CN109500315B - Material distribution and collection device of wire cutting machine and transformer wire processing technology - Google Patents
Material distribution and collection device of wire cutting machine and transformer wire processing technology Download PDFInfo
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- CN109500315B CN109500315B CN201811592656.1A CN201811592656A CN109500315B CN 109500315 B CN109500315 B CN 109500315B CN 201811592656 A CN201811592656 A CN 201811592656A CN 109500315 B CN109500315 B CN 109500315B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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Abstract
The invention relates to a material distribution and collection device and a material distribution and collection process of a wire cutting machine, which belong to the technical field of wire cutting machines, and have the technical scheme key points that: comprises a backing plate arranged at the discharge port of a cutting machine body; the bearing plate is arranged on the mounting frame on the base plate and used for bearing the cutting wire rods; the pressure sensor is arranged on the bearing plate and used for monitoring the weight of the wire on the bearing plate; the first material collecting box and the second material collecting box are arranged on the base plate and used for collecting wires; the transferring component is arranged on the backing plate and used for transferring the wires within the preset value range into the first material receiving box according to the value monitored by the pressure sensor and transferring the wires not within the preset value range into the second material receiving box. When the material distributing and collecting device is used, wires which are cut can be classified and collected, so that the condition that the wires which do not meet the requirements flow to the subsequent process can be reduced, and the product quality can be improved.
Description
Technical Field
The invention relates to the technical field of wire cutting machines, in particular to a material distribution and collection device of a wire cutting machine and a transformer wire processing technology.
Background
In the process of wire rod processing, the wire rod is often required to be cut according to the requirements of products, and a wire rod cutting machine is generally used for cutting the wire rod into the required length so as to meet the requirements of products with higher precision or performance requirements.
At present, when a traditional wire cutting machine is used for cutting wires, a plurality of coiled wires are generally required to be conveyed to a preset position of the wire cutting machine through a conveying roller, then a cutter on the wire cutting machine can automatically cut the wires, and the wires after cutting are collected manually.
However, in the actual wire cutting process, a coiled wire is usually conveyed to be a straight wire through a conveying roller, and when the wire is cut, the wire is often not completely straight, so that the wire is easily in different lengths when being cut into sections, and when the wire in different lengths is applied to subsequent products, the performance of the products is easily affected, and the wire generally needs to be reworked or manually trimmed so as to meet the requirements of the products.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the distributing and collecting device of the wire cutting machine and the transformer wire processing technology, which can classify and collect the cut wires, so that the condition that the wires which do not meet the requirements flow to the subsequent procedures can be reduced, and the product quality can be improved.
The above object of the present invention is achieved by the following technical solutions:
a wire cutting machine's branch material collection device includes: the backing plate is arranged at the discharge port of the cutting machine body; the bearing plate is arranged on the mounting frame on the base plate and used for bearing the cutting wire rods; the pressure sensor is arranged on the bearing plate and used for monitoring the weight of the wire on the bearing plate; the first material collecting box and the second material collecting box are arranged on the base plate and used for collecting wires; the transfer component is arranged on the backing plate and used for transferring the wires within the preset value range into the first material receiving box according to the value monitored by the pressure sensor and transferring the wires not within the preset value range into the second material receiving box.
By adopting the technical scheme, the pressure sensor and the transfer assembly are arranged, when the pressure sensor monitors that the weight of the wire on the bearing plate is within a preset range, the pressure sensor can transmit a signal to the transfer assembly, and the transfer assembly can automatically transfer the wire on the bearing plate into the first material receiving box; when the numerical value that detects the wire rod is not in the predetermined range value, the transfer assembly can be automatic shift the wire rod on the loading board to the second material collecting box in, through above-mentioned scheme, alright filter with effectual wire rod to the cutting is accomplished to can reduce the wire rod that does not conform to the requirement and flow the condition of going to the subsequent handling, then can reduce follow-up staff's work load, it is troublesome to reduce unnecessary.
The invention further provides that the transfer assembly comprises: the bearing plate is fixed on the rotating rod; and the driving piece is arranged on the mounting frame and used for driving the bearing plate to rotate around the rotating rod.
