CN109500600A - Digital control tapping bores milling all-in-one machine - Google Patents
Digital control tapping bores milling all-in-one machine Download PDFInfo
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- CN109500600A CN109500600A CN201811420330.0A CN201811420330A CN109500600A CN 109500600 A CN109500600 A CN 109500600A CN 201811420330 A CN201811420330 A CN 201811420330A CN 109500600 A CN109500600 A CN 109500600A
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- control tapping
- table device
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- 238000003801 milling Methods 0.000 title claims abstract description 45
- 238000010079 rubber tapping Methods 0.000 title claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims abstract description 97
- 238000012545 processing Methods 0.000 claims abstract description 64
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 16
- 230000008569 process Effects 0.000 claims abstract description 12
- 230000033001 locomotion Effects 0.000 claims description 54
- 230000001360 synchronised effect Effects 0.000 claims description 19
- 239000011324 bead Substances 0.000 claims description 12
- 230000014759 maintenance of location Effects 0.000 claims description 12
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 241001074085 Scophthalmus aquosus Species 0.000 abstract description 3
- 239000000428 dust Substances 0.000 description 9
- 238000003754 machining Methods 0.000 description 6
- 230000001681 protective effect Effects 0.000 description 6
- 239000002893 slag Substances 0.000 description 6
- 230000005611 electricity Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 210000000078 claw Anatomy 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 230000008450 motivation Effects 0.000 description 3
- 238000005553 drilling Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002173 cutting fluid Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/44—Movable or adjustable work or tool supports using particular mechanisms
- B23Q1/56—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism
- B23Q1/58—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism a single sliding pair
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/44—Movable or adjustable work or tool supports using particular mechanisms
- B23Q1/56—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism
- B23Q1/60—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism two sliding pairs only, the sliding pairs being the first two elements of the mechanism
- B23Q1/62—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism two sliding pairs only, the sliding pairs being the first two elements of the mechanism with perpendicular axes, e.g. cross-slides
- B23Q1/621—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism two sliding pairs only, the sliding pairs being the first two elements of the mechanism with perpendicular axes, e.g. cross-slides a single sliding pair followed perpendicularly by a single sliding pair
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/02—Driving main working members
- B23Q5/04—Driving main working members rotary shafts, e.g. working-spindles
- B23Q5/10—Driving main working members rotary shafts, e.g. working-spindles driven essentially by electrical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
- B23Q7/046—Handling workpieces or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/04—Work clamping means using fluid means or a vacuum
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Milling Processes (AREA)
Abstract
The present invention provides a kind of digital control tapping brill milling all-in-one machine, table device, transport device and processing unit (plant) including rack, in rack;For positioning workpiece to be processed, opposite both ends are connect with transport device and processing unit (plant) table device respectively;Transport device connect with table device and is used for table device conveying workpieces or removes the workpiece completed the process on table device;Processing unit (plant) includes the spindle motor connecting with rack, connect with spindle motor and can drive the first main shaft and the second main shaft that rotate by spindle motor, second main shaft can be rotated synchronously by transmission mechanism and the first main shaft, the first, second main the tip of the axis is equipped with collet, and the cutter for workpieces processing is installed on collet.The processing unit (plant) that digital control tapping provided by the invention bores milling all-in-one machine can drive two main axis by a motor simultaneously, so as to the workpiece on two stations of simultaneous processing, improve production efficiency and lower production cost.
Description
Technical field
The present invention relates to machine-building manufacture fields more particularly to a kind of digital control tapping to bore milling all-in-one machine.
Background technique
During the manufacturing of component of machine, it is often necessary to which the procedure of processings such as milling are bored in tapping, however, existing phase
It is not high to close the universal working efficiency of equipment, it usually needs use multiple devices combination different processes is respectively configured, can add simultaneously
Also only simply the quantity of superimposed motor and cutter, complicated structure cause machining accuracy can not to the equipment of the multiple workpiece of work
Guarantee, the increase of number of motors also results in the raising of equipment cost and grid electricity fee cost.
Summary of the invention
The purpose of the present invention is intended to provide a kind of simple and high in machining efficiency digital control tapping of structure and bores milling all-in-one machine.
To achieve the goals above, the present invention the following technical schemes are provided:
A kind of digital control tapping brill milling all-in-one machine, table device, transport device including rack, in the rack
And processing unit (plant);The table device for positioning workpiece to be processed, opposite both ends respectively with the transport device and
Processing unit (plant) connection;The transport device connect with the table device and is used for table device conveying workpieces or removes
The workpiece completed the process on table device;The processing unit (plant) includes the spindle motor connecting with the rack and the master
The output axis connection of spindle motor and the first main shaft of rotation can be driven by spindle motor, be arranged side by side with first main shaft the
The transmission mechanism that two main shafts and both ends are connect with first main shaft and the second main shaft respectively, second main shaft can pass through
The transmission mechanism and first main shaft rotate synchronously, and first main shaft and the second main the tip of the axis are equipped with collet, institute
State the cutter for the workpiece being installed on processing work platform device on collet.
