CN109518328A - Blended digital yarn knitting fabric of a kind of polychrome and preparation method thereof - Google Patents
Blended digital yarn knitting fabric of a kind of polychrome and preparation method thereof Download PDFInfo
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- CN109518328A CN109518328A CN201710843062.2A CN201710843062A CN109518328A CN 109518328 A CN109518328 A CN 109518328A CN 201710843062 A CN201710843062 A CN 201710843062A CN 109518328 A CN109518328 A CN 109518328A
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- fabric
- preparation
- polychrome
- yarn
- spinning
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Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H5/00—Drafting machines or arrangements ; Threading of roving into drafting machine
- D01H5/18—Drafting machines or arrangements without fallers or like pinned bars
- D01H5/32—Regulating or varying draft
- D01H5/36—Regulating or varying draft according to a pre-arranged pattern, e.g. to produce slubs
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H7/00—Spinning or twisting arrangements
- D01H7/02—Spinning or twisting arrangements for imparting permanent twist
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
- D02G3/346—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns with coloured effects, i.e. by differential dyeing process
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/22—Devices for preparatory treatment of threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/22—Devices for preparatory treatment of threads
- D04B35/24—Devices for preparatory treatment of threads by moistening or lubricating
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Knitting Of Fabric (AREA)
Abstract
The present invention relates to textile technology fields, the preparation method of the blended digital yarn knitting fabric of specifically a kind of polychrome, the following steps are included: A) yarn production process: using cotton fiber as raw material, using can independent control feeding roving-drafting ratio digital spinning machine, the rove item of red, blue and yellow three kinds of colors is selected to carry out direct spinning, ratio is red 60%, blue 20%, yellow 20%, while carrying out plying doubling to yarn;Back zone drafting multiple is set as 1.2, twist factor range is 320 ~ 340, ingot speed 9000r/min;B) cross machine knitting process: being woven on Computerized flat knitting machine, and fabric uses fabric tissue for single side plain;It is horizontal close: 61.5/10cm;It indulges close: 40.3/10cm;Needle number: 12G;Grammes per square metre: 293 grams/m.The fabric hand feel softness that the present invention develops is well-pressed, rich in color, and layer variability is distinct, has stronger three-dimensional sense.
Description
Technical field
The present invention relates to textile technology fields, specifically, being a kind of blended digital yarn knitting fabric of polychrome and its preparation
Method.
Background technique
Knitted dress has good extensibility and comfort, cannot generation for woven garment the advantages of taking aspect
It replaces, this also rapidly develops knitted dress industry.Since the 1980s, knitted dress day within the scope of All Around The World
Benefit has been favored by people, and world clothing field shows the trend developed to knitted dress.As people are to snugness of fit
It is required that improve, with peculiar individual character, softness, comfortable, the fit and fabric of flexible excellent performance shared by the field of taking
Ratio is gradually increased.Especially into the new century, it is knitted the Leisure orchards of fabric, the change of people life style has been complied in fashion
Change, raw material develops to natural and environmentally friendly development, fabric to functionalization, occupies more and more important ground in modern clothing industry
Position, becomes indispensable a part in modern's wearing pose.
China is that maximum textile production and big export country, textile fabric processing capacity account for the 55% of world's total amount in the world
More than.The yarn intermediate products important as textile industry, variety diversity and processing flexibility chemical conversion are Modern Spinning Process technology
Developing direction, therefore, Advanced Spinning Technologies and equipment become Modern Textile Industry important topic.
In recent years, with the development of World Textile new product, ring spinning and the breakthrough of various new technology of preparing, accelerate
Ring spinning yarn product is to diversification, the propulsion and development of fashion-orientation.Various types of fibers, different component ratio, no
Ring spinning yarn new product with yarn texture emerges one after another, and different spinning techniques are also fast-developing, has both enriched textile city
, also greatly improve the market competitiveness of spinning enterprise.Knitting fabric is carried out into can fill using advanced digital spinning machine
Divide the flexible production feature using digital yarn.
The method of existing production melange yarn is all that the fiber of different colours is made that is, before spinning using DiplodiaFr. apudNont
Then the mixing of different colours fiber is realized in strip and first break draft by the carded sliver according to colour mixture ratio.Using strip mixing color fibre
When, mixed proportion is not easy to control, and the mixing uniformity of fiber is poor.
