CN109494072B - Intelligent seedling hanging winding machine - Google Patents
Intelligent seedling hanging winding machine Download PDFInfo
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- CN109494072B CN109494072B CN201910027929.6A CN201910027929A CN109494072B CN 109494072 B CN109494072 B CN 109494072B CN 201910027929 A CN201910027929 A CN 201910027929A CN 109494072 B CN109494072 B CN 109494072B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
Abstract
The application provides an intelligent seedling hanging winding machine which comprises a base, a fixed table, a plurality of rotating units and a driving unit, wherein the fixed table is arranged on the base; the fixed table is positioned above the base and fixedly connected with the base through a bracket, and the plurality of rotating units are respectively positioned at the fixed table and horizontally arranged; the inside cavity setting of fixed station, the rotation unit sets up in the fixed station, and the rotation unit includes first axis of rotation, first rotation gear and first fixed bearing, first fixed bearing slides in the horizontal direction with the fixed station and is connected, first axis of rotation runs through first fixed bearing extends the outside of forming the connecting axle to the fixed station, first rotation gear is located the fixed station and coaxial fixed setting with first axis of rotation, the terminal and the seedling couple fixed connection that hangs of connecting axle.
Description
Technical Field
The application relates to the technical field of machinery, in particular to an intelligent seedling hanging winding machine.
Background
The winding machine is a machine for winding a linear object on a specific workpiece, has a very wide application range, and is used for winding wires which are mostly enameled copper wires and textile wires, and also used for winding electric heating appliances, soldering wires, cables and the like. The winding machines are various and classified according to their uses, and the general type is a winding machine suitable for mounting various frame windings, and the special type is a winding machine provided with a fixed special winding chuck and capable of winding only one type of coil. Because the functional requirements of various coil products are different, the types of winding machines are diversified, and the current common winding machines comprise full-automatic winding machines, semi-automatic winding machines, annular winding machines, servo precise winding machines, transformer winding machines, inductance coil winding machines and other types. The automatic winding machine is a new model developed in recent years, greatly improves the production efficiency, greatly reduces the dependence on manpower, enables an operator to watch a plurality of devices at the same time, and has stable production quality, but the existing automatic winding machine has complex structure and quite troublesome maintenance process.
Disclosure of Invention
The application provides an intelligent seedling hanging winding machine which is simple in structure and convenient to maintain.
An intelligent seedling hanging winding machine comprises a base, a fixed table, a plurality of rotating units and a driving unit;
the fixed table is positioned above the base and fixedly connected with the base through a bracket, and the plurality of rotating units are respectively positioned at the fixed table and horizontally arranged;
the fixed table is internally hollow, the rotating unit is arranged in the fixed table and comprises a first rotating shaft, a first rotating gear and a first fixed bearing, the first fixed bearing is connected with the fixed table in a sliding way in the horizontal direction, the first rotating shaft penetrates through the first fixed bearing and extends to the outside of the fixed table to form a connecting shaft, the first rotating gear is positioned in the fixed table and is fixedly arranged coaxially with the first rotating shaft, and the tail end of the connecting shaft is fixedly connected with the seedling hanging hook;
the driving unit comprises a motor, an annular transmission rack and a third rotation gear, an output shaft of the motor is fixedly connected with a second rotation gear in a coaxial mode, the second rotation gear and the third rotation gear are respectively located at two sides of the annular transmission rack and used for driving the annular transmission rack to rotate in a circumferential mode, an outer ring of the annular transmission rack is meshed with the first rotation gear, and an inner ring of the annular transmission rack is meshed with the second rotation gear and the third rotation gear respectively.
Further, the method comprises the steps of,
the first rotating shaft is provided with a first number of turns sensor, and the number of turns sensor is used for calculating the number of turns of the first rotating shaft and generating real-time number of turns data;
the controller is connected with the first turn number sensor;
and the input device is connected with the controller and used for inputting target turn number data, and when the real-time turn number data is the same as the target turn number data, the controller controls a reminding device to remind.
