CN109507929A - A kind of dedusting control method - Google Patents

A kind of dedusting control method Download PDF

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Publication number
CN109507929A
CN109507929A CN201811513731.0A CN201811513731A CN109507929A CN 109507929 A CN109507929 A CN 109507929A CN 201811513731 A CN201811513731 A CN 201811513731A CN 109507929 A CN109507929 A CN 109507929A
Authority
CN
China
Prior art keywords
dust
controller
signal
suction inlet
input terminal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811513731.0A
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Chinese (zh)
Inventor
王进峰
黄春英
张伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nantong Yawei Machinery Manufacturing Co Ltd
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Nantong Yawei Machinery Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nantong Yawei Machinery Manufacturing Co Ltd filed Critical Nantong Yawei Machinery Manufacturing Co Ltd
Priority to CN201811513731.0A priority Critical patent/CN109507929A/en
Publication of CN109507929A publication Critical patent/CN109507929A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0423Input/output
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/25Pc structure of the system
    • G05B2219/25257Microcontroller

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Electric Vacuum Cleaner (AREA)

Abstract

The present invention relates to a kind of dedusting control methods, pass through the dust production of the different zones to conveying devices such as transmission belts, the signal detected by sensor, the control distinguished according to different flow velocitys, when flow velocity is big, its Dust Capacity generated is greater than the Dust Capacity of flow velocity hour, when there is no material to pass through, there is no the generation of dust, the data-signal detected by sensor, through controller compared with the basic data that learning process is stored, different situations are controlled respectively, in this way, being able to achieve effective dedusting, and the consumption of the energy can be reduced.