Rove is made in the fiber of different colours by the present invention, then by different rove simultaneously feed can independent control back zone lead
The digital spinning machine for stretching ratio carries out melange yarn production.It is different from using strip mixing, by dynamically controlling different feeding rove
Accurately controlling for different colours fiber blend ratio may be implemented in draw ratio, and mixing uniformity is preferable.It is carried out in spinning process fine
Dimension mixing, realizes the production of multi-color mixing yarn.
Summary of the invention
The purpose of the present invention is to provide blended digital yarn knitting fabrics of a kind of polychrome and preparation method thereof, and satisfaction is actually answered
Use demand.
The first aspect of the present invention provides a kind of preparation method of the blended digital yarn knitting fabric of polychrome, including following step
It is rapid:
A) yarn production process: using cotton fiber as raw material, using can independent control feeding roving-drafting ratio digital spinning machine, choosing
Carry out direct spinning with the rove item of red, blue and yellow three kinds of colors, ratio is red 60%, indigo plant 20%, Huang 20%, while to yarn into
Row plying doubling;Back zone drafting multiple is set as 1.2, twist factor range is 320 ~ 340, ingot speed 9000r/min;
B) cross machine knitting process: being woven on Computerized flat knitting machine, and fabric uses fabric tissue for single side plain;It is horizontal close: 61.5/
10cm;It indulges close: 40.3/10cm;Needle number: 12G;Grammes per square metre: 293 grams/m.
Preferably, in the step A, to reduce fiber incomplete mixing, yarn qualities are further increased, in twisting three
Angular region introduces compact spinning apparatus.
Preferably, in the step A, in the control of digital spinning machine, spinning speed is first determined, and to different spinning
The color blending ratio of section carries out precision regulation, and total stretch ratio remains unchanged during entire spinning.
It preferably, further include fore-spinning before rove item spinning: color fibre → opening picking → comb in the step A
Cotton → pre-drawing, item simultaneously roll up → combing → drafting (2).
Preferably, it in the step A, is dyed using raw cotton.Raw cotton is after dyeing, fiber physical property decline,
" acute after first delaying, progressive shredding " in opening processes, should be followed, achievees the effect that few damage fiber.Dedoping step and spinning common white
Yarn process is close, using the technique of caducous impurity, is crushed in process to prevent impurity, it is more difficult to remove.In order to guarantee color
Being sufficiently mixed and uniformly conveying for fiber, accomplishes to stablize supply, and two hoppers (cotton feeder) are configured in opening picking process.Dyeing
Fiber is by dyeing and washes, and impurities are declined in fiber, in blow room system used, configures 3 opening or cleanings points, leads to
Often using opener and scutcher hired roughneck as opening or cleaning point.
The configuration of opening picking board:
FA002(2 platform) → FA121 → FA104 → FA022 → FA106 → A062 → A092AST → FA141
Fiber declines by dyeing, physical mechanical property, and in opening and cleaning step, opener Beater Speed is suitably reduced, and can subtract
Few fibre damage reduces cotton knot incrementss, and each dirt stick spacing of opener is by cotton flow from entrance to outlet by reducing greatly.Due to color fibre
Higher cost, opening picking and carding step are tieed up, on the basis of improving single machine removal of impurities efficiency, suitably reduces linters rate.Linters rate
Control the 70-75% in raw cotton percentage of impurity.
Preferably, in the step A, Comb preparation procedure uses: pre-drawing (6) → item simultaneously rolls up (28).Using
This technique, cotton roll lateral comparison is uniform, and fiber has certain diffusion, and rouleau quantitatively weighs, and can improve combing machine yield, be conducive to simultaneously
Remove short flannel.
Preferably, in the step A, process of roving configuration: since spun spun yarn number is lower, spinning frame has relatively strong
Drawing-off ability, so roving-drafting grasp less than normal, regular roving feeding are suitably chosen, roving twist factor grasp less than normal is conducive to mention
High roving yarn quality can also save rove board.
Preferably, in the step A, in setting, rear roller center is away from for 65mm;Before, during and after roller loading is set as
Pressurize the bis- ingots of 180*120*140N/;Apron nip gauge uses 3.0 spacing blocks.
Preferably, in the step B, in face weave, first yarn is lubricated and upper Lasaxing Oilfield, to improve yarn
The smoothness of line avoids broken yarn caused by knotting in weaving process because of yarn, the flaws such as broken hole occurs so as to cause fabric.
Preferably, in the step B, use fabric tissue for single side plain.It is horizontal close: 61.5/10cm;It indulges close:
40.3/10cm.Needle number: 12G weaves on Computerized flat knitting machine.Yarn: 30 are usedS/ 2 strands.Grammes per square metre: 293 grams/m.
