CN109503187A - A kind of precursor dipping/cracking process prepares the preparation process of carbon/carbon compound material PECVD boat - Google Patents
A kind of precursor dipping/cracking process prepares the preparation process of carbon/carbon compound material PECVD boat Download PDFInfo
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Abstract
The invention proposes a kind of techniques that precursor dipping/cracking process prepares carbon/carbon compound material PECVD boat, compared with the bearing frame of conventional graphite material, carbon/carbon compound material mechanical property is better than graphite, and it can adapt to PECVD high temperature, condition of high vacuum degree, the severe film coating environment such as plasma sputtering, and take CVI (chemical vapor deposition) although technique preparation carbon/carbon plate material mechanical property more preferably, service life is longer, but since the complexity of process control procedure causes manufacturing cost higher.Therefore, the present invention prepares carbon/carbon compound material green body and SiC coating using precursor dipping/cracking technology, and the bearing frame of technique preparation significantly reduces the manufacturing cost of bearing frame under the premise of meeting pecvd process.
Description
Technical field
The present invention relates to a kind of techniques that precursor dipping/cracking process prepares carbon/carbon compound material PECVD boat.
Background technique
As sustainable development tourism deepens continuously the popular feeling in countries in the world, solar energy is classified as by many countries to be given priority to
New industry.Solar cell module system also receives more and more attention.In monocrystalline/polycrystalline silicon battery production technology
It needs in silicon chip surface plated film, this is because when light is radiated at silicon chip surface, reflection can make light loss fail to keep an appointment one third.If
Silicon face has one layer of suitable film, using film interference principle, the reflection of light can be made to be greatly reduced, and this film becomes the sun
The antireflective coating (ARC, antireflection coating) of energy battery.It is generally used using more silicon nitride film at present
Plasma reinforced chemical vapour deposition (PECVD) technique.This technique has depositing temperature low, and speed is fast, and process spread is good,
The advantages that coating defects are few.PECVD process is carried out in the vacuum chamber vacuumized, will be as much as possible during PECVD
Wafer, which is placed on PECVD boat, carries out coating process.In view of the process environments of PECVD complexity, usually used PECVD boat or boat plate
Mainly it is made of graphite.Graphite product has impurity content low, high-purity high corrosion resistant, and thermal conductivity is high, and electric conductivity is moderate, physical chemistry
The features such as property is stablized, but lead to graphite boat since the mechanical property of graphite is poor in practical applications in plated film and cleaned
It is easily damaged in journey, service life is shorter.Traditional graphite bearing frame (boat) is after being machined out on monolith graphite sheet
It is aided with related accessory.Therefore, researcher mainly constantly optimizes graphite bearing frame CONSTRUCTED SPECIFICATION, to wish to improve carrying
Ability improves PECVD production efficiency.As utility model patent " a kind of graphite frame for board-like PECVD " (application number:
CN201720071874.5), which is changed to 5*11 by graphite grid by original 5*10, makes holding for graphite frame
Loading capability increases 10%, and production efficiency also increases 10%, reduces energy consumption and supplies consumption, reduces production cost.It is real
With a kind of new patent " graphite frame " (application number: 201320758895.6) equipped with carbon fiber at the both sides of the edge up and down of graphite frame
Tie up stiffening plate.The carbon fiber stiffening plate being generally aligned in the same plane with graphite frame ontology, both played a supporting role, while also avoiding existing
There is rubescent blushing caused by influence of the graphite fixed plate to plated film airflow homogeneity, ensure that the product of cell piece plated film
Matter.
Existing graphite bearing frame is aided with respective accessory after mainly being machined by graphite sheet and is made, and is limited to bearing frame certainly
The structure of body designs and the material property of graphite material itself.Graphite bearing frame is limited in the room for promotion of silicon slice loading amount,
In addition in severe film coating environment and acid cleaning process, graphite bearing frame is highly prone to destroy, and substantially increases graphite carrying
The replacement frequency and pecvd process cost of frame.The carbon/carbon compound material bearing frame of chemical vapor deposition process preparation, although solution
The low problem of graphite frame service life of having determined, but its relatively high cost allows many photovoltaic enterprises to hang back.
Summary of the invention
The purpose of the present invention is to propose to the works that a kind of precursor dipping/cracking process prepares carbon/carbon compound material PECVD boat
Skill, to solve the above problem of the existing technology.
