CN109500757A - A kind of processing method of skive material - Google Patents

A kind of processing method of skive material Download PDF

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Publication number
CN109500757A
CN109500757A CN201811624054.XA CN201811624054A CN109500757A CN 109500757 A CN109500757 A CN 109500757A CN 201811624054 A CN201811624054 A CN 201811624054A CN 109500757 A CN109500757 A CN 109500757A
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China
Prior art keywords
parts
powder
diamond
skive
processing method
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Pending
Application number
CN201811624054.XA
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Chinese (zh)
Inventor
黎超英
吴沛荣
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Liuzhou Kaitong New Material Technology Co Ltd
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Liuzhou Kaitong New Material Technology Co Ltd
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Priority to CN201811624054.XA priority Critical patent/CN109500757A/en
Publication of CN109500757A publication Critical patent/CN109500757A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0063Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for by extrusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/009Tools not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/04Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
    • B24D3/06Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic or mixture of metals with ceramic materials, e.g. hard metals, "cermets", cements
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C47/00Making alloys containing metallic or non-metallic fibres or filaments
    • C22C47/14Making alloys containing metallic or non-metallic fibres or filaments by powder metallurgy, i.e. by processing mixtures of metal powder and fibres or filaments
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C49/00Alloys containing metallic or non-metallic fibres or filaments
    • C22C49/14Alloys containing metallic or non-metallic fibres or filaments characterised by the fibres or filaments

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

The present invention provides a kind of processing method of skive material, 1) which includes, prepares diamond colloid material;2), raw material for standby is weighed according to parts by weight;3) mixture, is prepared;4), preparation calcining material;5), extruding pelletization.The present invention is simply scientific; easy to operate, large-scale production easy to accomplish obtains diamond colloid by being handled diamond abrasive; convenient for the dispersion of post-production skive material; disperse more uniform, with the grinding wheel of this method preparation, with material, not only intensity and hardness are high, and self-sharpening is good; wear-resisting heat dissipation; and be uniformly dispersed, production easy to process can be with mass production promotion.