It is furthermore preferred that after the step B, it is further comprising the steps of:
Running-on → flatcar → hand seam → washing → drying → whole boiling hot → packaging → storage.
It is furthermore preferred that the concrete technology flow process of the preparation method of the blended digital yarn knitting fabric of the polychrome includes:
A) yarn production process: cotton → mixing → shredding → coiled → combing → pre-drawing, item are grabbed and rolls up → combing → drafting (2
Road) → rove (three kinds of colors) → spun yarn (the blended digital yarn of polychrome);
B) fabric production process: the blended digital yarn → doubling → rewinding → of polychrome knit piece → running-on → flatcar → hand seam → washing →
Drying → whole boiling hot → packaging → storage.
The second aspect of the present invention provides a kind of polychrome blended digital yarn knitting fabric, the blended digital yarn of the polychrome
Knitting fabric is prepared using any of the above-described preparation method.
Compared with prior art, the invention has the advantages that:
The present invention uses the asynchronous drawing-off spinning inputted through three rove to carry out multiple color digital yarn spinning, and combines to yarn doubling,
Reach the requirement of fabric yarn and its function, production knitting fabric.Products obtained therefrom color desktop and there are dyeing-free environmental advantages,
It has broad application prospects.
(1) yarn design: melange yarn spinning is carried out using novel digital frame, and real by the mixture of different colours
The cosmetic variation of existing yarn, enriches the design of knitting fabric.
(2) optimization of spinning process is spinned using digital spinning machine, when spinning to back zone drafting multiple, twist factor,
Ingot speed carries out preferably, keeping institute's yarn colour mixture uniform, and web surface color has stereovision.
Specific embodiment
It elaborates below with reference to embodiment to specific embodiment provided by the invention.
Concrete technology flow process:
Yarn production: it grabs cotton → mixing → shredding → coiled → combing → pre-drawing, item and roll up → combing → drafting (2) → thick
Yarn (three kinds of colors) → spun yarn (the blended digital yarn of polychrome);
Fabric production: the blended digital yarn → doubling → rewinding → of polychrome knit piece → running-on → flatcar → hand seam → washing → drying →
It is whole to scald → packaging → storage.
(1) design of yarn
It is well arranged to make fabric that there are various colors, the features such as three-dimensional sense and strong fashion, select three kinds of colors of red, blue, yellow
Color is used with substantially for yarn, while selecting cotton fiber is raw material, so that fabric be made to have, softness, pro-skin, moisture adsorption and releasing are good takes
Performance.
Since certain space multistory effect can be showed when different colours fiber is mutually mixed resultant yarn in spinning process, have
Necessity carries out blended fiber ratio example preferred.Range is matched to reduce color, choosing darkviolet is basic tone, and devises face
Color mixed ratio are as follows: red 60%/indigo plant 20%/Huang 20%.
(2) Spinning Process Design
Yarn spinning in, using can independent control feeding roving-drafting ratio digital spinning machine, i.e., directly select red, Lan Hehuang
The rove item of three kinds of colors carries out direct spinning.Back zone drafting multiple, twist factor, ingot speed preferably, finally set when spinning
Determining back zone drafting multiple is 1.2, and twist factor range is 320 ~ 340, ingot speed 9000r/min.To reduce fiber incomplete mixing,
Yarn qualities are further increased, introduce compact spinning apparatus in twist triangle zone.
The fiber as used in fiber dyed yarn is all by stock-dye and then to pass through spinning line, and fiber contaminates
Color has certain damage to the physical mechanical property of fiber, in response to this, the setting of the technique of the spinning each process of colour-spun yarns with
Common white yarn has certain difference.Fiber dyed yarn product is usually all towards middle and high-end market, so raw material is distributed cotton
Common yarn of the grade usually than identical yarn count is slightly higher, to make up stock-dye to fibre damage, caused by coloured fibre can spin
Property decline and physical property decline.
Fore processing optimum:
Color fibre → opening picking → cotton carding → pre-drawing, item simultaneously roll up → combing → drafting (2).
Spinning is a system engineering, and opening picking is the starting point of cotton spinning engineering, is the key that determine cotton spinning engineering quality work
One of sequence.Blow room system should make every effort to scientific and reasonable, carry out production by best process and process conditions.
It is dyed using raw cotton, since cotton fiber shredding is not enough, the cotton fiber that same dye vat is contaminated has certain color
Difference, meanwhile, it is poor also there is certain cylinder by the fiber that different dye vats dye.In grabbing cotton process, row's packet of color fibre is mixed
Conjunction also needs to pay attention to, to solve color difference, improve the uniformity.Related coloured fibre performance is as shown in table 1.