Preferably, the transmission mechanism includes the first driving wheel being sheathed on first, second main shaft respectively and
Two driving wheels, and the Synchronous Transmission part being connect respectively with first, second driving wheel.
Preferably, the Synchronous Transmission part is the synchronous belt being set around on first, second driving wheel, the driver
Structure further includes the tension assembly for adjusting the elasticity of the synchronous belt.
Preferably, the processing unit (plant) further includes the planetary reducer of the output axis connection of one end and the spindle motor,
The other end of the planetary reducer is connect with first main shaft.
Further, the table device includes the workbench and X-axis movement mechanism for positioning workpiece to be processed, institute
Workbench is stated on the X-axis movement mechanism and in the transport device and can added under the driving of the X-axis movement mechanism
Tooling set between back and forth movement.
Preferably, the processing unit (plant) further includes Y-axis movement mechanism and Z axis movement mechanism, and the Y-axis movement mechanism is vertical
It is set up in the top of the X-axis movement mechanism in the X-axis movement mechanism, the Z axis movement mechanism is set to institute along the vertical direction
It states on Y-axis movement mechanism, the spindle motor is set on the Z axis movement mechanism.
More preferably, the table device further includes set on X-axis movement mechanism two sides and for compressing the work
The hold-down mechanism of workpiece on platform.
Preferably, the workbench includes support plate and is set to above the support plate with the support plate with spacing
Fixed plate, chip removal mechanism is equipped between the fixed plate and support plate, the fixed plate offers the connection chip removal mechanism
Chip-removal hole.
Further, the chip removal mechanism includes chip removal actuator and can do round-trip fortune by chip removal actuator driving
Dynamic V-arrangement chip removal plate.
Further, the workbench further includes the retention bead in the fixed plate and for positioning workpiece, institute
The top for stating retention bead is equipped with guiding surface.
Preferably, the workbench further include at least two clamping cylinders for being divided into the fixed board ends, with it is described
At least two clamping cylinders connect and can be moved together to clamp the clamping piece of workpiece under the driving of clamping cylinder.
More preferably, the workbench further includes the clamping guide-rail being fixedly arranged in the fixed plate, can be along the clamping guide-rail
The grip slide of sliding, the clamping piece are connect with the grip slide.
Preferably, the transport device includes being set up in guide slide mechanism above the table device, being set to institute
State on guide slide mechanism and can drive by the guide slide mechanism manipulator that slidably reciprocate, the manipulator be used for
Workpiece to be processed is placed on the table device or folder walks finished work from the table device.
Preferably, the transport device includes two manipulators, and two manipulator intervals are set to the guiding
On sliding equipment, one of manipulator for placing workpiece to be processed on the table device, use by another manipulator
In from the table device folder walk finished work.
Preferably, the manipulator includes the first cylinder connecting with the guide slide mechanism and first cylinder
The fixture of connection, the fixture is for folding up workpiece and can move up and down under the driving of first cylinder.
Preferably, the manipulator further includes the top plate connecting with the fixture, and the top plate is used in first gas
Cylinder drive the fixture when moving downward by the workpiece pre-tightening on the fixture on the table device.
Preferably, the transport device further includes being set on the guide slide mechanism and for limiting first cylinder
Move downward the locating part of stroke.
Preferably, the transport device further includes being set on the guide slide mechanism and being located at the table device just
The spring bearing of top, the manipulator abut the spring bearing when being moved to above the table device.
Compared with prior art, the solution of the invention has the following advantages:
1. digital control tapping provided by the invention bores in milling all-in-one machine, processing unit (plant) can drive two masters by a motor simultaneously
Axis rotation, so as to drive two cutters connecting respectively with two main shafts to carry out processing operation simultaneously, and then can simultaneous processing
Workpiece on two stations improves production efficiency and lowers production cost.It can also be installed on main shaft when needed different
Cutter can carry out the processing that the different modes such as milling are bored in tapping to workpiece by a motor.
2. digital control tapping provided by the invention bores in milling all-in-one machine, spindle motor is connected with planetary reducer, it can be ensured that main
Spindle motor still has enough torques when driving two cutters to be processed, thus guarantee two cutters can normal rotation, no
Understand swaging clamp easily.
3. digital control tapping provided by the invention bores in milling all-in-one machine, spindle motor cooperates on processing unit (plant) and table device
Triaxial connecting system, multi-faceted numerical control processing can be carried out, without manually adjusting positioning workpiece, processing efficiency is higher, and three
Axis linkage mechanism uses Serve Motor Control, and guarantee has higher positioning accuracy to workpiece.