Description

A kind of processing method of skive material
Technical field
The present invention relates to grinding wheel processing technique field more particularly to a kind of processing methods of skive material.
Background technique
Skive is made knots respectively with metal powder, resin-oatmeal, ceramics and plating metal using diamond abrasive as raw material Mixture, manufactured center have the round bonded abrasive tool of through-hole to be referred to as skive (alloy grinding wheel).
Diamond is commonly called as " spark ".Namely our former bodies of diamond for often saying, it is a kind of to be made of carbon Mineral are the allotropes of carbon.Diamond is naturally occurring most hard substance in nature.The purposes of diamond Widely, such as: craftwork, industry in cutting tool.Graphite can form diamond under high temperature and pressure.? It is precious stone.
But, when using diamond production skive, since diamond hardness is especially high, lead to diamond particles It is larger, disperse the problems such as uneven, so that the using effect of the skive of production is bad.
The present invention provides a kind of processing method of skive material, simple science, easy to operate, scale easy to accomplish Metaplasia produces, and obtains diamond colloid by being handled diamond abrasive, convenient for point of post-production skive material It dissipating, dispersion is more uniform, and not only intensity and hardness are high with material for the grinding wheel prepared with this method, and self-sharpening is good, wear-resisting heat dissipation, And be uniformly dispersed, production easy to process can be with mass production promotion.
Summary of the invention
In order to solve the above technical problems, it includes the present invention provides a kind of processing method of skive material Following steps:
1) diamond colloid, is prepared:
Diamond abrasive is reacted into 2h with concentrated nitric acid in a kettle, is then dried product cleaning to neutrality with deionized water Obtain the diamond abrasive of acidification;Acidification diamond is placed in ball mill together with normal octane and oleic acid, wet ball grinding obtains Black colloidal solution, as diamond colloid;
2) following raw material for standby is weighed:
100-110 parts of diamond colloid, 22-28 parts of ceramic powders, 4-10 parts of glass fibre, 35-45 parts of gum arabic, nanometer 2-6 parts of zinc oxide, 3-7 parts of aluminium powder, 3-5 parts of copper powder, 2-6 parts of manganese powder, 1-3 parts of Neon SiC powder, 8-12 parts of borax;
3), the weighed all raw materials of step 2 are added in high-speed mixer, and dehydrated alcohol is added into high-speed mixer, Mixed at high speed is uniform, spare as mixture;
4) mixture merging is pressed into bulk, is transferred to 1250 DEG C of calcining 1h in calcining furnace, then natural cooling, crushed, mistake Sieve obtains calcining material;
5), calcining is expected through extruding granulator extruding pelletization to get a kind of skive material.
Further, use ultrasound, stirring, high speed impact, high speed ball milling to Buddha's warrior attendant stone mill before step 1) of the present invention Material is tentatively crushed.
Further, in step 1) of the present invention, the mass ratio of diamond abrasive and concentrated nitric acid, normal octane, oleic acid is 1:35:25:1。
Further, step 2 of the present invention weighs following raw material for standby:
100 parts of diamond colloid, 22 parts of ceramic powders, 4 parts of glass fibre, 35 parts of gum arabic, 2 parts of nano zine oxide, aluminium 3 parts of powder, 3 parts of copper powder, 2 parts of manganese powder, 1 part of Neon SiC powder, 8 parts of borax.
Further, step 2 of the present invention weighs following raw material for standby:
105 parts of diamond colloid, 25 parts of ceramic powders, 7 parts of glass fibre, 40 parts of gum arabic, 4 parts of nano zine oxide, aluminium 5 parts of powder, 45 parts of copper powder, 4 parts of manganese powder, 2 parts of Neon SiC powder, 10 parts of borax.
Further, step 2 of the present invention weighs following raw material for standby:
110 parts of diamond colloid, 28 parts of ceramic powders, 10 parts of glass fibre, 45 parts of gum arabic, 6 parts of nano zine oxide, aluminium 7 parts of powder, 5 parts of copper powder, -6 parts of manganese powder, 3 parts of Neon SiC powder, 12 parts of borax.
Further, the additional amount of dehydrated alcohol is 0.2 times of mixture quality in step 3) of the present invention.
Beneficial effects of the present invention: the present invention provides a kind of processing method of skive material, the method for the present invention Simple science, easy to operate, large-scale production easy to accomplish obtain diamond colloid by being handled diamond abrasive, just In the dispersion of post-production skive material, dispersion is more uniform, and the grinding wheel prepared with this method is not only strong with material Degree and hardness are high, and self-sharpening is good, wear-resisting heat dissipation, and is uniformly dispersed, and production easy to process can be with mass production promotion.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to Specific embodiment, the present invention is further explained.
A kind of skive material of embodiment 1
A kind of skive material, it includes the raw material of following parts by weight:
100 parts of diamond colloid, 22 parts of ceramic powders, 4 parts of glass fibre, 35 parts of gum arabic, 2 parts of nano zine oxide, aluminium 3 parts of powder, 3 parts of copper powder, 2 parts of manganese powder, 1 part of Neon SiC powder, 8 parts of borax.
A kind of skive material of embodiment 2
A kind of skive material, it includes the raw material of following parts by weight:
105 parts of diamond colloid, 25 parts of ceramic powders, 7 parts of glass fibre, 40 parts of gum arabic, 4 parts of nano zine oxide, aluminium 5 parts of powder, 45 parts of copper powder, 4 parts of manganese powder, 2 parts of Neon SiC powder, 10 parts of borax.
A kind of skive material of embodiment 3