Further, the method comprises the steps of,
the fixed table is internally provided with a first ejection device, the first ejection device comprises a first air cylinder and a first telescopic arm which is positioned at the tail end of the first air cylinder and fixedly connected with the tail end of the first air cylinder, the sectional area of the first telescopic arm is smaller than that of the first rotating shaft, the first air cylinder is connected with a controller, when the real-time number of turns data is identical with the target number of turns data, the first air cylinder is controlled to work, the first telescopic arm is controlled to extend out to push the first rotating shaft, at the moment, the first rotating shaft drives a first rotating gear and a first fixed bearing to simultaneously displace, and the first rotating gear and an annular transmission rack are disengaged.
Further, the method comprises the steps of,
the first fixed bearing is provided with a sliding block, the fixed table is provided with a sliding groove, and the length of the sliding groove is larger than the gear width of the first rotating gear.
Further, the method comprises the steps of,
still include dust collection mechanism, the upper portion of fixed station is provided with the collection mouth, the sectional area of collection mouth reduces gradually, the collection mouth is connected with the intercommunication passageway, the intercommunication passageway is connected with the collection device who is used for collecting the dust, be provided with the air-blower between intercommunication passageway and the collection device, the air-blower is used for guiding the dust of collection mouth department through collection mouth, intercommunication passageway to collection device.
Further, the method comprises the steps of,
the communication channel is connected with a removal system, and the removal system comprises a dust collection device, a first ash falling hopper, an electromagnetic dust collection device, a second ash falling hopper and a vibration unit; the dust collection device comprises a dust collection device, a first dust falling hopper, a second dust falling hopper, a first electromagnetic dust collection device, a second electromagnetic dust collection device, a first dust collection device, a second dust collection device, a third dust collection device, a fourth dust collection device, a fifth dust collection device and a fourth dust collection device, wherein the dust outlet of the dust collection device is connected with the first dust falling hopper, the air outlet is connected with the second electromagnetic dust collection device through a connecting pipeline, the second electromagnetic dust collection device is arranged in parallel, and a conversion valve is arranged on the connecting pipeline;
the electromagnetic dust removing device comprises a shell, wherein a magnetism collecting medium is arranged in the shell, electromagnets are arranged at two sides of a gas channel in the shell, and the magnetism collecting medium is perpendicular to the direction of a magnetic field and the direction of gas flow; the dust outlet of the electromagnetic dust removing device is connected with a second dust falling hopper, an air inlet pressure sensor is arranged at the air inlet of the electromagnetic dust removing device, an air outlet pressure sensor is arranged at the air outlet of the electromagnetic dust removing device, the air outlet is connected with a clean flue gas pipeline, and the clean flue gas pipeline is open;
the vibration unit is arranged on the shell of the electromagnetic dust removing device.
Further, the method comprises the steps of,
the dust collection device is a filter type dust collector or an electrostatic dust collector.
Further, the method comprises the steps of,
the magnetic focusing medium is a ferromagnetic porous medium plate with low coercivity and high magnetic permeability, and the porosity is more than 90%.
