CN115351151A

CN115351151A - High-speed stamping device for metal product production process

Info

Publication number: CN115351151A
Application number: CN202211169123.9A
Authority: CN
Inventors: 苗建峰; 饶云飞
Original assignee: Hunan Xinghechuang Precision Technology Co ltd
Current assignee: Hunan Xinghechuang Precision Technology Co ltd
Priority date: 2022-09-26
Filing date: 2022-09-26
Publication date: 2022-11-18

Abstract

The invention provides a high-speed stamping device for a metal product production process, and relates to the technical field related to metal product production. This high-speed stamping device is used to metalwork production technology, including workstation, dust collection box and pneumatic cylinder, the right side center department fixedly connected with servo motor of workstation, servo motor's the first threaded rod of drive end fixedly connected with, threaded connection has the movable plate on the external diameter of first threaded rod, the top fixedly connected with installation frame of movable plate, fixedly connected with double-end motor on the bottom center department inner wall of installation frame. Through structures such as servo motor, first threaded rod, electric telescopic handle and conveyer belt both can realize the function to metal product automatic feeding and unloading, be favorable to metal product's machining efficiency, can reduce again artifical participation metal product's course of working, can reduce the probability that the staff is bruised by the machine, improved the security of metal product processing.

Description

High-speed stamping device for metal product production process

Technical Field

The invention relates to the technical field related to metal product production, in particular to a high-speed stamping device for a metal product production process.

Background

The metal product industry comprises structural metal product manufacturing, metal tool manufacturing, container and metal packaging container manufacturing, stainless steel and similar daily metal product manufacturing and the like, along with the progress of society and the development of technology, the application of metal products in various fields of industry, agriculture and people life is more and more extensive, and larger values are created for the society.

At present, in the process of processing metal products, a stamping process is required to be carried out on the metal products, general operation steps are that the metal products are manually placed in a die, potential safety hazards caused by machine damage exist in the process of manually placing and taking the metal products, working efficiency is slow, meanwhile, if the metal products are not limited in the stamping process, the metal products have the problem of offset and falling, and therefore the processing effect of the metal products is reduced, and the quality of products is affected, therefore, technical personnel in the field provide the high-speed stamping device for the metal product production process.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides a high-speed stamping device for a metal product production process, which solves the problems that potential safety hazards caused by machine damage exist in manual placement and taking of metal products, the working efficiency is slow, the metal products are deflected and fall, the processing effect of the metal products is reduced, and the quality of the products is influenced.

(II) technical scheme

In order to realize the purpose, the invention is realized by the following technical scheme: a high-speed stamping device for a metal product production process comprises a workbench, a dust collection box and a hydraulic cylinder, wherein a servo motor is fixedly connected at the right side center of the workbench, a first threaded rod is fixedly connected at the driving end of the servo motor, a movable plate is in threaded connection with the outer diameter of the first threaded rod, an installation frame is fixedly connected at the top of the movable plate, a double-end motor is fixedly connected on the inner wall of the bottom center of the installation frame, the driving ends at the two sides of the double-end motor are fixedly connected with a second threaded rod, a sliding block is in threaded connection with the outer diameter of the second threaded rod, a connecting plate is fixedly connected at the top of the sliding block, one end of the connecting plate is fixedly connected at the outer side of a fixed clamping plate respectively, a stamping die is fixedly connected at the top center of the installation frame, a plurality of guide grooves are arranged at the front side and the rear side of the top of the stamping die, a supporting frame is fixedly connected at the right side center of the supporting frame, an electric telescopic rod is fixedly connected at the output end of the electric telescopic rod, a material pushing plate is fixedly connected at the front side and rear side of the top of the dust collection box, a plurality of guide grooves are fixedly connected between the fixed frames, and four guide rods are fixedly connected at the bottom of the guide plates, and the guide rods are fixedly connected at the bottom of the guide plates, springs are arranged on the outer diameter of the lower side of each sliding rod, and a high-speed stamping head is arranged at the center of the bottom of the mounting plate.

Preferably, servo motor, double-end motor, electric telescopic handle and conveyer belt all with PLC controller electric connection, the rear side fixed connection of PLC controller is at the front side of workstation.