4. digital control tapping provided by the invention bores in milling all-in-one machine, chip removal mechanism, row are equipped in the middle part interlayer of workbench
It considers mechanism to be worth doing and chip removal is carried out using V-arrangement chip removal plate, quickly the slag charge cleaning generated when processing can be released, guaranteed more in Continuous maching
Normal operation when a workpiece, and since chip removal mechanism is set to the inside of workbench, it can avoid generating the workpiece processed
It influences, guarantees machining accuracy.
5. digital control tapping provided by the invention bores in milling all-in-one machine, workbench is equipped with the limit convex for positioning workpiece
It rises, the position and spacing of two workpiece can be fixed by retention bead, it is ensured that two cutters arranged side by side can precisely add simultaneously
Work two pieces workpiece, and the top of retention bead is equipped with guiding surface, is caught in the retention bead convenient for workpiece.
6. digital control tapping provided by the invention bores in milling all-in-one machine, the both ends of workbench be equipped with clamping cylinder and with it is described
The clamping piece of clamping cylinder connection can drive the clamping piece at both ends to clamp workpiece to be processed in opposite directions simultaneously by clamping cylinder, real
The automatic capturing of existing workpiece, workpiece is positioned and is fixed, and then ensures machining accuracy.
7. digital control tapping provided by the invention bores in milling all-in-one machine, transport device includes two manipulators, two manipulators
The workpiece to be processed of a upper process can be clamped to the workbench respectively, will be clamped from the finished work on the workbench
To subsequent processing, described two manipulators are arranged by guide slide mechanism interval, two manipulators can be driven to control simultaneously
Back and forth movement, convenient for manipulator positioning and improve conevying efficiency.
8. digital control tapping provided by the invention bores in milling all-in-one machine, guide slide mechanism is equipped with locating part and support shaft
It holds, the locating part and spring bearing are located at the surface of workbench, when manipulator being made to fold up workpiece on the table, can pass through
Locating part controls the stroke of manipulator and supports manipulator by spring bearing, to improve the stability of manipulator.
9. digital control tapping provided by the invention bores in milling all-in-one machine, the bottom of manipulator is equipped with top plate, and the top plate is used
In when manipulator is moved downward by the workpiece pre-tightening on the manipulator on workbench, the shape of top plate is according to the shape of workpiece
Shape setting, while may also function as the effect that workpiece is positioned when folding up workpiece, further increase the precision of manipulator.
The additional aspect of the present invention and advantage will be set forth in part in the description, these will become from the following description
Obviously, or practice through the invention is recognized.
Detailed description of the invention
Above-mentioned and/or additional aspect and advantage of the invention will become from the following description of the accompanying drawings of embodiments
Obviously and it is readily appreciated that, in which:
Fig. 1 is the perspective view that digital control tapping provided by the invention bores milling all-in-one machine;
Fig. 2 is that digital control tapping shown in FIG. 1 bores the perspective view after milling all-in-one machine removal protective cover;
Fig. 3 is the perspective view of table device shown in Fig. 2 and processing unit (plant);
Fig. 4 is the exploded view of processing unit (plant) shown in Fig. 3;
Fig. 5 is the perspective view of the connection structure of spindle motor shown in Fig. 4 and main shaft;
Fig. 6 is the exploded view of table device shown in Fig. 2;
Fig. 7 is the perspective view of transport device shown in Fig. 2;
Fig. 8 is the perspective view of manipulator shown in Fig. 7.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, and for explaining only the invention, and is not construed as limiting the claims.
Those skilled in the art of the present technique are appreciated that unless expressly stated wording used in specification of the invention " is wrapped
Include " refer to that there are the feature, integer, step, operation, zero/component and/or components, but it is not excluded that in the presence of or addition one
Other a or multiple features, integer, step, operation, zero/component, component and/or their group.It should be understood that when we claim
When zero/component is "connected" to another zero/component, it can be directly connected to other zero/components, or there may also be centres
Zero/component.Wording "and/or" used herein include one or more associated wholes for listing item or any cell and
All combinations.
As shown in Figure 1, the present invention provides a kind of digital control tapping brill milling all-in-one machine 1000, it is applicable to intelligent lock panel
The tapping drilling and milling of 2000 equal workpiece.The digital control tapping bores milling all-in-one machine 1000 and includes the rack 1 designed for cabinet body and set
Protective cover 5 in the rack 1, the protective cover 5 are equipped with for showing the indicator light 51 of working condition and for adjusting
The control panel 52 of parameter and controlling equipment is not belonging to where improvement of the invention due to its structure, therefore not repeated.
As shown in Fig. 2, it further includes being located in the protective cover 5 and being set to institute that the digital control tapping, which bores milling all-in-one machine 1000,
It states in rack 1 and sequentially connected transport device 2, table device 3 and processing unit (plant) 4.