Further, the method comprises the steps of,
the electric quantity monitoring device comprises a first coil number sensor, a controller, an input device, a first cylinder, a blower and a motor, and is characterized by further comprising a storage battery and an electric quantity monitoring unit for monitoring the electric quantity of the storage battery, wherein the storage battery is used for supplying power to the first coil number sensor, the controller, the input device, the first cylinder, the blower and the motor;
the electric quantity monitoring unit is composed of a Hall sensor, an integrating circuit, an integrating capacitor discharging circuit and a pulse generating circuit, wherein the Hall sensor is electrically connected with the integrating circuit, the Hall sensor is used for acquiring current of charge and discharge of a storage battery, when the storage battery is in a discharging state, the Hall sensor converts a current signal into a negative voltage signal, the integrating circuit is used for integrating the voltage signal, the pulse generating circuit generates a pulse of discharge electric quantity when the voltage signal is integrated to a set voltage, the integrating capacitor discharging circuit is used for discharging the integrating capacitor of the integrating circuit, the next integration is carried out, when the storage battery is in a charging state, the Hall sensor converts the current signal into a positive voltage signal, the inverter is used for converting the positive voltage signal into a negative voltage signal, the integrating circuit is used for integrating the voltage signal, the pulse generating circuit generates a charge electric quantity pulse when the voltage is integrated to the set voltage, the integrating capacitor of the integrating circuit is discharged, then the next integration is carried out, the counter is used for respectively counting the charge electric quantity pulse and the discharge electric quantity pulse of the storage battery, and then subtraction operation is carried out, and the state of charge monitoring of the storage battery is carried out.
Further, the method comprises the steps of,
the integrating circuit comprises a fifth resistor R5, a sixth resistor R6, a second capacitor C2, a third capacitor C3, a seventh diode Z7, an eighth diode Z8, a first operational amplifier U1, a second operational amplifier U2 and an inverter U3, wherein one end of the fifth resistor R5 and the input end of the inverter U3 are connected with the output end of the Hall current sensor, the other end of the fifth resistor R5 is connected with the inverting end of the first operational amplifier U1, the anode of the seventh diode Z7 is connected with the inverting end of the first operational amplifier U1 after the second capacitor C2 and the seventh diode Z7 are connected in parallel, the cathode of the seventh diode Z7 is connected with the output end of the first operational amplifier U1, the inverter U3 is connected with the sixth resistor R6 in series and then is connected with the inverting end of the second operational amplifier U2, the anode of the eighth diode Z8 is connected with the inverting end of the second operational amplifier U2 after the second capacitor C2 and the eighth diode Z8 are connected in parallel, and the cathode of the eighth diode Z8 is connected with the output end of the second operational amplifier U2;
the integrating capacitor discharging circuit comprises a first analog switch K1 and a second analog switch K2, wherein the first analog switch K1 is connected with the second capacitor C2 in parallel, the control end of the first analog switch K1 is connected with the reverse current output pulse end, the second analog switch K2 is connected with the third capacitor C3 in parallel, and the control end of the second analog switch K2 is connected with the forward current output pulse end;
the pulse generating circuit comprises a seventh resistor R7 and an eighth resistor R8, wherein the first resistor R4 and the second voltage comparator U5 are connected between the output end of a first operational amplifier U1 in the integrating circuit and the positive phase end of the first voltage comparator U4, the reverse phase end of the first voltage comparator U4 is connected with a set reference voltage, the output end of the first voltage comparator U4 is connected with a reverse current output pulse end, the eighth resistor R8 is connected between the output end of a second operational amplifier U2 in the integrating circuit and the positive phase end of the second voltage comparator U5, the reverse phase end of the second voltage comparator U5 is connected with a set reference voltage, and the output end of the second voltage comparator U5 is connected with a forward current output pulse end.
Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application. The objectives and other advantages of the application will be realized and attained by the structure particularly pointed out in the written description and claims thereof as well as the appended drawings.
The technical scheme of the application is further described in detail through the drawings and the embodiments.
Drawings
The accompanying drawings are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate the application and together with the embodiments of the application, serve to explain the application. In the drawings:
FIG. 1 is a schematic diagram of the whole structure of an intelligent seedling hanging winding machine;
FIG. 2 is a schematic diagram of a transmission structure of a rotary unit;
FIG. 3 is a schematic diagram of a transmission structure of a driving unit;
FIG. 4 is a schematic diagram of the drive structure of the motor;
FIG. 5 is a schematic view of a first ejector;
FIG. 6 is a schematic diagram of a removal system;
FIG. 7 is a schematic diagram of a tangential system;
fig. 8 is a schematic structural diagram of the power monitoring unit.