To achieve the above object, the present invention can be resolved by the following technical programs:
A kind of technique that precursor dipping/cracking process prepares carbon/carbon compound material PECVD boat, comprising the following steps:
1) prefabricated body formed, polypropylene cyanogen carbon cloth and laminated cloth are subjected to laying according to mass ratio, Z-direction is then carried out and wears
Precast body plate is made in thorn;
2) by the precast body plate graphitization processing;
3) precursor solution is prepared, and phenolic resin, furane resins is mixed according to certain mass ratio, hybrid resin is made
Acetone or alcohol solution for standby;
4) it impregnates for the first time, the precursor solution is placed in dipping hot pressing furnace, the precast body plate is embedded in described
It in precursor solution, vacuumizes, is kept the temperature after being warming up to specific temperature, apply certain pressure to precast body, certain time takes out
Sample;
5) cracking for the first time, by above-mentioned steps 4) sample completed of dipping is placed in carbide furnace under oxygen-free environment, at carbonization
Weighing is taken out after reason, measures its bulk density;
6) step 4) and step 5) are repeated until density of material reaches 1.2g/cm3Terminate to impregnate for the first time after above/crack week
Phase;
7) siliceous precursor solution is prepared;
8) double-steeping, by above-mentioned steps 6) in sample obtained be impregnated in the siliceous precursor solution of step 7 and carry out
Double-steeping;
9) second pyrolysis;By above-mentioned steps 4) sample completed of dipping is placed in carbide furnace under oxygen-free environment, at carbonization
Weighing is taken out after reason, measures its bulk density;
10) step 4) and step 5) are repeated until density of material reaches 1.6g/cm3Terminate double-steeping/cracking after above
Period;
11) mechanical process sets the resulting carbon/carbon fiber reinforced silicon carbide matrix composite of step 10) according to bearing frame final structure
Meter is finely machined.
Due to using the technology described above, a kind of precursor dipping/cracking process of the invention prepares carbon/carbon compound material
The technique of PECVD boat, compared with chemical vapor deposition process, the technological forming is fast, and heat treatment temperature is lower, and process costs are low
In chemical vapor deposition, PECVD process consumptive material use cost can be greatlyd save, the bearing frame prepared under the process equally has
There is the features such as mechanical property is strong, and plasma resistant sputtering is strong, and acid resistance is good.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of bearing frame in the present invention.
Specific embodiment
Illustrate embodiments of the present invention below by way of particular specific embodiment, those skilled in the art can be by this theory
The bright revealed content of book is understood other advantages and efficacy of the present invention easily.
Embodiment 1
A kind of technique that precursor dipping/cracking process prepares carbon/carbon compound material PECVD boat, comprising the following steps:
1) prefabricated body formed, PAN (polypropylene cyanogen) carbon cloth and laminated cloth are subjected to laying according to mass ratio 1, then carry out Z
To puncture, it is made with a thickness of 5mm, a length of 1200mm, width is the precast body plate of 500mm;
2) precast body plate graphitization processing selects the precast body plate of corresponding size to be placed in high temperature according to preparation product specification
In 2200 DEG C of DEG C of graphitization processing 2h in furnace;
3) precursor solution is prepared, and phenolic resin is mixed with furane resins according to 0.1 mass ratio, hybrid resin is made
50% acetone soln;
4) it impregnates, the precursor solution that above-mentioned steps 3 prepare is placed in dipping hot pressing furnace, by prefabricated carbon fiber for the first time
Body plate is embedded in precursor solution, is evacuated to 1KPa, and with 10 DEG C/h heating rate, after being warming up to 250 DEG C, sample applies pressure
1000 kilograms of power, heat preservation 5h obtains sample;
5) it cracks, the sample that the dipping of above-mentioned steps 4 is completed is placed in carbide furnace under 1200 DEG C of environment, anaerobic ring for the first time
Weighing is taken out under border after carbonization treatment 2h, measures its bulk density;
6) step 4 is repeated, step 5 reaches 1.2g/cm until density of material3Terminate dipping/lytic cycle;
7) polycarbosilane precusor solution is prepared, and Polycarbosilane and acetone (analysis is pure) are prepared according to 0.05 mass ratio and gathered
Carbon silane precursor solution is spare;
8) sample in above-mentioned steps 6 is impregnated in the polycarbosilane precusor solution of step 7 and carries out two by double-steeping
Secondary dipping, impregnating autoclave are evacuated to 1KPa, and with 10 DEG C/h heating rate, after being warming up to 150 DEG C, it is public that sample applies pressure 1000
Jin, after keeping the temperature 3h, sample is taken out in cooling;
9) second pyrolysis;By above-mentioned steps 4) sample completed of dipping is placed in carbide furnace under oxygen-free environment, at carbonization
Weighing is taken out after reason, measures its bulk density;
10) step 4) and step 5) are repeated until density of material reaches 1.61g/cm3After terminate double-steeping/cracking week
Phase;
11) mechanical process sets the resulting carbon/carbon fiber reinforced silicon carbide matrix composite of step 10) according to bearing frame final structure
Meter (such as Fig. 1) is finely machined.