1. coloured fibre performance indicator of table
Color category | Mic value | Upper half mean length/mm | Length uniformity/% | Short fiber content | Breaking strength/gf/tex |
It is red | 3.97 | 28.06 | 82.50 | 13.01 | 29.50 |
It is yellow | 3.67 | 28.47 | 82.50 | 12.58 | 28.90 |
It is blue | 4.05 | 28.25 | 82.20 | 12.68 | 29.10 |
Raw cotton is after dyeing, fiber physical property decline, in opening processes, should follow " acute after first delaying, progressive shredding ", reach
To the effect of few damage fiber.Dedoping step is close with common white yarn process is spun, and using the technique of caducous impurity, exists to prevent impurity
It is crushed in process, it is more difficult to remove.In order to guarantee being sufficiently mixed and uniformly conveying for color fibre, accomplish to stablize supply,
Two hoppers (cotton feeder) are configured in opening picking process.Coloured fibre by dyeing and washing, in fiber impurities under
It drops, in blow room system used, 3 opening or cleanings points is configured, usually using opener and scutcher hired roughneck as opening or cleaning point.
The configuration of opening picking board:
FA002(2 platform) → FA121 → FA104 → FA022 → FA106 → A062 → A092AST → FA141
Fiber declines by dyeing, physical mechanical property, and in opening and cleaning step, opener Beater Speed is suitably reduced, and can subtract
Few fibre damage reduces cotton knot incrementss, and each dirt stick spacing of opener is by cotton flow from entrance to outlet by reducing greatly.Due to color fibre
Higher cost, opening picking and carding step are tieed up, on the basis of improving single machine removal of impurities efficiency, suitably reduces linters rate.Linters rate
Control the 70-75% in raw cotton percentage of impurity.
Short flannel is more readily formed with respect to raw cotton in carding step in coloured fibre, and carding machine licker-in speed suitably reduces, and reduces
Pre- carding role is held, fibre damage is reduced.Meanwhile cylinder speed can keep speed identical as common white yarn, cylinder speed
Reduction can reduce the needle point number acted on fiber in the unit time, reduce combing effect, and reduction cylinder speed can make, cylinder
A point comb load improve, fiber is easy to rub with the hands on dial then forms cotton knot, and cylinder speed reduction is also unfavorable for impurities removal.
Comb preparation procedure uses: pre-drawing (6) → item simultaneously rolls up (28)
Using this technique, cotton roll lateral comparison is uniform, and fiber has certain diffusion, and rouleau quantitatively weighs, and can improve combing machine yield, together
When be conducive to remove short flannel.
Process of roving configuration:
Since spun spun yarn number is lower, spinning frame has stronger drawing-off ability, so roving-drafting grasp less than normal, rove are fixed
Amount is appropriate to be chosen, and roving twist factor grasp less than normal is conducive to improve roving yarn quality, can also save rove board.
Spinning process configuration:
Gradual change yarn is produced in spinning process, the drafting multiple in three drawing-off channels differs greatly, and total draft multiple and back zone are led
It is very big to stretch multiple span, needs to integrate each factor and formulates technique, it is more demanding to spinning process.
First break draft area technique: since each channel back zone drafting multiple differs greatly, and variation range is larger, and back zone needs to hold
Biggish drawing-off is carried on a shoulder pole, the roving twist in first break draft area is higher, and the cohesive force between fiber is larger, needs suitably to increase first break draft
Area's ratch, in setting, rear roller center is away from for 65mm.
Total draft multiple and back zone drafting multiple variation range are all larger, roller loading grasp bigger than normal, before being set as, in,
Pressurize the bis- ingots of 180*120*140N/ afterwards.Apron uses elastic nip, comprehensively considers fibre weight in draft area, low in drafting multiple,
When fibre weight is big, it is unable to harmful drafting, in drafting multiple height, fibre weight hour again effectively controls fiber, apron nip gauge
Moderate grasp, using 3.0 spacing blocks.
(3) straight-bar machines technique
In face weave, first yarn is lubricated and upper Lasaxing Oilfield is avoided with improving the smoothness of yarn in weaving process
, there are the flaws such as broken hole so as to cause fabric in broken yarn caused by the middle knotting because of yarn.
Use fabric tissue for single side plain.It is horizontal close: 61.5/10cm;It indulges close: 40.3/10cm.Needle number: 12G, in computer
Fabric on flat knitting machine.Yarn: 30 are usedS/ 2 strands.Grammes per square metre: 293 grams/m.Gained fabric hand feel softness is well-pressed, and color is rich
Richness, layer variability is distinct, has stronger three-dimensional sense.