Preferably, the outer side of the hydraulic cylinder is fixedly connected in a top center through hole of the fixed seat, the bottom of the fixed seat is fixedly connected to the top of the supporting plate, and the bottom of the supporting plate is fixedly connected to the top of the workbench.

Preferably, the top end of the sliding rod is fixedly connected with a limiting disc, one end of the spring is fixedly connected to the top of the guide plate, the other end of the spring is fixedly connected to the bottom of the mounting plate, and the number and the positions of the guide balls correspond to those of the guide grooves.

Preferably, the front side and the rear side of the installation frame are fixedly connected with sliding plates, the bottoms of the sliding plates are connected to the inner wall of the bottom of the sliding groove in a sliding mode, the sliding grooves are arranged on the front side and the rear side of the top of the workbench respectively, and the front side and the rear side of the bottom of the installation frame are provided with moving wheels.

Preferably, the one end that double-end motor was kept away from to the second threaded rod rotates respectively to be connected on the front and back both sides inner wall of installation frame, the equal sliding connection in bottom of sliding block is on the bottom inner wall of installation frame, the one end of first threaded rod is rotated and is connected the right side at the guide frame.

Preferably, the right end of the fixed frame is fixedly connected with a discharge channel, and a collection box is arranged below one end of the discharge channel.

The working principle is as follows: firstly, a metal product to be punched is placed on the top of a punching die, a double-head motor is started, the double-head motor drives a second threaded rod to rotate, the second threaded rod drives corresponding sliding blocks to mutually approach, the sliding blocks drive a connecting plate and a fixed clamping plate to respectively approach two sides of the metal product, thereby realizing the fixed clamping of the metal product, avoiding the problems that the metal product is deviated in the processing process, the processing quality is reduced, and the metal product drops, so that the work efficiency is slow, driving the first threaded rod to rotate through a servo motor after the fixing is finished, driving structures such as a movable plate and an installation frame to move left until the metal product is positioned under a high-speed punching head, driving the installation plate to move downwards through a hydraulic cylinder, driving a guide ball under the guide plate to be clamped into a corresponding guide groove through the sliding rod by the installation plate, thereby being beneficial to ensuring the accuracy of the high-speed punching of the metal product by the punching die, continuously driving the installation plate to move downwards, driving the guide plate to slide rod to slide upwards and extrude a spring, simultaneously driving the high-speed punching head to punch the metal product, resetting of the hydraulic cylinder and enabling the fixed clamping plate to loosen the metal product by controlling the double-head to reversely rotate, thereby facilitating the metal product to drive the metal product to enter a metal guide belt and a metal product collecting box, so as to separate the metal product into a metal product collecting box and a metal belt, and a metal guiding belt, thereby facilitating the metal product collecting box, enabling the metal product to enter a metal product collecting box, and a metal belt collecting box, thereby facilitating the metal product collecting box, thereby realized the function of automatic unloading, reduced artifical participation metal product's course of working, can reduce the probability that the staff is damaged by the machine, improved the security of metal product processing, control servo motor reversal makes stamping die arrive the top right side of workstation, is convenient for place new and treats punching press metal product, places and to accomplish the back and repeat above-mentioned step and can process metal product in succession, is favorable to improving work efficiency.

(III) advantageous effects

The invention provides a high-speed stamping device for a metal product production process. The method has the following beneficial effects:

1. the servo motor drives the first threaded rod to rotate, the first threaded rod drives the movable plate, the mounting frame and other structures to move leftwards until the metal product is positioned under the high-speed stamping head and then is stamped, so that the functions of loading on the outer side and automatic conveying are realized, the guide groove is driven by the electric telescopic rod to push the metal product and the scraps generated by stamping leftwards, the metal product and the metal scraps reach the conveying belt through the guide frame and the guide hopper, the conveying belt of the conveying belt is a mesh belt, so that the metal product and the metal scraps can be separated, the metal scraps enter the dust collection box and are convenient to collect and clean subsequently, and the metal product enters the collection box through the discharge channel under the action of the conveying belt, so that the function of automatic blanking is realized.