Specifically, the transport device 2 is used for transmitting workpiece (such as intelligent lock panel 2000, similarly hereinafter), is set up in
The top and both ends of the table device 3 are connect with the equipment of a upper process and subsequent processing respectively, and the transport device 2 can
By in workpiece transport to the table device 3 to be processed after a upper process, and can will be processed on the table device 3
At workpiece transport to subsequent processing, so that the digital control tapping is bored milling all-in-one machine 1000 by the transport device 2 can flow in production
Full-automatic processing and transmission are realized in waterline.Correspondingly, position of the protective cover 5 at correspondence 2 both ends of transport device
It sets and offers delivery windows 53, the transport device 2 can be pierced by the protective cover 5 and other equipment by the delivery windows 53
Connection.
The both ends of the table device 3 are connect with the transport device 2 and processing unit (plant) 3 respectively, can determine workpiece
Position is fixed and can move back and forth the workpiece between the transport device 2 and processing unit (plant) 3, plays while realizing tooling
Connect the effect of the transport device 2 and processing unit (plant) 3.Specifically, as shown in figure 3, the table device 3 is transported including X-axis
Motivation structure 31 and workbench 32 for positioning workpiece to be processed, the workbench 32 are set on the X-axis movement mechanism 31 simultaneously
Can under the driving of the X-axis movement mechanism 31 between the transport device 2 and processing unit (plant) 3 back and forth movement.
As shown in figure 4, the processing unit (plant) 4 includes the Y for being set up in 31 top of X-axis movement mechanism by support base 41
Shaft movement mechanism 42, the Z axis movement mechanism 43 on the Y-axis movement mechanism 42, and set on the Z axis movement mechanism
Spindle motor 44 on 43, the X-axis movement mechanism 31, Y-axis movement mechanism 42 and Z axis movement mechanism 43 are arranged in a mutually vertical manner shape
At triaxial connecting system, make the cutter connecting with the spindle motor 44 that can carry out multi-faceted numerical control processing, is adjusted without artificial
Position workpiece is adjusted, processing efficiency is higher.
As shown in figure 5, the processing unit (plant) 4 further include with the output axis connection of the spindle motor 44 and can by main shaft electricity
Machine 44 driving rotation the first main shaft 45, with first main shaft 45 be arranged side by side the second main shaft 46 and both ends respectively with
The transmission mechanism 47 of first main shaft 45 and the connection of the second main shaft 46, second main shaft 46 can pass through the transmission mechanism 47
It is rotated synchronously with first main shaft 45, the end of first main shaft 45 and the second main shaft 46 is equipped with for connecting cutter
Collet, the processing unit (plant) 4 can drive two main axis by a spindle motor 44 simultaneously, so as to simultaneously drive respectively with
Two cutters of two main shafts connection carry out processing operation, so can workpiece on two stations of simultaneous processing, improve production
Efficiency and attenuating production cost.
Further, the collet includes the first collet connecting respectively with first main shaft 45 and the second main shaft 46
451 and second collet 461, first collet 451 and the second collet 461 are connected separately with the first cutter 452 and the second cutter
462, first cutter 452 and the second cutter 462 are identical in the present embodiment, arranged side by side so as to synchronous processing two
Workpiece.
In other embodiments, first cutter 452 and the second cutter 462 can also be different types of cutter, institute
The processing of the different modes such as tapping, drilling, milling can be carried out by a spindle motor 44 to workpiece by stating processing unit (plant) 4,
Multiple devices are needed not move through when workpiece needs plurality of step to process, and improve processing efficiency, and reduce production cost.
As shown in figure 5, the transmission mechanism 47 includes being sheathed on first main shaft 45 and the second main shaft 46 respectively
First driving wheel 471 and the second driving wheel 471, and connect respectively with first driving wheel 471 and the second driving wheel 472
Synchronous Transmission part 473.
Specifically, the Synchronous Transmission part 473 includes being set around on first driving wheel 471 and the second driving wheel 472
Synchronous belt 4731, elasticity for adjusting the synchronous belt 4731 tension assembly 4732, pass through the tension assembly
4732 adjusting ensures that the synchronous belt 4731 keeps tensioning state, and without in first main shaft 45 and the second main shaft 46
Spacing has the synchronous belt 4731 that different length is re-replaced when adjustment, is driven when being driven additionally by synchronous belt 4731 and realize work
Steady noiseless reduces the noise of equipment, and the cost of 4731 drive mechanism of synchronous belt is low, can reduce the digital control tapping and bore milling
The manufacturing cost of all-in-one machine 1000.
It should be understood that in other embodiments, the first driving wheel 471 and the second driving wheel 472 can be gear, band
Wheel or sprocket wheel, correspondingly the Synchronous Transmission part 473 can be gear, synchronous belt or chain, and those skilled in the art can be according to reality
Border situation is specifically arranged.