Embodiment 2
A kind of technique that precursor dipping/cracking process prepares carbon/carbon compound material PECVD boat, comprising the following steps:
1) prefabricated body formed, PAN (polypropylene cyanogen) carbon cloth and laminated cloth are subjected to laying according to mass ratio 4, then carry out Z
To puncture, it is made with a thickness of 30mm, a length of 2000mm, width is the precast body plate of 2000mm;
2) precast body graphitization processing selects the precast body plate of corresponding size to be placed in high temperature furnace according to preparation product specification
In in 2600 DEG C of graphitization processing 5h;
3) precursor solution is prepared, and phenolic resin is mixed with furane resins according to 10 mass ratio, hybrid resin is made
55% acetone soln;
4) it impregnates, the precursor solution that above-mentioned steps 3 prepare is placed in dipping hot pressing furnace, by prefabricated carbon fiber for the first time
Body plate is embedded in resin, is evacuated to 50KPa, and with 30 DEG C/h heating rate, after being warming up to 400 DEG C, sample applies pressure 5000
Kilogram, heat preservation 50h obtains sample;
5) it cracks, the sample that the dipping of above-mentioned steps 4 is completed is placed in carbide furnace under 1800 DEG C of environment, anaerobic ring for the first time
Weighing is taken out under border after carbonization treatment 10h, measures its bulk density;
6) step 4 is repeated, step 5 reaches 1.2g/cm until density of material3After terminate dipping/lytic cycle;
7) trichloromethyl silane precursor solution is prepared, by trichloromethyl silane and acetone (analysis is pure) according to 0.5 mass
It is more spare than preparing trichloromethyl silane precursor solution;
8) double-steeping, by the sample in above-mentioned steps 6 be impregnated in the trichloromethyl silane precursor solution of step 7 into
Row double-steeping, impregnating autoclave are evacuated to 50KPa, and with 30 DEG C/h heating rate, after being warming up to 400 DEG C, sample applies pressure
10000 kilograms, after keeping the temperature 10h, sample is taken out in cooling;
9) second pyrolysis;By above-mentioned steps 4) sample completed of dipping is placed in carbide furnace under oxygen-free environment, at carbonization
Weighing is taken out after reason, measures its bulk density;
10) step 4) and step 5) are repeated until density of material reaches 1.65g/cm3After terminate double-steeping/cracking week
Phase;
11) mechanical process sets the resulting carbon/carbon fiber reinforced silicon carbide matrix composite of step 10) according to bearing frame final structure
Meter (such as Fig. 1) is finely machined.