Adopt above-mentioned technical scheme, the driving piece that sets up can drive the bull stick rotation, and the bull stick can drive the loading board rotatory for the loading board can rotate according to pressure sensor's numerical value, and suitable wire rod can be selected automatically to this scheme.
The invention further provides that the drive member comprises: the air cylinder is vertically arranged on the mounting frame; and the compression spring is vertically installed on the mounting frame, and the top end of the compression spring is connected with one side of the bearing plate, and a sliding groove matched with the cylinder piston rod and enabling the cylinder piston rod to slide is formed in the bottom end face of the bearing plate.
By adopting the technical scheme, the cylinder is opened, the bearing plate can be driven to rotate, the arranged forehead compression spring can freely stretch out and draw back, a certain buffering and damping effect can be achieved on the bearing plate, and the wire rods on the bearing plate can be placed more stably.
The invention further provides that the drive member comprises: a first servo motor mounted on the mounting frame; a first gear keyed to an output shaft of the first servo motor; and the annular teeth are annularly arranged on the outer side of the end part of the rotating rod and are meshed with the first gear.
Adopt above-mentioned technical scheme, the first servo motor that sets up can drive first gear rotatory when opening, and first gear is rotatory in-process, can be rotatory through the annular tooth drive bull stick with it meshing, and the rotatory predetermined angle of drive loading board that equally can be very convenient.
The wire rod receiving device is further provided with guide plates for the wire rods to slide down, wherein the guide plates are detachably arranged between the first material receiving box and the mounting rack, and the second material receiving box and the mounting rack.
By adopting the technical scheme, the guide plate can play a certain bearing and guiding role on the wires, so that the wires can stably slide into the first material receiving box and the second material receiving box along the guide plate, the impact force of the wires can be reduced, and the wires can be stacked orderly.
The wire feeding device is further provided with a first wire distributing box and a second wire distributing box which are used for collecting wires, wherein the wire feeding device is provided with a pushing and separating assembly which is used for transferring the wires smaller than the lowest value of the preset numerical range into the first wire distributing box and transferring the wires larger than the highest value of the preset numerical range into the second wire distributing box according to the numerical value monitored by the pressure sensor.
By adopting the technical scheme, the wire rods which are not in accordance with the standard can be screened again, so that the wire rods which exceed the preset maximum value and exceed the preset minimum value can be screened out, the subsequent wire rods can be fully utilized, the process of manual screening is further saved, and the working efficiency is improved.
The invention further provides that the separation assembly comprises: strip-shaped through holes which are arranged at the two sides of the second material receiving box along the extension direction of the second material receiving box and used for the wires to slide out; the pushing block is connected to the bottom wall of the second material collecting box in a sliding mode along the direction perpendicular to the extending direction of the second material collecting box, and the section of the pushing block is I-shaped; and the power part is arranged on the base plate and used for driving the push block to move horizontally, and openings for the push block to horizontally pass through are formed in the two sides of the second material receiving box.
Adopt above-mentioned technical scheme, the driving piece that sets up can be according to the numerical value that pressure sensor detected, automatic drive ejector pad horizontal migration, and the ejector pad can drive the wire rod in the second material collecting box from bar opening roll-off at the in-process that removes for the wire rod can the landing to in predetermined first minute material box or the second divides the material box, and this design can replace the manual work to further filter the wire rod.
The invention is further configured such that the power member comprises: the hydraulic cylinder is horizontally arranged on the base plate, and a piston rod of the cylinder is fixed with the push block.
By adopting the technical scheme, the hydraulic cylinder is opened, and the piston rod of the hydraulic cylinder can drive the push block to move, so that the push block can drive the wire rod in the second material receiving box to move.
The invention is further configured such that the power member comprises: a support plate mounted on the backing plate; a second servo motor mounted on the support plate; a second gear keyed to the output shaft of the second servo motor; and the rack is horizontally connected on the supporting plate in a sliding manner and meshed with the second gear, and the rack is fixed with the push block.
By adopting the technical scheme, when the second servo motor is started, the second gear can be driven to rotate, and the second gear can drive the push block to move horizontally through the rack meshed with the second gear, so that the push block can drive the wire rods in the second material receiving box to slide out from the strip-shaped through openings.