Preferably, the processing unit (plant) 47 further includes the planetary reduction gear of the output axis connection of one end and the spindle motor 44
Machine 48, the other end of the planetary reducer 48 are connect with first main shaft 45, can ensure that equipped with the planetary reducer 48
Spindle motor 44 still has enough torques when driving two cutters to be processed, to guarantee that two cutters can normally turn
It is dynamic, it will not swaging clamp easily.
As shown in figure 4, the Z axis movement mechanism 43 includes Z axis motor 431 and connects with the output shaft of the Z axis motor 431
The Z axis feed screw nut's assembly 432 connect, the spindle motor 44 pass through motor fixing plate 441 and the Z axis feed screw nut's assembly
432 connections, and the spindle motor 44 can pass through the Z axis feed screw nut's assembly 432 under the driving of the Z axis motor 431
Drive moves up and down.Similarly, the Y-axis movement mechanism 42 includes y-axis motor 421 and connects with the output shaft of the y-axis motor 421
The Y-axis feed screw nut's assembly 422 connect, the Z axis movement mechanism 43 can pass through the Y-axis screw rod under the driving of y-axis motor 421
Nut assembly 422 drives transverse shifting.
Further, the processing unit (plant) 4 further includes being covered on outside the spindle motor 44 and the first, second main shaft
Shield 442, prevents the entrance of the slag charge generated when dust and processing, and keeps the processing unit (plant) 4 more aesthetically pleasing on the whole, and
Prevent the generation of operating accident.
As shown in fig. 6, the workbench 32 includes support plate 321 and the fixed plate above the support plate 321
322, support column 323 is equipped between the support plate 321 and fixed plate 322 so that the support plate 321 and fixed plate 322 are spaced
Setting, the workbench 32 further include set on the chip removal mechanism 324 between the support plate 321 and fixed plate 322.
Specifically, the fixed plate 322 offers the chip-removal hole 3221 of multiple connection chip removal mechanisms 324, i.e., described
The setting of 322 hollow out of fixed plate, the slag charge generated in workpieces processing in the fixed plate 322 can be fallen by the chip-removal hole 3221
It falls in the support plate 321.The chip removal mechanism 324 includes chip removal actuator 3241 and can pass through the chip removal actuator
The V-arrangement chip removal plate 3242 of back and forth movement is done in 3241 drivings, the slag that will quickly can be generated when processing by the V-arrangement chip removal plate 3242
Material cleaning is released, and guarantees in the multiple workpiece of Continuous maching will not to influence the normal operation of equipment because of the congestion of slag charge, and due to
The chip removal mechanism 324 is set to the inside of workbench 32, can avoid having an impact the workpiece processed, and guarantees processing essence
Degree.
Further, the workbench 32 further include two clamping cylinders 325 for being divided into 322 both ends of fixed plate,
It is connect at least two clamping cylinder 325 and can be moved together to clamp the folder of workpiece under the driving of clamping cylinder 325
Gripping member 326, by the opposite clamping workpiece to be processed of the clamping piece 326, it can be achieved that the automatic capturing of workpiece, workpiece is positioned solid
It is fixed, so that it is guaranteed that machining accuracy.
The workbench 32 further includes the clamping guide-rail 327 being fixedly arranged in the fixed plate 322, is set to the clamping guide-rail
It can carry out on 327 and by the clamping guide-rail 327 grip slide 328 for being oriented to sliding, the clamping piece 326 and the clamping
Sliding block 328 connects, and the clamping piece 326 can be oriented to by the cooperation of the grip slide 328 and clamping guide-rail 327 and clamp work
Part guarantees workpiece will not be caused to misplace because of shaking when fixed workpiece.
Preferably, the workbench 32 further includes the retention bead in the fixed plate 322 and for positioning workpiece
329, the position of the retention bead 329 is arranged according to the shape size of workpiece, can fix two workpiece by retention bead 329
Position and spacing, it is ensured that two cutters arranged side by side can precisely process two pieces workpiece simultaneously, and the retention bead 329
Top is equipped with guiding surface, is caught in the retention bead 329 convenient for workpiece.
Further, the X-axis movement mechanism 31 includes X-axis motor 311 and connects with the output shaft of the X-axis motor 311
The X-axis feed screw nut's assembly 312 connect, the workbench 32 is connect with the X-axis feed screw nut's assembly 312, and the workbench
32 can drive back-and-forth motion, the X-axis fortune by the X-axis feed screw nut's assembly 312 under the driving of the X-axis motor 311
Motivation structure 31 further includes the X-axis guide rail 314 and X-axis slide block 315 for driving the direction of motion to be correspondingly arranged with it, the workbench 32 with
X-axis slide block 315 connects, and the X-axis guide rail 314 and X-axis slide block 315 can play the guiding role to the workbench 32, and enhances machine
Structure intensity.