Embodiment 3
A kind of technique that precursor dipping/cracking process prepares carbon/carbon compound material PECVD boat, comprising the following steps:
1) prefabricated body formed, PAN (polypropylene cyanogen) carbon cloth and laminated cloth are subjected to laying according to mass ratio 3, then carry out Z
To puncture, it is made with a thickness of 5mm, a length of 2000mm, width is the precast body plate of 1000mm;
2) precast body plate graphitization processing selects the precast body plate of corresponding size to be placed in high temperature according to preparation product specification
In 2300 DEG C of graphitization processing 3h in furnace;
3) precursor solution is prepared, and phenolic resin is mixed with furane resins according to 8 mass ratio, hybrid resin is made
60% acetone soln;
4) it impregnates, the precursor solution that above-mentioned steps 3 prepare is placed in dipping pressure furnace, by prefabricated carbon fiber for the first time
Body plate is embedded in resin, is evacuated to 200KPa, and with 15 DEG C/h heating rate, after being warming up to 260 DEG C, sample applies pressure 2000
Kilogram, heat preservation 10h obtains sample;
5) it cracks, the sample that the dipping of above-mentioned steps 4 is completed is placed in carbide furnace under 1500 DEG C of environment, anaerobic ring for the first time
Weighing is taken out under border after carbonization treatment 6h, measures its bulk density;
6) step 4 is repeated, step 5 reaches 1.3g/cm until density of material3After terminate dipping/lytic cycle;
7) polycarbosilane precusor solution is prepared, and Polycarbosilane and acetone (analysis is pure) are prepared according to 0.5 mass ratio and gathered
Carbon silane precursor solution is spare.
8) sample in above-mentioned steps 6 is impregnated in the polycarbosilane precusor solution of step 7 and carries out two by double-steeping
Secondary dipping, impregnating autoclave are evacuated to 20KPa, and with 15 DEG C/h heating rate, after being warming up to 180 DEG C, it is public that sample applies pressure 5000
Jin, after keeping the temperature 5h, sample is taken out in cooling;
9) second pyrolysis;By above-mentioned steps 4) sample completed of dipping is placed in carbide furnace under oxygen-free environment, at carbonization
Weighing is taken out after reason, measures its bulk density;
10) step 4) and step 5) are repeated until density of material reaches 1.8g/cm3After terminate double-steeping/lytic cycle;
11) mechanical process sets the resulting carbon/carbon fiber reinforced silicon carbide matrix composite of step 10) according to bearing frame final structure
Meter (such as Fig. 1) is finely machined.
Embodiment 4
A kind of technique that precursor dipping/cracking process prepares carbon/carbon compound material PECVD boat, comprising the following steps:
1) prefabricated body formed, PAN (polypropylene cyanogen) carbon cloth and laminated cloth are subjected to laying according to mass ratio 2, then carry out Z
To puncture, it is made with a thickness of 5mm, a length of 1200mm, width is the precast body plate of 1000mm;
2) precast body plate graphitization processing selects the precast body plate of corresponding size to be placed in high temperature according to preparation product specification
In 2500 DEG C of graphitization processing 3h in furnace;
3) precursor solution is prepared, and phenolic resin is mixed with furane resins according to 10 mass ratio, hybrid resin is made
Acetone soln;
4) it impregnates, the precursor solution that above-mentioned steps 3 prepare is placed in dipping pressure furnace, by prefabricated carbon fiber for the first time
Body plate is embedded in resin, is evacuated to 40KPa, and with 15 DEG C/h heating rate, after being warming up to 300 DEG C, sample applies pressure 2000
Kilogram, heat preservation 30h obtains sample;
5) sample that the dipping of above-mentioned steps 4 is completed is placed in carbide furnace under 1800 DEG C of environment, under vacuum by carbonization cracking
Weighing is taken out after carbonization treatment 10h, measures its bulk density;
6) step 4 is repeated, step 5 reaches 1.3g/cm until density of material3After terminate dipping/lytic cycle;
7) trichloromethyl silane precursor solution is prepared, by trichloromethyl silane and acetone (analysis is pure) according to 0.5 mass
It is more spare than preparing trichloromethyl silane precursor solution;
8) double-steeping, by the sample in above-mentioned steps 6 be impregnated in the trichloromethyl silane precursor solution of step 7 into
Row double-steeping, impregnating autoclave are evacuated to 20KPa, and with 15 DEG C/h heating rate, after being warming up to 160 DEG C, sample applies pressure
3000 kilograms, after keeping the temperature 7h, sample is taken out in cooling;
9) second pyrolysis;By above-mentioned steps 4) sample completed of dipping is placed in carbide furnace under oxygen-free environment, at carbonization