The invention further provides that the method comprises the following steps:
the method comprises the following steps: placing the coiled wire material on a preset position of a wire cutting machine, and cutting the wire material by using the wire cutting machine;
step two: screening and separating the cut wire rods by using a separated material collecting device of the wire rod cutting machine according to any one of claims 1 to 9 to screen out the wire rods with equal length and equal weight;
step three: and winding the wire screened out in the step two on a transformer bracket.
By adopting the technical scheme, the material distributing and collecting device is adopted in the step two, the wires can be screened on the basis that the wires are cut, some wires which do not meet the requirements are reduced to be transferred to subsequent procedures, the labor amount of subsequent workers can be effectively reduced, and the condition of rework is reduced.
In conclusion, the invention has the following beneficial effects:
by arranging the pressure sensor and the transfer assembly, the pressure sensor can monitor the weight of the wires on the bearing plate and transmit signals to the transfer assembly, and the transfer assembly can automatically transfer the wires on the bearing plate into the first material receiving box or the second material receiving box; and the propelling movement subassembly that sets up can be on the basis, screens the wire rod once more, can further improve the sorting effect of wire rod, reduces subsequent trouble, through above-mentioned scheme, alright with effectual wire rod to the cutting completion screen to can reduce the condition that the wire rod stream that does not conform to the requirement changes to the subsequent handling, then can reduce follow-up staff's work load and cost.
Drawings
FIG. 1 is a schematic view of the overall structure of embodiment 1 of the present invention;
FIG. 2 is a schematic view of the position of a pusher in embodiment 1 of the present invention;
FIG. 3 is a schematic view showing the position of a driving member in embodiment 2 of the present invention;
fig. 4 is a schematic view of the position of the power element in embodiment 3 of the present invention.
Reference numerals: 1. a cutter body; 10. a base plate; 11. a mounting frame; 12. a guide plate; 2. a carrier plate; 20. a pressure sensor; 3. a first material receiving box; 30. a rotating rod; 31. a cylinder; 32. a compression spring; 33. a first servo motor; 34. a first gear; 4. a second material receiving box; 41. a first dispensing box; 42. a second material distributing box; 43. a push block; 44. a strip-shaped through opening; 45. a hydraulic cylinder; 46. a support plate; 47. a second servo motor; 48. a second gear; 49. a rack.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example 1: the utility model provides a wire rod cutting machine's branch material collection device, as shown in fig. 1 and fig. 2, cutting machine body 1 has been placed at the workstation, be close to cutting machine body 1 discharge gate department at the workstation and install backing plate 10, install mounting bracket 11 on backing plate 10, install bull stick 30 on mounting bracket 11, be fixed with loading board 2 on bull stick 30, the extending direction of loading board 2 is unanimous with the direction of delivery of wire rod, after cutting machine body 1 accomplishes the cutting of wire rod, the wire rod can the landing and buffer memory on loading board 2, and simultaneously, the 2 cross-sections of loading board in this embodiment are the arc, make inside sunken in the middle of the loading board 2, conveniently collect the wire rod like this, reduce the condition of the random roll-off loading board 2.
Inlay in loading board 2 and have pressure sensor 20, pressure sensor 20 can carry out the weight detection and the weight numerical value of record wire rod of weight to the wire rod on loading board 2, and has placed first material receiving box 3 and second material receiving box 4 on backing plate 10, and first material receiving box 3 is parallel to each other with second material receiving box 4, and the extending direction is unanimous with the extending direction of loading board 2, in addition, be provided with the transfer subassembly on backing plate 10, the transfer subassembly can drive loading board 2 rotatory round bull stick 30.
When the pressure sensor 20 detects that the weight of the wires on the bearing plate 2 is within the predetermined numerical range, the transfer assembly drives the bearing plate 2 to rotate, so that the wires on the bearing plate 2 slide into the first material receiving box 3, and when the pressure sensor 20 detects that the weight of the wires on the bearing plate 2 is not within the predetermined numerical range, the transfer assembly drives the bearing plate 2 to rotate in the opposite direction, so that the wires slide into the second material receiving box 4.