Similarly, as shown in figure 4, the Y-axis movement mechanism 42 and Z axis movement mechanism 43 further include corresponding respectively driving fortune
The sliding-rail sliding component (unlabeled, similarly hereinafter) of dynamic direction setting.
As shown in figure 3, the X-axis movement mechanism 31, Y-axis movement mechanism 42 and Z axis movement mechanism 43 further include corresponding to
X-axis dust cover 313, Y-axis dust cover 423 and the Z axis dust cover 433 of setting.The X-axis dust cover 313 is foldable design,
It is divided into the front and rear sides that two parts are respectively arranged on the workbench 32, the X-axis of two sides is anti-when the workbench 32 is moved forward and backward
Dust hood 313 can be separately folded and be unfolded.Similarly, the Y-axis dust cover 423 and Z axis dust cover 433 are divided into two parts correspondence and set
It sets, can avoid the slag charge generated when dust and processing enters the normal operation for influencing triaxial connecting system.
As shown in figure 3, the table device 3 further includes set on 31 two sides of X-axis movement mechanism and for compressing institute
The hold-down mechanism 33 for stating the workpiece on workbench 32 can reinforce the positioning and fixation of workpiece by the hold-down mechanism 33, avoid
Cause workpiece sideslip to misplace because of vibration in processing, further promotes machining accuracy.
As shown in fig. 7, the transport device 2 includes being set up in leading for 3 top of table device by support base 21
To sliding equipment 22, the equipment that the both ends of the guide slide mechanism 22 are used to connection other processes, the transport device 2 is also
Including being spaced two manipulators 23 being set on the guide slide mechanism 22, described two manipulators 23 can be slided in the guiding
Left and right back and forth movement is done under the driving of motivation structure 22, so as to respectively between the equipment of a upper process and the equipment of subsequent processing
It moves back and forth, and then can realize respectively and place workpiece to be processed on the table device 3 and from the table device 3
Folder walks finished work.
Specifically, the guide slide mechanism 22 includes the transport guide rails 221 affixed with the support base 21, with the fortune
The connection of transporting rail 221 and can the pallet 222 that slides of the transport guide rails 221 relatively, the manipulator 23 is set on the transport
On frame 222.
The guide slide mechanism 22 further includes transport motor 223 and transport electricity on the support base 21
The driving wheel 224 of the output axis connection of machine 223, and be set around on the driving wheel 224 and connect with the pallet 222
Transmission belt 225, the pallet 222 can be by the cooperations of the driving wheel 224 and transmission belt 225 in the transport motor 223
Driving under carry out high-precision back and forth movement, to realize the accurate transport of workpiece.
Preferably, the transport motor 223 and X-axis motor 311, y-axis motor 421 and Z axis motor 431 are servo electricity
Machine can promote the mobile accuracy of each mechanism, the accurate position for controlling workpiece or cutter, to improve the processing essence of workpiece
Degree.
As shown in figure 8, the manipulator 23 include the first cylinder 231 being connect with the guide slide mechanism 22 and with institute
The fixture 232 of the first cylinder 231 connection is stated, the fixture 232 is used to fold up workpiece and can be in the driving of first cylinder 231
Under move up and down.
The fixture 232 includes the second cylinder 2321 and the claw 2322 connecting with second cylinder 2321, the card
Pawl 2322 can shrink or be unfolded under the driving of second cylinder 2321, so that workpiece is folded up, in actual use, ability
Field technique personnel can be according to the claw 2322 of the different selection suitable shape sizes of workpiece.
The specific working mode of the manipulator 23 are as follows: the left and right under the driving of the guide slide mechanism 22 of manipulator 23
It is moved to the top of workpiece, then drives the fixture 232 to move down close to workpiece by first cylinder 231, then lead to
It crosses after second cylinder 2321 drives the claw 2322 to clamp workpiece, first cylinder 231, which is shunk, drives the fixture
232 rise together with workpiece, then drive the manipulator 23 to move left and right to subsequent processing by the guide slide mechanism 22
Position similarly finally workpiece can be placed in the process phase by the cooperation of first cylinder 231 and the second cylinder 2321
On the device answered.
As shown in Figure 8, it is preferable that the manipulator 23 further includes the top plate 233 connecting with the fixture 232, the top
Plate 233 is used for the workpiece pre-tightening on the fixture 231 when first cylinder 231 drives the fixture 232 to move downward
In on the workbench 32 or other equipment, the shape of the top plate 233 may also function as simultaneously according to the structure setting of workpiece
The effect that workpiece is positioned when folding up workpiece, further increases the precision of the manipulator 23.
Further, mutual cooperation and the fortune that the manipulator 23 passes through the first cylinder 231 and cylinder mounting plate 234
Defeated frame 222 connects, and pilot hole is offered on the cylinder mounting plate 234, and the manipulator 23 further includes and the fixture 232
The guide rod 235 in the pilot hole is connected and be arranged in, folder is guaranteed by the motion guide that the guide rod 235 carries out fixture 232
Tool stability with higher when moving up and down will not cause the positioning of workpiece to generate deviation because of shaking.