2. According to the invention, the double-head motor drives the second threaded rods to rotate, the second threaded rods drive the corresponding sliding blocks to approach each other, the sliding blocks drive the connecting plates and the fixed clamping plates to approach two sides of the metal product respectively, so that the metal product is fixed and clamped, the problems of low processing quality caused by deviation of the metal product and low working efficiency caused by falling of the metal product in the processing process are solved, the mounting plate is driven to move downwards by the hydraulic cylinder in a matching manner, and the mounting plate drives the guide balls below the guide plates to be clamped into the corresponding guide grooves through the sliding rods, so that the accuracy of high-speed stamping of the metal product by the stamping die is favorably ensured, the precision and the accuracy of stamping in the processing process of the metal product can be improved, and the processing quality of the metal product is favorably improved.

Drawings

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a rear view of the present invention;

FIG. 3 is a right side view of the table of the present invention;

FIG. 4 is a schematic view of the hydraulic cylinder attachment of the present invention;

FIG. 5 is a schematic view of a stamping die attachment of the present invention;

FIG. 6 is a cross-sectional view of a mounting frame of the present invention;

figure 7 is a schematic view of the dust bin attachment of the present invention.

Wherein, 1, a workbench; 2. a PLC controller; 3. a support plate; 4. a fixed seat; 5. a hydraulic cylinder; 6. mounting a plate; 7. a slide bar; 8. a limiting disc; 9. a guide plate; 10. a guide ball; 11. a spring; 12. a servo motor; 13. a first threaded rod; 14. moving the plate; 15. mounting the frame; 16. a double-headed motor; 17. a second threaded rod; 18. a slider; 19. a connecting plate; 20. fixing the clamping plate; 21. a moving wheel; 22. a stamping die; 23. a guide groove; 24. a support frame; 25. an electric telescopic rod; 26. a material pushing plate; 27. a chute; 28. a sliding plate; 29. a material guiding frame; 30. a material guide hopper; 31. a fixed frame; 32. a dust collection box; 33. a conveyor belt; 34. a discharge channel; 35. a collection box; 36. and (4) high-speed stamping heads.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.

Example (b):

as shown in fig. 1-7, an embodiment of the present invention provides a high-speed stamping device for a metal product production process, comprising a workbench 1, a dust collection box 32 and a hydraulic cylinder 5, wherein a servo motor 12 is fixedly connected to the right center of the workbench 1, a first threaded rod 13 is fixedly connected to the driving end of the servo motor 12, a moving plate 14 is threadedly connected to the outer diameter of the first threaded rod 13, an installation frame 15 is fixedly connected to the top of the moving plate 14, a double-headed motor 16 is fixedly connected to the inner wall of the bottom center of the installation frame 15, second threaded rods 17 are fixedly connected to the driving ends of the double-headed motor 16, sliding blocks 18 are threadedly connected to the outer diameter of the second threaded rod 17, connecting plates 19 are fixedly connected to the top of the sliding blocks 18, one end of each connecting plate 19 is fixedly connected to the outer side of the fixed clamp plate 20, stamping dies 22 are fixedly connected to the top center of the installation frame 15, a plurality of guide grooves 23 are formed on the front and rear sides of the top of the stamping dies 22, a metal product to be stamped is placed on the top of the stamping dies 22, the double-headed motor 16 drives the second threaded rod 17 to rotate, the corresponding second threaded rods 17, the fixed plates 18 and the sliding blocks 12 are located on the left, thereby reducing the efficiency of the metal product during the machining process, the first threaded rod 14 and the first threaded rod 14, the metal product is reduced by the first threaded rod, the first threaded rod 14, the mounting plate 6 is driven to move downwards by the hydraulic cylinder 5, the mounting plate 6 drives the guide balls 10 below the guide plate 9 to be clamped into the corresponding guide grooves 23 by the sliding rod 7, so that the accuracy of stamping the metal product by the stamping die 22 is ensured, the hydraulic cylinder 5 continuously drives the mounting plate 6 to move downwards, the guide plate 9 drives the sliding rod 7 to slide upwards and extrude the springs 11, meanwhile, the hydraulic cylinder 5 drives the high-speed stamping head 36 to stamp the metal product, the right side of the stamping die 22 is fixedly connected with the supporting frame 24, the inside of the right center of the supporting frame 24 is fixedly connected with the electric telescopic rod 25, the output end of the electric telescopic rod 25 is fixedly connected with the material pushing plate 26, the front side and the rear side of the top of the dust collection box 32 are fixedly connected with the fixed frames 31, the conveying belt 33 is arranged between the fixed frames 31, the conveying belt of the conveying belt 33 is a mesh belt, and the left end of the top of the fixed frame 31 is fixedly connected with the guide hopper 30, the top of the material guide hopper 30 is fixedly connected with a material guide frame 29, the outer side of the material guide frame 29 is fixedly connected to the left side inside the workbench 1, the output end of the hydraulic cylinder 5 is fixedly connected with a mounting plate 6, four corners inside the mounting plate 6 are all slidably connected with sliding rods 7, the bottom end of the sliding rod 7 is all fixedly connected with a guide plate 9, the bottom of the guide plate 9 is all fixedly connected with a plurality of guide balls 10, the outer diameter of the lower side of the sliding rod 7 is provided with springs 11, the center of the bottom of the mounting plate 6 is provided with a high-speed stamping head 36, after stamping, the hydraulic cylinder 5 is reset, the fixed clamping plate 20 is enabled to release metal products by controlling the reverse rotation of the double-end motor 16, the guide groove 23 is driven by the electric telescopic rod 25 to push the metal products and residues generated by stamping leftwards, and the metal products and the metal residues reach the conveyor belt 33 through the material guide frame 29 and the material guide hopper 30, because the conveyer belt of conveyer belt 33 is netted belt, thereby can separate metal product and metal defective material, make metal defective material get into in the dust-collecting box 32, be convenient for subsequent collection and clearance, metal product gets into in collecting box 35 through discharge channel 34 under the effect of conveyer belt 33, thereby the function of automatic unloading has been realized, reduce artifical in participating in metal product's the course of working, can reduce the probability that the staff is bruised by the machine, the security of metal product processing has been improved, control servo motor 12 reversal makes stamping die 22 reach the top right side of workstation 1, be convenient for place new metal product of treating the punching press, place and to repeat above-mentioned step after accomplishing and can process metal product in succession, be favorable to improving work efficiency.