A kind of skive material, it includes the raw material of following parts by weight:
110 parts of diamond colloid, 28 parts of ceramic powders, 10 parts of glass fibre, 45 parts of gum arabic, 6 parts of nano zine oxide, aluminium 7 parts of powder, 5 parts of copper powder, -6 parts of manganese powder, 3 parts of Neon SiC powder, 12 parts of borax.
A kind of processing method of the skive material of embodiment 4
A kind of processing method of skive material, it the following steps are included:
1) diamond colloid, is prepared:
Diamond abrasive is reacted into 2h with concentrated nitric acid in a kettle, is then dried product cleaning to neutrality with deionized water Obtain the diamond abrasive of acidification;Acidification diamond is placed in ball mill together with normal octane and oleic acid, wet ball grinding obtains Black colloidal solution, as diamond colloid;
2) raw material for standby is weighed;
3), the weighed all raw materials of step 2 are added in high-speed mixer, and dehydrated alcohol is added into high-speed mixer, Mixed at high speed is uniform, spare as mixture;
4) mixture merging is pressed into bulk, is transferred to 1250 DEG C of calcining 1h in calcining furnace, then natural cooling, crushed, mistake Sieve obtains calcining material;
5), calcining is expected through extruding granulator extruding pelletization to get a kind of skive material.
As priority scheme of the invention, ultrasound, stirring, high speed impact, clipping the ball are used before step 1) of the present invention Mill tentatively crushes diamond abrasive.
As priority scheme of the invention, in step 1) of the present invention, diamond abrasive and concentrated nitric acid, normal octane, oil The mass ratio of acid is 1:35:25:1.
As priority scheme of the invention, the additional amount of dehydrated alcohol is mixture quality in step 3) of the present invention 0.2 times.
As priority scheme of the invention, raw material employed in step 2 of the present invention and its parts by weight are the same as 1 phase of embodiment Together.
A kind of processing method of the skive material of embodiment 5
A kind of processing method of skive material, it the following steps are included:
1) diamond colloid, is prepared:
Diamond abrasive is reacted into 2h with concentrated nitric acid in a kettle, is then dried product cleaning to neutrality with deionized water Obtain the diamond abrasive of acidification;Acidification diamond is placed in ball mill together with normal octane and oleic acid, wet ball grinding obtains Black colloidal solution, as diamond colloid;
2) raw material for standby is weighed;
3), the weighed all raw materials of step 2 are added in high-speed mixer, and dehydrated alcohol is added into high-speed mixer, Mixed at high speed is uniform, spare as mixture;
4) mixture merging is pressed into bulk, is transferred to 1250 DEG C of calcining 1h in calcining furnace, then natural cooling, crushed, mistake Sieve obtains calcining material;
5), calcining is expected through extruding granulator extruding pelletization to get a kind of skive material.
As priority scheme of the invention, ultrasound, stirring, high speed impact, clipping the ball are used before step 1) of the present invention Mill tentatively crushes diamond abrasive.
As priority scheme of the invention, in step 1) of the present invention, diamond abrasive and concentrated nitric acid, normal octane, oil The mass ratio of acid is 1:35:25:1.
As priority scheme of the invention, the additional amount of dehydrated alcohol is mixture quality in step 3) of the present invention 0.2 times.
As priority scheme of the invention, raw material employed in step 2 of the present invention and its parts by weight are the same as 2 phase of embodiment Together.
A kind of processing method of the skive material of embodiment 6
A kind of processing method of skive material, it the following steps are included:
1) diamond colloid, is prepared:
Diamond abrasive is reacted into 2h with concentrated nitric acid in a kettle, is then dried product cleaning to neutrality with deionized water Obtain the diamond abrasive of acidification;Acidification diamond is placed in ball mill together with normal octane and oleic acid, wet ball grinding obtains Black colloidal solution, as diamond colloid;
2) raw material for standby is weighed;
3), the weighed all raw materials of step 2 are added in high-speed mixer, and dehydrated alcohol is added into high-speed mixer, Mixed at high speed is uniform, spare as mixture;
4) mixture merging is pressed into bulk, is transferred to 1250 DEG C of calcining 1h in calcining furnace, then natural cooling, crushed, mistake Sieve obtains calcining material;
5), calcining is expected through extruding granulator extruding pelletization to get a kind of skive material.
As priority scheme of the invention, ultrasound, stirring, high speed impact, clipping the ball are used before step 1) of the present invention Mill tentatively crushes diamond abrasive.
As priority scheme of the invention, in step 1) of the present invention, diamond abrasive and concentrated nitric acid, normal octane, oil The mass ratio of acid is 1:35:25:1.
As priority scheme of the invention, the additional amount of dehydrated alcohol is mixture quality in step 3) of the present invention 0.2 times.
As priority scheme of the invention, raw material employed in step 2 of the present invention and its parts by weight are the same as 3 phase of embodiment Together.
The above described is only a preferred embodiment of the present invention, being not that the invention has other forms of limitations, appoint What those skilled in the art changed or be modified as possibly also with the technology contents of the disclosure above equivalent variations etc. Imitate embodiment.But without departing from the technical solutions of the present invention, according to the technical essence of the invention to above embodiments institute Any simple modification, equivalent variations and the remodeling made, still fall within the protection scope of technical solution of the present invention.