1. A base; 2. a fixed table; 3. a bracket; 31. a first telescopic cylinder; 32. the second telescopic cylinder; 33. cutting lines; 41. a connecting shaft; 42. a first rotation shaft; 43. a first rotating gear; 44. a first fixed bearing; 45. a chute; 51. a motor; 52. an annular transmission rack; 53. a second rotating gear; 54. a third rotary gear; 6. seedling hanging hooks; 7. a first ejection device; 71. a first cylinder; 72. a first telescopic arm; 81. a collection port; 82. a blower; 83. a communication passage; 91. a dust collection device; 92. a first ash hopper; 93. an electromagnetic dust removing device; 94. a second ash hopper; 95. a vibration unit; 96. a connecting pipe; 97. and switching the valve.
Detailed Description
The preferred embodiments of the present application will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present application only, and are not intended to limit the present application.
The embodiment of the application provides an intelligent seedling hanging winding machine, which is shown in a structural schematic diagram in fig. 1, and comprises a base 1, a fixed table 2, a plurality of rotating units and a driving unit;
the fixed table 2 is positioned above the base 1 and fixedly connected with the base 1 through the bracket 3, and the plurality of rotating units are respectively positioned at the fixed table 2 and horizontally arranged;
the fixing table 2 is hollow, the rotation unit is arranged in the fixing table 2, as shown in fig. 2, the rotation unit comprises a first rotation shaft 42, a first rotation gear 43 and a first fixed bearing 44, the first fixed bearing 44 is slidably connected with the fixing table 2 in the horizontal direction, the first rotation shaft 42 penetrates through the first fixed bearing 44 to extend to the outside of the fixing table 2 to form a connecting shaft 41, the first rotation gear 43 is positioned in the fixing table 2 and is fixedly arranged coaxially with the first rotation shaft 42, and the tail end of the connecting shaft 41 is fixedly connected with the seedling hanging hook 6;
the driving unit comprises a motor 51, an annular transmission rack 52 and a third rotation gear 54, as shown in fig. 3 and 4, an output shaft of the motor 51 is fixedly connected with a second rotation gear 53 in a coaxial manner, the second rotation gear 53 and the third rotation gear 54 are respectively positioned at two sides of the annular transmission rack 52 and are used for driving the annular transmission rack 52 to perform circumferential rotation, an outer ring of the annular transmission rack 52 is meshed with the first rotation gear 43, and an inner ring of the annular transmission rack 52 is respectively meshed with the second rotation gear 53 and the third rotation gear 54. The annular driving rack 52 is made of one or more of rubber, metal or plastic.
The technical scheme has the effects and principles that:
before use, the coil to be wound is placed on the base 1, one end of the coil is fixed with the seedling hanging hook 6, then the intelligent seedling hanging winding machine is controlled to start to work, the motor 51 drives the second rotating gear 53 to rotate, at the moment, the third rotating gear 54 and the annular transmission rack 52 are respectively driven, the annular transmission rack 52 rotates, and at the moment, the first rotating gear 43 is driven because the first rotating gear 43 is meshed with the annular transmission rack 52, the first rotating shaft 42 rotates and drives the connecting shaft 41 and the seedling hanging hook 6 to rotate, and the seedling hanging hook 6 starts to wind. The mechanism is provided with a plurality of rotating units, the seedling hanging hooks 6 can be controlled to rotate respectively and simultaneously, and the technical scheme drives the rotating units through one motor 51, so that the intelligent seedling hanging winding machine is simple in structure and easy to maintain and disassemble.
In one embodiment, the first rotating shaft 42 is provided with a first number of turns sensor for calculating the number of turns of the first rotating shaft 42 and generating real-time number of turns data; the controller is connected with the first turn number sensor; and the input device is connected with the controller and used for inputting target turn number data, and when the real-time turn number data is the same as the target turn number data, the controller controls a reminding device to remind.