Preferably, the end of the guide rod 235 is equipped with stop part 2351, and the transport device 3 further includes being set to described lead
To on sliding equipment 22 and for limiting the locating part 24 (being shown in FIG. 7) that first cylinder 231 moves downward stroke, lead to
The stroke of first cylinder 231 is fixed on predeterminated position by the cooperation for crossing the stop part 2351 and locating part 24, is made described
Fixture 232 accurately can clamp or place workpiece on the workbench 32.
As shown in fig. 7, the transport device 2 further includes being set on the guide slide mechanism 22 and being located at the workbench
Spring bearing 25 right above 32, the manipulator 23 abut the spring bearing when being moved to above the workbench 32
25, reduce the fixture 232 in the shaking moved up and down, further promotes the stability of the manipulator 23.
Further, it further includes the cooling in the cabinet body (rack 1) that the digital control tapping, which bores milling all-in-one machine 1000,
Device (not shown, similarly hereinafter), the cooling device cools down workpieces processing and cutter using emulsion cutting fluid, to processing department
Play lubrication, cooling and cleaning in position.
The above is only some embodiments of the invention, it is noted that for the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (17)
1. a kind of digital control tapping bores milling all-in-one machine, which is characterized in that the workbench including rack, being set in the rack fills
It sets, transport device and processing unit (plant);
The table device for positioning workpiece to be processed, opposite both ends respectively with the transport device and processing unit (plant)
Connection;
The transport device connect with the table device and is used for table device conveying workpieces or removes workbench dress
Set the workpiece completed the process;
The processing unit (plant) include the spindle motor being connect with the rack, with the output axis connection of the spindle motor and can be by
Spindle motor driving rotation the first main shaft, with first main shaft be arranged side by side the second main shaft and both ends respectively with institute
The transmission mechanism of the first main shaft and the connection of the second main shaft is stated, second main shaft can pass through the transmission mechanism and first master
Axis rotates synchronously, and first main shaft and the second main the tip of the axis are equipped with collet, are installed on the collet for processing work
Make the cutter of the workpiece on platform device.
2. digital control tapping according to claim 1 bores milling all-in-one machine, which is characterized in that the transmission mechanism includes covering respectively
The first driving wheel and the second driving wheel on first, second main shaft, and respectively with first, second driving wheel
The Synchronous Transmission part of connection;
The Synchronous Transmission part is the synchronous belt being set around on first, second driving wheel, and the transmission mechanism further includes using
In the tension assembly for the elasticity for adjusting the synchronous belt.
3. digital control tapping according to claim 1 bores milling all-in-one machine, which is characterized in that the processing unit (plant) further includes one end
With the planetary reducer of the output axis connection of the spindle motor, the other end of the planetary reducer and first main shaft connect
It connects.
4. digital control tapping according to claim 1 bores milling all-in-one machine, which is characterized in that the table device includes being used for
The workbench and X-axis movement mechanism of workpiece to be processed are positioned, the workbench is set on the X-axis movement mechanism and can be described
Under the driving of X-axis movement mechanism between the transport device and processing unit (plant) back and forth movement.
5. digital control tapping according to claim 4 bores milling all-in-one machine, which is characterized in that the processing unit (plant) further includes Y-axis
Movement mechanism and Z axis movement mechanism, the Y-axis movement mechanism are set up in the X-axis fitness machine perpendicular to the X-axis movement mechanism
The top of structure, the Z axis movement mechanism are set to along the vertical direction on the Y-axis movement mechanism, and the spindle motor is set to the Z
On shaft movement mechanism.
6. digital control tapping according to claim 4 bores milling all-in-one machine, which is characterized in that the table device further includes setting
In X-axis movement mechanism two sides and hold-down mechanism for compressing workpiece on the workbench.
7. digital control tapping according to claim 4 bores milling all-in-one machine, which is characterized in that the workbench include support plate and
Fixed plate with the support plate with spacing above the support plate, the row of being equipped between the fixed plate and support plate
Consider mechanism to be worth doing, the fixed plate offers the chip-removal hole for being connected to the chip removal mechanism.
8. digital control tapping according to claim 7 bores milling all-in-one machine, which is characterized in that the chip removal mechanism includes that chip removal is driven
Moving part and the V-arrangement chip removal plate that back and forth movement can be done by chip removal actuator driving.
9. digital control tapping according to claim 7 bores milling all-in-one machine, which is characterized in that the workbench further includes being set to institute
The retention bead in fixed plate and for positioning workpiece is stated, the top of the retention bead is equipped with guiding surface.