Description

A kind of dedusting control method
Technical field
The invention belongs to prevention and control of air pollution and Dust Control Technology fields, particularly relate to a kind of dedusting control method.
Background technique
In the industrial production, especially production industries such as mine, coal, cement, need using to the devices such as transmission belt into Row transport.These materials can generate a large amount of dust in transmission process, not only generate pollution to environment, but also to operation people The health of member also has serious damage.
Dust problem is generated during product is transported by transmission belt in order to overcome, existing transmitting device is installed additional and removed Dirt device is realized.The dust-extraction unit of existing technology, whether which kind of structure, principle are by vacsorb, by generation Dust is handled, but during entire Product transport, generates the region of dust and the unevenly i.e. dust in some regions More, the dust in some regions is less, but cleaning vacuum plant cannot distinguish, and is only to carry out vacuum suction in entire area Dirt, and such principle, so that the suction of dust generating region is insufficient, the less region pull of vacuum of dust is excessive, causes energy The waste in source, and dust removing effects are unsatisfactory.
Summary of the invention
The object of the present invention is to provide a kind of dedusting control methods, to solve the dust removing effects during existing technical transmission not Ideal, and the problem of energy waste.
The present invention is achieved by the following technical solutions:
A kind of dedusting control method, comprising:
1) input end sensor detection real-time signal is to controller, and judges whether there is material input;
If there is material input, it will test signal and pass to dust-extraction unit controller, the controller exports enabling signal Give vacuum cleaning machine controller, control vacuum dust exhausting machine starting;
If inputting without material, and the time is greater than setting time, controller transmits stop signal and controls to vacuum dust exhausting machine Device, control vacuum dust exhausting machine are out of service;
2) the material flow signal that input terminal flow sensor will test passes to controller, and controller is believed according to flow velocity It number is compared with the data of original setting, to determine the range of the issuable amount of input terminal dust, and exports corresponding control Signal controls motor to vacuum cleaning machine controller and dust suction inlet, and the electric current and input terminal dust for controlling vacuum dust exhausting machine are inhaled The aperture of entrance;
3) material stream of the flow velocity signal of neighbouring input terminal flow sensor detection material to controller, with material input Fast signal is compared;
If more than the material flow of material input, then controller sends the letter for increasing corresponding region dust suction inlet aperture Number give dust suction inlet control motor;
If being equal to the material flow of input terminal, controller, which is sent, maintains the signal of corresponding region dust suction inlet aperture to powder Dirt suction inlet controls motor;
If being less than the material flow of input terminal, controller sends the signal for reducing corresponding region dust suction inlet aperture to powder Dirt suction inlet controls motor.
Further include learning procedure before step 1), by changing the flow velocity of input terminal material, detects in different material Dust Capacity and range under flow velocity, the size of current of corresponding vacuum dust exhausting machine can be realized dust removing effects, hand over above-mentioned data It is stored in the controller.
The input end sensor is photoelectric sensor.
Each dust suction inlet is provided with individual dust suction inlet control motor.
It further include environment measuring and wind speed measurement;The environment measuring is that determining application range is indoors or outdoor; The wind speed measurement is used to detect the wind speed of use environment, and the vacuum dust exhausting machine sent for modifier controller controls data.
The beneficial effects of the present invention are:
The technical program is distinguished by the dust production of the different zones to conveying devices such as transmission belts Control, when flow velocity is big, the Dust Capacity generated is greater than the Dust Capacity of flow velocity hour, when not having material to pass through, without dust Generation, by sensor detect data-signal, it is right through controller compared with the basic data that learning process is stored Different situations are controlled respectively, in this way, being able to achieve effective dedusting, and can reduce the consumption of the energy.
Specific embodiment
Carry out the technical solution that the present invention will be described in detail by the following examples, embodiment below is merely exemplary, only It can be used to explanation and illustration technical solution of the present invention, and be not to be construed as the limitation to technical solution of the present invention.
For conveying the conveyer belt apparatus of the industries such as mineral aggregate, coal or cement, which is not to be simply possible to use in These industries also can according to need and be applied to other industries, have no effect on the application of the technical solution of the application.
It can be obtained by analysis, when above-mentioned material on conveyer belt when conveying, i.e. the input terminal of the application Place, because the variation between the initial velocity of material and relative static conditions on the conveyor belt, does not include conveying device herein The movement velocity of itself causes a certain range of dust to be ignited, this be actually also conveyer belt apparatus in use The most important source of dust.
After material is on conveyer belt apparatus, because the environment used, such as indoor and outdoors, the influence of wind speed etc., or The variation of the speed of person's conveyer belt apparatus itself can also have a certain impact to the generation of dust.
In the technical solution of the application, the vacuum dust exhausting machine for dedusting, which can according to need, is provided with one or more, In embodiments herein, the input terminal of conveyer belt apparatus is provided with individual vacuum dust exhausting machine, is total to cloth in other regions It is equipped with a vacuum dust exhausting machine, to guarantee dust removing effects.
It is provided with a dust suction inlet per at a distance in other regions of the conveyer belt apparatus of the application, It is provided with a dust suction inlet control motor at each dust suction inlet, and is connect respectively with controller.
Conveyer belt apparatus is before use, be provided to the input of the conveyer belt apparatus by using different material flows End, and by adjusting the electric current of vacuum dust exhausting machine, the relationship between material input speed and the electric current of vacuum dust exhausting machine is detected, and Above-mentioned data are stored in controller, are used for for basic data as being compared in process of production with real data Control to vacuum dust exhausting machine.
In actual production, the electric current of new material input speed and new vacuum dust exhausting machine is also as the self-study of controller Program is practised, is stored in controller.
A kind of dedusting control method, comprising:
1) input end sensor detection real-time signal is to controller, and judges whether there is material input;
If there is material input, it will test signal and pass to dust-extraction unit controller, the controller exports enabling signal Give vacuum cleaning machine controller, control vacuum dust exhausting machine starting;
If inputting without material, and the time is greater than setting time, controller transmits stop signal and controls to vacuum dust exhausting machine Device, control vacuum dust exhausting machine are out of service;
2) the material flow signal that input terminal flow sensor will test passes to controller, and controller is believed according to flow velocity It number is compared with the data of original setting, to determine the range of the issuable amount of input terminal dust, and exports corresponding control Signal controls motor to vacuum cleaning machine controller and dust suction inlet, and the electric current and input terminal dust for controlling vacuum dust exhausting machine are inhaled The aperture of entrance;
3) material stream of the flow velocity signal of neighbouring input terminal flow sensor detection material to controller, with material input Fast signal is compared;
If more than the material flow of material input, then controller sends the letter for increasing corresponding region dust suction inlet aperture Number give dust suction inlet control motor;
If being equal to the material flow of input terminal, controller, which is sent, maintains the signal of corresponding region dust suction inlet aperture to powder Dirt suction inlet controls motor;
If being less than the material flow of input terminal, controller sends the signal for reducing corresponding region dust suction inlet aperture to powder Dirt suction inlet controls motor.
Further include learning procedure before step 1), by changing the flow velocity of input terminal material, detects in different material Dust Capacity and range under flow velocity, the size of current of corresponding vacuum dust exhausting machine can be realized dust removing effects, hand over above-mentioned data It is stored in the controller.
The input end sensor is photoelectric sensor.
Each dust suction inlet is provided with individual dust suction inlet control motor.
It further include environment measuring and wind speed measurement;The environment measuring is that determining application range is indoors or outdoor; The wind speed measurement is used to detect the wind speed of use environment, and the vacuum dust exhausting machine sent for modifier controller controls data.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is by appended claims and its equivalent limits.