In this embodiment, the transfer assembly includes: a rotating rod 30 mounted on the mounting frame 11, and a driving member mounted on the mounting frame 11 for driving the loading plate 2 to rotate around the rotating rod 30, wherein the driving member comprises: a cylinder 31 vertically installed on the mounting frame 11; and the compression spring 32 is vertically installed on the mounting frame 11, the top end of the compression spring 32 is connected with one side of the bearing plate 2, a sliding groove matched with the piston rod of the cylinder 31 is formed in the bottom end face of the bearing plate 2, and the sliding groove can enable the piston rod of the cylinder 31 to slide along the sliding groove.
When the piston rod of cylinder 31 extends, can drive loading board 2 rotatory, at this moment, compression spring 32 is compressed, and when the piston rod of cylinder 31 contracts, compression spring 32 can cooperate cylinder 31 to drive loading board 2 together and reset, and compression spring 32 can play certain buffering cushioning effect to loading board 2 for the wire rod on loading board 2 is placed more stably.
In addition, there are guide plates 12 between the first material receiving box 3 and the mounting frame 11 through screws, there are guide plates 12 between the second material receiving box 4 and the mounting frame 11 through screws, the two guide plates 12 are symmetrical to each other, the screws can facilitate the detachment and installation of the guide plates 12, when the bearing plate 2 rotates, the wires can slide to the first material receiving box 3 or the second material receiving box 4 along the guide plates 12, so that the impact force of the wires can be reduced, and the wires can be stacked orderly.
Wherein, still be provided with first branch magazine 41 and second branch magazine 42 on backing plate 10, the extending direction of first branch magazine 41 and second branch magazine 42 is unanimous with the extending direction of second material receiving box 4, and be provided with the propelling movement subassembly on backing plate 10 or second material receiving box 4, the wire rod weight numerical value that the propelling movement subassembly can monitor according to pressure sensor 20, can shift the wire rod that weight numerical value is less than predetermined numerical range minimum into first branch magazine 41, shift the wire rod that weight numerical value is greater than predetermined numerical range maximum into second branch magazine 42.
In this embodiment, the pushing assembly includes: the strip-shaped through holes 44 are formed in the two sides of the second material receiving box 4 along the extending direction of the second material receiving box 4, and the strip-shaped through holes 44 can be used for allowing the wire rods to slide out; the push block 43 is connected to the bottom wall of the second material receiving box 4 in a sliding manner along the direction perpendicular to the extending direction of the second material receiving box 4, the cross section of the push block 43 is in an I shape, meanwhile, openings for the push block 43 to horizontally pass through are formed in the two sides of the second material receiving box 4, and in addition, a power part for driving the push block 43 to horizontally move is installed on the base plate 10.
When the pressure sensor 20 detects that the weight value of the wire on the bearing plate 2 is smaller than the value of the lowest value of the predetermined value range, the power part drives the pushing block 43 to move horizontally, the pushing block 43 moves in the direction away from the guide plate 12, and the pushing block 43 can drive the wire in the second material receiving box 4 to move, so that the wire slides into the first material receiving box 41 from the strip-shaped through hole 44; on the contrary, when pressure sensor 20 detected that wire rod weight numerical value on loading board 2 is greater than the numerical value of predetermined numerical range highest value, power piece can drive ejector pad 43 horizontal migration, collects the wire rod in from strip-shaped opening 44 propelling movement to second branch magazine 42, through last this scheme, alright this process in order to further save artifical screening, improve work efficiency.
In this embodiment, the power member includes: the pneumatic cylinder 45 of horizontal installation on backing plate 10, and the piston rod of pneumatic cylinder 45 is fixed mutually with ejector pad 43, and when pressure sensor 20 on with the signal transmission who detects to pneumatic cylinder 45, the piston rod of pneumatic cylinder 45 can drive ejector pad 43 and remove for the ejector pad 43 can drive the interior wire rod of second material collecting box 4 and follow the interior roll-off of bar opening 44.