10. digital control tapping according to claim 7 bores milling all-in-one machine, which is characterized in that the workbench further includes setting up separately
In the fixed board ends at least two clamping cylinders, connect at least two clamping cylinder and can be in clamping cylinder
It is moved together to clamp the clamping piece of workpiece under driving.
11. digital control tapping according to claim 10 bores milling all-in-one machine, which is characterized in that the workbench further includes fixed
Clamping guide-rail in the fixed plate, the grip slide that can be slided along the clamping guide-rail, the clamping piece and the clamping
Sliding block connection.
12. digital control tapping according to claim 1 bores milling all-in-one machine, which is characterized in that the transport device includes setting up
Guide slide mechanism above the table device is set on the guide slide mechanism and can be slided by the guiding
Mechanism drives the manipulator that slidably reciprocates, the manipulator be used to place on the table device workpiece to be processed or from
Folder walks finished work on the table device.
13. digital control tapping described in 2 bores milling all-in-one machine according to claim 1, which is characterized in that the transport device includes two
The manipulator, two manipulator intervals are set on the guide slide mechanism, and one of manipulator is used for described
Workpiece to be processed is placed on table device, another manipulator is used for the folder from the table device and walks finished work.
14. digital control tapping according to claim 12 bores milling all-in-one machine, which is characterized in that the manipulator include with it is described
First cylinder of guide slide mechanism connection, the fixture connecting with first cylinder, the fixture are used to fold up workpiece and can
It moves up and down under the driving of first cylinder.
15. digital control tapping according to claim 14 bores milling all-in-one machine, which is characterized in that the manipulator further includes and institute
The top plate of fixture connection is stated, the top plate is used for the fixture when first cylinder drives the fixture to move downward
Workpiece pre-tightening on the table device.
16. digital control tapping according to claim 14 bores milling all-in-one machine, which is characterized in that the transport device further includes setting
In the locating part for moving downward stroke on the guide slide mechanism and for limiting first cylinder.
17. digital control tapping according to claim 12 bores milling all-in-one machine, which is characterized in that the transport device further includes setting
In the spring bearing on the guide slide mechanism and right above the table device, the manipulator is being moved to
The spring bearing is abutted when stating above table device.
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CN201811420330.0A CN109500600A (en) | 2018-11-26 | 2018-11-26 | Digital control tapping bores milling all-in-one machine |
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CN201811420330.0A CN109500600A (en) | 2018-11-26 | 2018-11-26 | Digital control tapping bores milling all-in-one machine |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109968103A (en) * | 2019-05-15 | 2019-07-05 | 博阳(长兴)智能机电制造有限公司 | Dust-proof device for drill is attacked in a kind of numerical control |
CN110000594A (en) * | 2019-05-15 | 2019-07-12 | 博阳(长兴)智能机电制造有限公司 | Drilling machine multistation feed mechanism is attacked in a kind of numerical control |
CN110293413A (en) * | 2019-07-25 | 2019-10-01 | 东莞市九鼎自动化科技有限公司 | A kind of multi-functional full-automatic CNC machining center and its application method |
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CN112621231A (en) * | 2020-12-28 | 2021-04-09 | 广东顶固集创家居股份有限公司 | Handle drilling and tapping integrated machine |
CN114905281A (en) * | 2022-04-01 | 2022-08-16 | 佛山市顺德区锐科工控设备有限公司 | Section bar deep-processing cutting all-in-one |
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2018
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109968103A (en) * | 2019-05-15 | 2019-07-05 | 博阳(长兴)智能机电制造有限公司 | Dust-proof device for drill is attacked in a kind of numerical control |
CN110000594A (en) * | 2019-05-15 | 2019-07-12 | 博阳(长兴)智能机电制造有限公司 | Drilling machine multistation feed mechanism is attacked in a kind of numerical control |
CN110293413A (en) * | 2019-07-25 | 2019-10-01 | 东莞市九鼎自动化科技有限公司 | A kind of multi-functional full-automatic CNC machining center and its application method |
CN111300064A (en) * | 2020-03-27 | 2020-06-19 | 铜陵市大明玛钢有限责任公司 | Integrated processing device for alloy steel lining plate |
CN112621231A (en) * | 2020-12-28 | 2021-04-09 | 广东顶固集创家居股份有限公司 | Handle drilling and tapping integrated machine |
CN114905281A (en) * | 2022-04-01 | 2022-08-16 | 佛山市顺德区锐科工控设备有限公司 | Section bar deep-processing cutting all-in-one |
CN114905281B (en) * | 2022-04-01 | 2023-08-15 | 佛山市顺德区锐科工控设备有限公司 | Profile deep processing and cutting integrated machine |
CN117324967A (en) * | 2023-12-01 | 2024-01-02 | 宁波肆典零科技有限公司 | Heavy-duty production line |
CN117324967B (en) * | 2023-12-01 | 2024-03-12 | 宁波肆典零科技有限公司 | Heavy-duty production line |
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