Claims (5)

1. a kind of dedusting control method characterized by comprising
1) input end sensor detection real-time signal is to controller, and judges whether there is material input;
If there is material input, it will test signal and pass to dust-extraction unit controller, the controller exports enabling signal to true Empty dedusting machine controller, control vacuum dust exhausting machine starting;
If inputting without material, and the time is greater than setting time, controller transmitting stop signal is given vacuum cleaning machine controller, is controlled Vacuum dust exhausting machine processed is out of service;
2) the material flow signal that input terminal flow sensor will test passes to controller, controller according to flow velocity signal with The data of original setting are compared, and to determine the range of the issuable amount of input terminal dust, and export corresponding control signal Motor is controlled to vacuum cleaning machine controller and dust suction inlet, controls the electric current and input terminal dust suction inlet of vacuum dust exhausting machine Aperture;
3) flow velocity signal of neighbouring input terminal flow sensor detection material is believed to controller with the material flow of material input It number is compared;
If more than the material flow of material input, then controller send increase the signal of corresponding region dust suction inlet aperture to Dust suction inlet controls motor;
If being equal to the material flow of input terminal, controller, which is sent, maintains the signal of corresponding region dust suction inlet aperture to inhale to dust In-let dimple motor;
If being less than the material flow of input terminal, the signal that controller sends reduction corresponding region dust suction inlet aperture is inhaled to dust In-let dimple motor.
2. dedusting control method according to claim 1, which is characterized in that it before the step 1) further include learning procedure, By changing the flow velocity of input terminal material, Dust Capacity and range under the flow velocity of different material, corresponding vacuum cleaning are detected The size of current of machine can be realized dust removing effects, and above-mentioned data are stored in the controller by friendship.
3. dedusting control method according to claim 1, which is characterized in that the input end sensor is photoelectric sensing Device.
4. dedusting control method according to claim 1, which is characterized in that each dust suction inlet is provided with individually Dust suction inlet controls motor.
5. dedusting control method according to claim 1, which is characterized in that further include environment measuring and wind speed measurement;Institute It is indoors or outdoor that state environment measuring, which be determining application range,;The wind speed measurement is used to detect the wind speed of use environment, And the vacuum dust exhausting machine sent for modifier controller controls data.
CN201811513731.0A 2018-12-11 2018-12-11 A kind of dedusting control method Pending CN109507929A (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115175768A (en) * 2020-05-13 2022-10-11 碎石大师Hmh有限公司 Method for suppressing dust in a crusher with a spraying device