The present invention to raw material choose, yarn design, spinning technique parameter preferably and straight-bar machines process optimization, finally successfully develop
The blended digital yarn knitting product of the rare polychrome in market is gone out.It is detected through relevant criterion, which does not detect formaldehyde, has ring
Guarantor property feature;Color fastness to washing, fastness to rubbing are above standard, reach " national general safety technical code for textile products " mark
Quasi- regulation, meets B class security requirement, and product quality grade meets the requirement of " knitted sweater " Grade A.Yarn process production
On obtained the support energetically of Southern Yangtze University, production technology is feasible, product quality and function reach advanced international level, new product
Completion has been manufactured experimently, and has been produced in batches, there is preferable economic benefit and social benefit.
The preferred embodiment of the present invention has been described in detail above, but the invention be not limited to it is described
Embodiment, those skilled in the art can also make various equivalent on the premise of not violating the inventive spirit of the present invention
Variation or replacement, these equivalent variation or replacement are all included in the scope defined by the claims of the present application.
Claims (10)
1. a kind of preparation method of the blended digital yarn knitting fabric of polychrome, which comprises the following steps:
A) yarn production process: using cotton fiber as raw material, using can independent control feeding roving-drafting ratio digital spinning machine, choosing
Carry out direct spinning with the rove item of red, blue and yellow three kinds of colors, ratio is red 60%, indigo plant 20%, Huang 20%, while to yarn into
Row plying doubling;Back zone drafting multiple is set as 1.2, twist factor range is 320 ~ 340, ingot speed 9000r/min;
B) cross machine knitting process: being woven on Computerized flat knitting machine, and fabric uses fabric tissue for single side plain;It is horizontal close: 61.5/
10cm;It indulges close: 40.3/10cm;Needle number: 12G;Grammes per square metre: 293 grams/m.
2. the preparation method of the blended digital yarn knitting fabric of polychrome according to claim 1, which is characterized in that in twisting three
Angular region introduces compact spinning apparatus.
3. the preparation method of the blended digital yarn knitting fabric of polychrome according to claim 1, which is characterized in that the step
In rapid A, further include fore-spinning before rove item spinning: color fibre → opening picking → cotton carding → pre-drawing, item simultaneously roll up → combing
→ 2 draftings.
4. the preparation method of the blended digital yarn knitting fabric of polychrome according to claim 3, which is characterized in that linters rate control
Make the 70-75% in raw cotton percentage of impurity.
5. the preparation method of the blended digital yarn knitting fabric of polychrome according to claim 1, which is characterized in that the step
In rapid A, Comb preparation procedure uses: 6 pre-drawing → 28 piece items are simultaneously rolled up.
6. the preparation method of the blended digital yarn knitting fabric of polychrome according to claim 1, which is characterized in that the step
In rapid A, in setting, rear roller center is away from for 65mm;The pressurization bis- ingots of 180*120*140N/ before, during and after roller loading is set as;
Apron nip gauge uses 3.0 spacing blocks.
7. the preparation method of the blended digital yarn knitting fabric of polychrome according to claim 1, which is characterized in that the step
In rapid B, in face weave, first yarn is lubricated and upper Lasaxing Oilfield.
8. the preparation method of the blended digital yarn knitting fabric of polychrome according to claim 1, which is characterized in that the step
In rapid B, yarn: 30S/2 strand is used.
9. the preparation method of the blended digital yarn knitting fabric of polychrome according to claim 1, which is characterized in that the step
It is further comprising the steps of after rapid B:
Running-on → flatcar → hand seam → washing → drying → whole boiling hot → packaging → storage.
The second aspect of the present invention provides a kind of polychrome blended digital yarn knitting fabric, the blended digital yarn knitting of the polychrome
Fabric is prepared using any of the above-described preparation method.
10. a kind of blended digital yarn of polychrome is knitted fabric, which is characterized in that the blended digital yarn knitting fabric of the polychrome uses
Preparation method as described in claim 1-9 is any is prepared.
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WO2020258817A1 (en) * | 2019-06-28 | 2020-12-30 | 愉悦家纺有限公司 | Gradient magic color fabric and weaving method therefor |
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WO2020258817A1 (en) * | 2019-06-28 | 2020-12-30 | 愉悦家纺有限公司 | Gradient magic color fabric and weaving method therefor |
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Application publication date: 20190326 |