The technical scheme has the effects and principles that:
the number of turns of the first rotating shaft 42 can be monitored through the first turn sensor, target turn data can be input through an input device, wherein the input device can be input equipment such as a touch screen, a keyboard and a mouse, the target turns can be 50 turns, 60 turns and 100 turns and the like, and when the real-time turn data are identical with the target turn data, namely, the first turn sensor can monitor that the rotation of the first rotating shaft 42 reaches corresponding 50 turns, 60 turns and 100 turns and the like, the controller controls a reminding device to carry out reminding, wherein the reminding device can be a loudspeaker, an indicator lamp or the like.
In one embodiment, a first ejector 7 is disposed in the fixed table 2, as shown in fig. 5, the first ejector 7 includes a first cylinder 71 and a first telescopic arm 72 located at the end of the first cylinder 71 and fixedly connected to the end of the first cylinder 71, the cross-sectional area of the first telescopic arm 72 is smaller than that of the first rotating shaft 42, the first cylinder 71 is connected to the controller, when the real-time number of turns data is the same as the target number of turns data, the first cylinder 71 controls the first telescopic arm 72 to extend to push the first rotating shaft 42, and at this time, the first rotating shaft 42 drives the first rotating gear 43 and the first fixed bearing 44 to simultaneously displace, and the first rotating gear 43 and the annular driving rack 52 are disengaged.
The technical scheme has the effects and principles that:
in actual working conditions, the number of windings needed by each seedling hanging hook 6 may be different, and the conventional mode that one motor drives a plurality of rotation units cannot achieve the purpose that the rotation units rotate in different numbers. In the present application, the first ejector 7 is provided, that is, when the real-time number of turns data is the same as the target number of turns data, the first rotating shaft 42 drives the first rotating gear 43 and the first fixed bearing 44 to simultaneously displace, the first rotating gear 43 and the annular transmission rack 52 are disengaged, at this time, the first rotating gear 43 is not driven by the annular transmission rack 52, and the rotating shafts of the other rotating units continue to operate. In the above manner, the purpose of different numbers of turns of each rotation unit is achieved, and when there is the number of turns of the first rotation shaft 42 of one rotation unit as the target number of turns data, the rotation unit is controlled to stop rotating.
In one embodiment, the first fixed bearing 44 is provided with a slider, and the fixed table 2 is provided with a chute 45, and the length of the chute 45 is greater than the gear width of the first rotating gear 43. The sliding block and the sliding groove 45 play a limiting role, so that the first fixed bearing 44 can be fixed with the fixed table 2, and the first fixed bearing 44 can be relatively displaced with the fixed table 2.
In one embodiment, the dust collecting device further comprises a dust collecting mechanism, a collecting port 81 is arranged at the upper part of the fixed table 2, the cross section area of the collecting port 81 is gradually reduced, the collecting port 81 is connected with a communication channel 83, the communication channel 83 is connected with a collecting device for collecting dust, a blower 82 is arranged between the communication channel 83 and the collecting device, and the blower 82 is used for guiding the dust at the collecting port 81 to pass through the collecting port 81 and the communication channel 83 to the collecting device.
The technical scheme has the effects and principles that:
dust that produces in work engineering can be collected through setting up dust collection mechanism to intelligent seedling coiling machine, avoids the dust to be inhaled by the staff and cause the influence to its health, is located the collection mouth 81 department through air-blower 82 and produces the negative pressure, and the dust loops through collection mouth 81, intercommunication passageway 83 to collection device, has avoided the dust to appear by the absorptive condition of people.