Servo motor 12, double-end motor 16, electric telescopic handle 25 and conveyer belt 33 all with 2 electric connection of PLC controller, the rear side fixed connection of PLC controller 2 is controlled at the front side of workstation 1 through the staff of being convenient for of PLC controller 2, is favorable to improving work efficiency.

The outside fixed connection of pneumatic cylinder 5 is in the top center through-hole of fixing base 4, and the bottom fixed connection of fixing base 4 is at the top of backup pad 3, and the bottom fixed connection of backup pad 3 is convenient for install pneumatic cylinder 5 through fixing base 4 at the top of workstation 1, is favorable to guaranteeing the normal work of pneumatic cylinder 5.

Spacing dish 8 of top fixedly connected with of slide bar 7, the one end fixed connection of spring 11 is at the top of deflector 9, the other end fixed connection of spring 11 is in the bottom of mounting panel 6, the quantity and the position of guide ball 10 are corresponding with the quantity and the position of guide way 23, can avoid slide bar 7 to drop from mounting panel 6 through the spacing dish 8 that sets up, the effect of spacing direction can be realized through the cooperation of guide ball 10 and guide way 23, the accuracy nature of punching press has been guaranteed.

The equal fixedly connected with sliding plate 28 in both sides around installation frame 15, the equal sliding connection in bottom of sliding plate 28 is on the bottom inner wall of spout 27, and spout 27 sets up both sides around the top of workstation 1 respectively, and both sides all are provided with around the bottom of installation frame 15 and remove wheel 21, through the removal wheel 21 that sets up and the cooperation of spout 27 and sliding plate 28, can guarantee the stability that installation frame 15 removed.

Second threaded rod 17 keeps away from double-end motor 16's one end and rotates respectively and connects on the front and back both sides inner wall of installation frame 15, the equal sliding connection in bottom of sliding block 18 is on the bottom inner wall of installation frame 15, be convenient for drive sliding block 18 through second threaded rod 17 and carry out the motion that is close to each other or keeps away from each other, thereby can realize fixed and unclamp the metal product, the one end of first threaded rod 13 is rotated and is connected the right side at guide frame 29, can play the effect of supporting first threaded rod 13 through guide frame 29.