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CN102777204A (en) * 2012-08-10 2012-11-14 毛允德 Mine spray sensor and mine spray dust-fall monitoring system
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CN107149836A (en) * 2017-06-08 2017-09-12 泰富重工制造有限公司 A kind of intelligent control spray dust remover and dust removal method
CN107349727A (en) * 2017-08-30 2017-11-17 泰富重工制造有限公司 A kind of smart spraying dust arrester and dust removal method
CN107755395A (en) * 2017-11-28 2018-03-06 中冶京诚工程技术有限公司 A kind of dedusting control system and method for material screening system
CN207451029U (en) * 2017-11-06 2018-06-05 元江县恒瑞石膏建材有限公司 The dust-extraction unit of blanking is transmitted after being crushed for plaster block
CN108361216A (en) * 2018-02-11 2018-08-03 上海联达节能科技股份有限公司 A kind of remodeling method of dedusting fan Multi-parameter control system and dust pelletizing system
CN108374797A (en) * 2018-02-11 2018-08-07 上海联达节能科技股份有限公司 A kind of remodeling method of dedusting fan coordinated control system and dust pelletizing system
CN108412492A (en) * 2018-04-28 2018-08-17 中国矿业大学 A kind of the intelligent measurement dust pelletizing system and dust removal method of sensor distributing installation

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000345450A (en) * 1999-06-02 2000-12-12 Tsudakoma Corp Dust removing apparatus of flat knitting machine
CN102777204A (en) * 2012-08-10 2012-11-14 毛允德 Mine spray sensor and mine spray dust-fall monitoring system
CN203991614U (en) * 2014-06-09 2014-12-10 河南中烟工业有限责任公司 A kind of concentrated dust-removing dust collecting system
CN204110972U (en) * 2014-09-25 2015-01-21 广西大都混凝土集团有限公司 Room formula cleans sub-material unit
CN104386454A (en) * 2014-10-30 2015-03-04 泰富国际工程有限公司 Dust control method and intelligent environment-friendly bulk material storage and transportation system
CN204396447U (en) * 2014-12-31 2015-06-17 红塔烟草(集团)有限责任公司 Intelligence cleaner
CN205164376U (en) * 2015-10-19 2016-04-20 济宁兴海机电设备有限公司 Geomantic omen atomizing interception formula dust fall equipment
CN107149836A (en) * 2017-06-08 2017-09-12 泰富重工制造有限公司 A kind of intelligent control spray dust remover and dust removal method
CN107349727A (en) * 2017-08-30 2017-11-17 泰富重工制造有限公司 A kind of smart spraying dust arrester and dust removal method
CN207451029U (en) * 2017-11-06 2018-06-05 元江县恒瑞石膏建材有限公司 The dust-extraction unit of blanking is transmitted after being crushed for plaster block
CN107755395A (en) * 2017-11-28 2018-03-06 中冶京诚工程技术有限公司 A kind of dedusting control system and method for material screening system
CN108361216A (en) * 2018-02-11 2018-08-03 上海联达节能科技股份有限公司 A kind of remodeling method of dedusting fan Multi-parameter control system and dust pelletizing system
CN108374797A (en) * 2018-02-11 2018-08-07 上海联达节能科技股份有限公司 A kind of remodeling method of dedusting fan coordinated control system and dust pelletizing system
CN108412492A (en) * 2018-04-28 2018-08-17 中国矿业大学 A kind of the intelligent measurement dust pelletizing system and dust removal method of sensor distributing installation

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115175768A (en) * 2020-05-13 2022-10-11 碎石大师Hmh有限公司 Method for suppressing dust in a crusher with a spraying device

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Effective date of abandoning: 20220819