In one embodiment, the communication channel 83 is connected to a removal system, and the removal system includes a dust suction device 91, a first ash falling hopper 92, an electromagnetic dust removal device 93, a second ash falling hopper 94 and a vibration unit 95; wherein, the dust outlet of the dust collection device 91 is connected with the first dust hopper 92, the air outlet is connected with two electromagnetic dust collection devices 93 through a connecting pipeline 96, the two electromagnetic dust collection devices 93 are arranged in parallel, and a conversion valve 97 is arranged on the connecting pipeline 96;
the electromagnetic dust removing device 93 comprises a shell, wherein a magnetism collecting medium is arranged in the shell, electromagnets are arranged at two sides of a gas channel in the shell, and the magnetism collecting medium is perpendicular to the magnetic field direction and the gas flow direction; the dust outlet of the electromagnetic dust removing device 93 is connected with a second dust hopper 94, an air inlet pressure sensor is arranged at the air inlet of the electromagnetic dust removing device, an air outlet pressure sensor is arranged at the air outlet of the electromagnetic dust removing device, the air outlet is connected with a clean flue gas pipeline, and the clean flue gas pipeline is open; the vibration unit 95 is installed on the casing of the electromagnetic dust removing device 93. The dust suction device 91 is a filter type dust collector or an electrostatic dust collector. The magnetic focusing medium is a ferromagnetic porous medium plate with low coercivity and high magnetic permeability, and the porosity is more than 90%.
The technical scheme has the effects and principles that:
the working principle of the device for removing inhalable particles and fine particles in flue gas is that firstly, particles with larger particle sizes in the flue gas are removed by using a conventional general dust remover, then, the inhalable particles and the fine particles are magnetized by applying a magnetic field by using an electromagnet in an electromagnetic dust remover 93, the magnetized particles are continuously approaching to a magnetism collecting medium under the action of the magnetic field, and the particles with larger particle sizes are continuously aggregated in the approaching process and finally captured by the magnetism collecting medium. In order to improve the dust-removing efficiency, two electromagnetic dust-removing devices 93 are included, which are connected by a pipeline and controlled by a valve, and can be switched to work alternately, when one electromagnetic dust-removing device 93 processes dust-containing flue gas, the other electromagnetic dust-removing device 93 reaches a saturated trapping state, and then demagnetizing and vibrating are carried out.
In one embodiment, as shown in fig. 7, the intelligent seedling hanging and winding machine is provided with a wire cutting system, the wire cutting system is arranged on the upper portion of the fixed table 2, the wire cutting system comprises a first telescopic cylinder and a second telescopic cylinder which are arranged on two sides of the fixed table, a cutting wire is fixedly arranged between the first telescopic cylinder and the second telescopic cylinder, and the first telescopic cylinder and the second telescopic cylinder respectively drive the cutting wire to horizontally move so as to cut off the wire wound on the seedling hanging hook 6.
In one embodiment, as shown in fig. 8, the electric power monitoring device comprises a storage battery and an electric power monitoring unit for monitoring the electric power of the storage battery, wherein the storage battery is used for supplying power to the first turn number sensor, the controller, the input device, the first cylinder 71, the air blower 82 and the electric motor 51;
the electric quantity monitoring unit is composed of a Hall sensor, an integrating circuit, an integrating capacitor discharging circuit and a pulse generating circuit, wherein the Hall sensor is electrically connected with the integrating circuit, the Hall sensor is used for acquiring current of charge and discharge of a storage battery, when the storage battery is in a discharging state, the Hall sensor converts a current signal into a negative voltage signal, the integrating circuit is used for integrating the voltage signal, the pulse generating circuit generates a pulse of discharge electric quantity when the voltage signal is integrated to a set voltage, the integrating capacitor discharging circuit is used for discharging the integrating capacitor of the integrating circuit, the next integration is carried out, when the storage battery is in a charging state, the Hall sensor converts the current signal into a positive voltage signal, the inverter is used for converting the positive voltage signal into a negative voltage signal, the integrating circuit is used for integrating the voltage signal, the pulse generating circuit generates a charge electric quantity pulse when the voltage is integrated to the set voltage, the integrating capacitor of the integrating circuit is discharged, then the next integration is carried out, the counter is used for respectively counting the charge electric quantity pulse and the discharge electric quantity pulse of the storage battery, and then subtraction operation is carried out, and the state of charge monitoring of the storage battery is carried out.