The embodiment also provides a transformer wire processing technology, which comprises the following steps:
the method comprises the following steps: placing a coiled wire material on a preset position of the cutting machine body 1, so that the wire material can be conveyed through a conveying roller, and cutting the wire material by using a cutter on the cutting machine body 1;
step two: screening and separating the cut wires by using a distribution and collection device on the cutting machine body 1, so that the wires meeting the standard slide into the first material receiving box 3, the wires with the weight lower than the lowest value in a preset value range slide into the first material distribution box 41, and the wires with the weight higher than the highest value in the preset value range slide into the second material distribution box 42, so that the wires with equal length and equal weight are screened;
step three: and winding the wire rod screened out in the step two on a transformer bracket to manufacture a final product.
Example 2: as shown in fig. 3, the difference from embodiment 1 is the difference of the driving member, in this embodiment, the driving member includes: a first servo motor 33 mounted on the mounting frame 11; a first gear 34 keyed on the output shaft of the first servomotor 33; and annular teeth provided around the outside of the end of the rotating rod 30. And the annular teeth intermesh with the first gear 34.
When the pressure sensor 20 transmits the detected weight value of the wire to the first servo motor 33, the first servo motor 33 can drive the first gear 34 to rotate, the first gear 34 can drive the rotating rod 30 to rotate through the annular teeth meshed with the first gear 34 in the rotating process, and the bearing plate 2 can be conveniently driven to rotate by a preset angle, so that the wire on the bearing plate 2 slides into the corresponding first material receiving box 3 or the corresponding second material receiving box 4.
Example 3: as shown in fig. 4, the difference from the other embodiments is the difference of the power member, and in the present embodiment, the power member includes: a support plate 46 mounted on the backing plate 10, and the cross-section of the support plate 46 is L-shaped; a second servo motor 47 mounted on the support plate 46; a second gear 48 keyed on the output shaft of the second servomotor 47; and a rack 49 horizontally connected on the supporting plate 46 in a sliding manner, wherein the rack 49 is meshed with the second gear 48, and one end of the rack 49 far away from the supporting plate 46 is fixed with the outer side of the pushing block 43.
When the wire rod landing is in the second material receiving box 4, the second servo motor 47 can automatically drive the second gear 48 to rotate according to the weight value detected by the pressure sensor 20, the second gear 48 can drive the pushing block 43 to horizontally move through the rack 49 meshed with the second gear 48, so that the pushing block 43 can push the wire rod in the second material receiving box 4 to slide out from the strip-shaped through hole 44, and the wire rod which slides out of the second material receiving box 4 can slide into the first material distributing box 41 or the second material distributing box 42 to be collected.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment as necessary without making a contribution thereto after reading the present specification, but all are protected by patent laws within the scope of the claims of the present invention.
Claims (8)
1. The utility model provides a wire rod cutting machine's branch material collection device which characterized in that includes: the backing plate (10) is arranged at the discharge port of the cutting machine body (1);
a bearing plate (2) which is arranged on a mounting rack (11) on the backing plate (10) and is used for bearing the cutting wire rod;
the pressure sensor (20) is arranged on the bearing plate (2) and used for monitoring the weight of the wires on the bearing plate (2);
a first material receiving box (3) and a second material receiving box (4) which are arranged on the base plate (10) and used for collecting wires;
a transfer assembly arranged on the base plate (10) and used for transferring the wires in the preset value range into the first material receiving box (3) and transferring the wires which are not in the preset value range into the second material receiving box (4) according to the value monitored by the pressure sensor (20);
the loading board (2) cross-section is arc and middle inside sunken, be equipped with first branch magazine (41) and second branch magazine (42) that are used for collecting the wire rod on backing plate (10), be equipped with on backing plate (10) and be used for according to pressure sensor (20) monitoring numerical value, in order to shift the wire rod that is less than predetermined numerical range minimum to first branch magazine (41), in order to shift the wire rod that is greater than predetermined numerical range maximum to the propelling movement subassembly in second branch magazine (42), the propelling movement subassembly includes: strip-shaped through holes (44) which are arranged at two sides of the second material receiving box (4) along the extending direction of the second material receiving box (4) and used for sliding out the wires; the pushing block (43) is connected to the bottom wall of the second material receiving box (4) in a sliding mode along the direction perpendicular to the extending direction of the second material receiving box (4), and the section of the pushing block (43) is in an I shape; and the power part is arranged on the base plate (10) and used for driving the push block (43) to move horizontally, and through holes for the push block (43) to horizontally pass through are formed in two sides of the second material receiving box (4).