Claims (7)

1. a kind of processing method of skive material, it is characterised in that: it the following steps are included:
1) diamond colloid, is prepared:
Diamond abrasive is reacted into 2h with concentrated nitric acid in a kettle, is then dried product cleaning to neutrality with deionized water Obtain the diamond abrasive of acidification;Acidification diamond is placed in ball mill together with normal octane and oleic acid, wet ball grinding obtains Black colloidal solution, as diamond colloid;
2) following raw material for standby is weighed:
100-110 parts of diamond colloid, 22-28 parts of ceramic powders, 4-10 parts of glass fibre, 35-45 parts of gum arabic, nanometer 2-6 parts of zinc oxide, 3-7 parts of aluminium powder, 3-5 parts of copper powder, 2-6 parts of manganese powder, 1-3 parts of Neon SiC powder, 8-12 parts of borax;
3), the weighed all raw materials of step 2 are added in high-speed mixer, and dehydrated alcohol is added into high-speed mixer, Mixed at high speed is uniform, spare as mixture;
4) mixture merging is pressed into bulk, is transferred to 1250 DEG C of calcining 1h in calcining furnace, then natural cooling, crushed, mistake Sieve obtains calcining material;
5), calcining is expected through extruding granulator extruding pelletization to get a kind of skive material.
2. a kind of processing method of skive material as described in claim 1, it is characterised in that: before the step 1) Diamond abrasive is tentatively crushed using ultrasound, stirring, high speed impact, high speed ball milling.
3. a kind of processing method of skive material as described in claim 1, it is characterised in that: the step 1) In, the mass ratio of diamond abrasive and concentrated nitric acid, normal octane, oleic acid is 1:35:25:1.
4. a kind of processing method of skive material as described in claim 1, it is characterised in that: the step 2 claims Take following raw material for standby:
100 parts of diamond colloid, 22 parts of ceramic powders, 4 parts of glass fibre, 35 parts of gum arabic, 2 parts of nano zine oxide, aluminium 3 parts of powder, 3 parts of copper powder, 2 parts of manganese powder, 1 part of Neon SiC powder, 8 parts of borax.
5. a kind of processing method of skive material as described in claim 1, it is characterised in that: the step 2 claims Take following raw material for standby:
105 parts of diamond colloid, 25 parts of ceramic powders, 7 parts of glass fibre, 40 parts of gum arabic, 4 parts of nano zine oxide, aluminium 5 parts of powder, 45 parts of copper powder, 4 parts of manganese powder, 2 parts of Neon SiC powder, 10 parts of borax.
6. a kind of processing method of skive material as described in claim 1, it is characterised in that: the step 2 claims Take following raw material for standby:
110 parts of diamond colloid, 28 parts of ceramic powders, 10 parts of glass fibre, 45 parts of gum arabic, 6 parts of nano zine oxide, aluminium 7 parts of powder, 5 parts of copper powder, -6 parts of manganese powder, 3 parts of Neon SiC powder, 12 parts of borax.
7. a kind of processing method of skive material as described in claim 1, it is characterised in that: in the step 3) The additional amount of dehydrated alcohol is 0.2 times of mixture quality.
CN201811624054.XA 2018-12-29 2018-12-29 A kind of processing method of skive material Pending CN109500757A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811624054.XA CN109500757A (en) 2018-12-29 2018-12-29 A kind of processing method of skive material

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002046072A (en) * 2000-08-02 2002-02-12 Goei Seisakusho:Kk Grinding wheel tool and method of manufacturing it
CN101758463A (en) * 2010-02-25 2010-06-30 浙江工业大学 Self-lubricating grinding tool and preparation method thereof
KR20120111511A (en) * 2011-04-01 2012-10-10 김준섭 Diamond grinding wheel using sn binder and manufacturing method of the same
CN107214634A (en) * 2017-06-28 2017-09-29 常州市泰英物资有限公司 A kind of skive and preparation method thereof
CN108862273A (en) * 2018-09-11 2018-11-23 新乐卫星超细材料有限公司 The preparation method and Nano diamond twice dispersing method of Nano diamond colloid
CN108970434A (en) * 2018-08-17 2018-12-11 成都天成鑫钻纳米科技股份有限公司 A kind of Nano diamond cluster crushes and dispersing method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002046072A (en) * 2000-08-02 2002-02-12 Goei Seisakusho:Kk Grinding wheel tool and method of manufacturing it
CN101758463A (en) * 2010-02-25 2010-06-30 浙江工业大学 Self-lubricating grinding tool and preparation method thereof
KR20120111511A (en) * 2011-04-01 2012-10-10 김준섭 Diamond grinding wheel using sn binder and manufacturing method of the same
CN107214634A (en) * 2017-06-28 2017-09-29 常州市泰英物资有限公司 A kind of skive and preparation method thereof
CN108970434A (en) * 2018-08-17 2018-12-11 成都天成鑫钻纳米科技股份有限公司 A kind of Nano diamond cluster crushes and dispersing method
CN108862273A (en) * 2018-09-11 2018-11-23 新乐卫星超细材料有限公司 The preparation method and Nano diamond twice dispersing method of Nano diamond colloid

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Application publication date: 20190322

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