The right end of the fixed frame 31 is fixedly connected with a discharge channel 34, and a collection box 35 is arranged below one end of the discharge channel 34, so that the processed metal products can be conveniently collected.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a high-speed stamping device is used to metal product production technology, includes workstation (1), dust collection box (32) and pneumatic cylinder (5), its characterized in that: the automatic dust collection device is characterized in that a servo motor (12) is fixedly connected to the center of the right side of the workbench (1), a driving end of the servo motor (12) is fixedly connected with a first threaded rod (13), a movable plate (14) is in threaded connection with the outer diameter of the first threaded rod (13), an installation frame (15) is fixedly connected to the top of the movable plate (14), a double-end motor (16) is fixedly connected to the inner wall of the center of the bottom of the installation frame (15), second threaded rods (17) are fixedly connected to the driving ends of the two sides of the double-end motor (16), sliding blocks (18) are in threaded connection with the outer diameter of the second threaded rod (17), a connecting plate (19) is fixedly connected to the top of the sliding blocks (18), one end of the connecting plate (19) is fixedly connected to the outer side of a fixed clamping plate (20), a stamping die (22) is fixedly connected to the center of the top of the installation frame (15), a plurality of guide grooves (23) are formed in the front side and the rear side of the top of the stamping die (22), a supporting frame (24) is fixedly connected to the right side of the stamping die (22), an electric telescopic rod (25) is fixedly connected to the center of the supporting frame (24), an output end of an electric telescopic rod (26) is fixedly connected to the front and rear side of the fixed die plate (32) and rear side of a dust collection box (32), be provided with conveyer belt (33) between fixed frame (31), the conveyer belt of conveyer belt (33) is netted belt, the top left end fixedly connected with guide fill (30) of fixed frame (31), the top fixedly connected with guide frame (29) of guide fill (30), guide frame (29) outside fixed connection is in the inside left side of workstation (1), the output fixedly connected with mounting panel (6) of pneumatic cylinder (5), the equal sliding connection in inside four corners of mounting panel (6) has slide bar (7), the equal fixedly connected with deflector (9) in bottom of slide bar (7), a plurality of guide balls (10) of the equal fixedly connected with in bottom of deflector (9), all be provided with spring (11) on the downside external diameter of slide bar (7), the bottom center department of mounting panel (6) is provided with high-speed punching press head (36).

2. The high-speed stamping device for metal product production process as claimed in claim 1, wherein: servo motor (12), double-end motor (16), electric telescopic handle (25) and conveyer belt (33) all with PLC controller (2) electric connection, the rear side fixed connection of PLC controller (2) is in the front side of workstation (1).

3. The high-speed stamping device for metal product production process as claimed in claim 1, wherein: the outer side of the hydraulic cylinder (5) is fixedly connected into a top center through hole of the fixed seat (4), the bottom of the fixed seat (4) is fixedly connected to the top of the supporting plate (3), and the bottom of the supporting plate (3) is fixedly connected to the top of the workbench (1).

4. The high-speed stamping device for metal product production process as claimed in claim 1, wherein: the top fixedly connected with spacing dish (8) of slide bar (7), the one end fixed connection of spring (11) is at the top of deflector (9), the other end fixed connection of spring (11) is in the bottom of mounting panel (6), the quantity and the position of guide ball (10) are corresponding with the quantity and the position of guide way (23).

5. The high-speed stamping device for metal product production process as claimed in claim 1, wherein: the front side and the rear side of the installation frame (15) are fixedly connected with sliding plates (28), the bottoms of the sliding plates (28) are connected to the inner wall of the bottom of the sliding groove (27) in a sliding mode, the sliding grooves (27) are arranged on the front side and the rear side of the top of the workbench (1) respectively, and the front side and the rear side of the bottom of the installation frame (15) are provided with moving wheels (21).

6. The high-speed stamping device for metal product production process according to claim 1, wherein: the one end that double-end motor (16) were kept away from in second threaded rod (17) rotates respectively and connects on the front and back both sides inner wall of installation frame (15), the equal sliding connection in bottom of sliding block (18) is on the bottom inner wall of installation frame (15), the right side at guide frame (29) is connected in the rotation of the one end of first threaded rod (13).

7. The high-speed stamping device for metal product production process according to claim 1, wherein: the right end of the fixed frame (31) is fixedly connected with a discharge channel (34), and a collection box (35) is arranged below one end of the discharge channel (34).