Weighing is taken out after reason, measures its bulk density;Step 4) and step 5) are repeated until density of material reaches 1.68g/cm3After terminate
Double-steeping/lytic cycle;
10) mechanical process sets the resulting carbon/carbon fiber reinforced silicon carbide matrix composite of step 10) according to bearing frame final structure
Meter (such as Fig. 1) is finely machined.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (9)
1. a kind of technique that precursor dipping/cracking process prepares carbon/carbon compound material PECVD boat, which is characterized in that including following
Step:
1) prefabricated body formed, polypropylene cyanogen carbon cloth and laminated cloth are subjected to laying according to mass ratio, then carry out Z-direction puncture, system
Obtain precast body plate;
2) by the precast body plate graphitization processing;
3) precursor solution is prepared, and phenolic resin, furane resins is mixed according to certain mass ratio, acetone is made in hybrid resin
Or ethanol solution is spare;
4) it impregnates for the first time, the precursor solution is placed in dipping hot pressing furnace, the precast body plate is embedded in the pioneer
It in liquid solution, vacuumizes, is kept the temperature after being warming up to specific temperature, apply certain pressure to precast body, certain time takes out to obtain sample;
5) cracking for the first time, by above-mentioned steps 4) sample completed of dipping is placed in carbide furnace under oxygen-free environment, after carbonization treatment
Weighing is taken out, its bulk density is measured;
6) step 4) and step 5) are repeated until density of material reaches 1.2g/cm3Terminate to impregnate/lytic cycle for the first time after above;
7) siliceous precursor solution is prepared;
8) double-steeping, by above-mentioned steps 6) in sample obtained be impregnated in the siliceous precursor solution of step 7 carry out it is secondary
Dipping;
9) second pyrolysis;By above-mentioned steps 4) sample completed of dipping is placed in carbide furnace under oxygen-free environment, after carbonization treatment
Weighing is taken out, its bulk density is measured;
10) step 4) and step 5) are repeated until density of material reaches 1.6g/cm3Terminate double-steeping/lytic cycle after above;
11) mechanical process, by the resulting carbon/carbon fiber reinforced silicon carbide matrix composite of step 10) according to bearing frame final structure design into
The fine machining of row.
2. the technique according to claim 1 for preparing carbon/carbon compound material PECVD boat, which is characterized in that the step 1)
In, the mass ratio of the polypropylene cyanogen carbon cloth and laminated cloth is 1~4, and precast body plate thickness obtained is 5~30mm, a length of
1200~2000mm, width are 500~2000mm.
3. the technique according to claim 1 for preparing carbon/carbon compound material PECVD boat, it is characterised in that;The step 2)
In, the precast body plate is placed in high temperature furnace in 2200 DEG C~2600 DEG C 2~5h of graphitization processing.
4. the technique according to claim 1 for preparing carbon/carbon compound material PECVD boat, which is characterized in that the step 3)
Described in phenolic resin, furane resins mixed according to 0.1~10 mass ratio, 50% or more acetone or alcohol is made in hybrid resin
Solution for standby.
5. the technique according to claim 1 for preparing carbon/carbon compound material PECVD boat, which is characterized in that the step 4)
In, it is evacuated to 1~50KPa, with 10~30 DEG C/h heating rate, after being warming up to 250~400 DEG C, sample applies pressure 1000
~5000 kilograms, 5~50h of heat preservation obtains sample.
6. the technique according to claim 1 for preparing carbon/carbon compound material PECVD boat, which is characterized in that the step 5)
In, by above-mentioned steps 4) sample completed of dipping is placed in carbide furnace under 1200~1800 DEG C of environment of vacuum environment, at carbonization
Weighing is taken out after managing 2~10h, measures its bulk density.
7. the technique according to claim 1 for preparing carbon/carbon compound material PECVD boat, which is characterized in that the step 7)
In, Polycarbosilane or trichloromethyl silane and acetone are prepared into the siliceous precursor solution according to 0.05~0.5 mass ratio.
8. the technique according to claim 1 for preparing carbon/carbon compound material PECVD boat, which is characterized in that the step 8)
In, it is evacuated to 1~50KPa, with 10~30 DEG C/h heating rate, after being warming up to 150~400 DEG C, sample applies pressure 1000
~10000 kilograms, after keeping the temperature 3~10h, sample is taken out in cooling.
9. the technique according to claim 1 for preparing carbon/carbon compound material PECVD boat, which is characterized in that the step 9)
The carbide furnace of middle carbonization is warming up to 1000 DEG C~1300 DEG C with the heating rate of 30~50 DEG C/h, keeps the temperature 2~10h.
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