2. The separated material collecting device of the wire cutting machine according to claim 1, wherein the transfer assembly comprises: the rotating rod (30) is inserted into the mounting rack (11), and the bearing plate (2) is fixed on the rotating rod (30); and the driving piece is arranged on the mounting frame (11) and is used for driving the bearing plate (2) to rotate around the rotating rod (30).
3. The divided material collecting device of the wire cutting machine according to claim 2, wherein the driving member includes: a cylinder (31) vertically mounted on the mounting bracket (11); and the compression spring (32) is vertically installed on the installation frame (11) and the top end of the compression spring is connected with one side of the bearing plate (2), and a sliding groove matched with the piston rod of the cylinder (31) and used for enabling the piston rod of the cylinder (31) to slide is formed in the bottom end face of the bearing plate (2).
4. The divided material collecting device of the wire cutting machine according to claim 2, wherein the driving member includes: a first servo motor (33) mounted on the mounting frame (11); a first gear (34) keyed on the output shaft of the first servomotor (33); and annular teeth which are annularly arranged on the outer side of the end part of the rotating rod (30) and are meshed with the first gear (34).
5. The separated material collecting device of the wire cutting machine according to claim 1, wherein a guide plate (12) for the wire to slide down is detachably installed between the first material receiving box (3) and the second material receiving box (4) and the mounting rack (11).
6. The separated material collecting device of a wire cutting machine according to claim 1, wherein the power member comprises: and a hydraulic cylinder (45) horizontally arranged on the base plate (10), wherein a piston rod of the hydraulic cylinder (45) is fixed with the push block (43).
7. The separated material collecting device of a wire cutting machine according to claim 1, wherein the power member comprises: a support plate (46) mounted on the pad (10); a second servo motor (47) mounted on the support plate (46); a second gear (48) keyed on the output shaft of the second servomotor (47); and a rack (49) which is horizontally connected on the supporting plate (46) in a sliding manner and meshed with the second gear (48), wherein the rack (49) is fixed with the pushing block (43).
8. The transformer wire processing technology is characterized by comprising the following steps:
the method comprises the following steps: placing the coiled wire material on a preset position of a wire cutting machine, and cutting the wire material by using the wire cutting machine;
step two: screening and separating the cut wires by using a separated material collecting device of the wire cutting machine according to any one of claims 1 to 7 to screen out wires of equal length and equal weight;
step three: and winding the wire screened out in the step two on a transformer bracket.
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CN201811592656.1A CN109500315B (en) | 2018-12-25 | 2018-12-25 | Material distribution and collection device of wire cutting machine and transformer wire processing technology |
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CN201811592656.1A CN109500315B (en) | 2018-12-25 | 2018-12-25 | Material distribution and collection device of wire cutting machine and transformer wire processing technology |
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CN109500315A CN109500315A (en) | 2019-03-22 |
CN109500315B true CN109500315B (en) | 2020-11-03 |
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Publication number | Priority date | Publication date | Assignee | Title |
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JPH0764413B2 (en) * | 1989-02-17 | 1995-07-12 | 株式会社石田衡器製作所 | Product sorting device |
CN2915291Y (en) * | 2006-07-10 | 2007-06-27 | 梁进卿 | Multiple workposition separator for charging and testing |
CN203529407U (en) * | 2013-10-31 | 2014-04-09 | 无锡格瑞斯自动化设备有限公司 | Screw sorting and feeding machine |
CN204035058U (en) * | 2014-08-01 | 2014-12-24 | 郑宇琪 | A kind of separation system |
CN105621085B (en) * | 2016-03-29 | 2019-01-15 | 苏州倍特罗智能科技有限公司 | A kind of pallet material collecting device with automatic detection function |
CN206286223U (en) * | 2016-12-13 | 2017-06-30 | 重庆光大机械厂有限公司 | Material sorting transport complete set of equipments |
CN208103206U (en) * | 2018-03-30 | 2018-11-16 | 重庆市潼南区段淳洁电子商务有限公司 | A kind of express transportation automatic sorting platform |
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