In one embodiment, the integrating circuit includes a fifth resistor R5, a sixth resistor R6, a second capacitor C2, a third capacitor C3, a seventh diode Z7, an eighth diode Z8, a first operational amplifier U1, a second operational amplifier U2, and an inverter U3, wherein one end of the fifth resistor R5 and an input end of the inverter U3 are connected to an output end of the hall current sensor, another end of the fifth resistor R5 is connected to an inverting end of the first operational amplifier U1, an anode of the seventh diode Z7 is connected to an inverting end of the first operational amplifier U1 after the second capacitor C2 and the seventh diode Z7 are connected in parallel, a cathode of the seventh diode Z7 is connected to an output end of the first operational amplifier U1, the inverter U3 is connected to an inverting end of the second operational amplifier U2 after the inverter U3 and the sixth resistor R6 are connected in series, an anode of the eighth diode Z8 is connected to an inverting end of the second operational amplifier U2 after the second capacitor C2 and the eighth diode Z8 are connected in parallel, and a cathode of the eighth diode Z8 is connected to an output end of the second operational amplifier U2;
the integrating capacitor discharging circuit comprises a first analog switch K1 and a second analog switch K2, wherein the first analog switch K1 is connected with the second capacitor C2 in parallel, the control end of the first analog switch K1 is connected with the reverse current output pulse end, the second analog switch K2 is connected with the third capacitor C3 in parallel, and the control end of the second analog switch K2 is connected with the forward current output pulse end;
the pulse generating circuit comprises a seventh resistor R7 and an eighth resistor R8, wherein the first resistor R4 and the second voltage comparator U5 are connected between the output end of a first operational amplifier U1 in the integrating circuit and the positive phase end of the first voltage comparator U4, the reverse phase end of the first voltage comparator U4 is connected with a set reference voltage, the output end of the first voltage comparator U4 is connected with a reverse current output pulse end, the eighth resistor R8 is connected between the output end of a second operational amplifier U2 in the integrating circuit and the positive phase end of the second voltage comparator U5, the reverse phase end of the second voltage comparator U5 is connected with a set reference voltage, and the output end of the second voltage comparator U5 is connected with a forward current output pulse end.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present application without departing from the spirit or scope of the application. Thus, it is intended that the present application also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (7)
1. An intelligent seedling hanging winding machine is characterized by comprising a base (1), a fixed table (2), a plurality of rotating units and a driving unit;
the fixed table (2) is positioned above the base (1) and fixedly connected with the base (1) through the bracket (3), and the plurality of rotating units are respectively positioned at the fixed table (2) and horizontally arranged;
the fixed table (2) is internally hollow, the rotating unit is arranged in the fixed table (2) and comprises a first rotating shaft (42), a first rotating gear (43) and a first fixed bearing (44), the first fixed bearing (44) is connected with the fixed table (2) in a sliding manner in the horizontal direction, the first rotating shaft (42) penetrates through the first fixed bearing (44) to extend to the outside of the fixed table (2) to form a connecting shaft (41), the first rotating gear (43) is positioned in the fixed table (2) and is fixedly arranged coaxially with the first rotating shaft (42), and the tail end of the connecting shaft (41) is fixedly connected with a seedling hanging hook (6);
the driving unit comprises a motor (51), an annular transmission rack (52) and a third rotation gear (54), an output shaft of the motor (51) is fixedly connected with a second rotation gear (53) in a coaxial mode, the second rotation gear (53) and the third rotation gear (54) are respectively located at two sides of the annular transmission rack (52) and used for driving the annular transmission rack (52) to rotate circumferentially, an outer ring of the annular transmission rack (52) is meshed with the first rotation gear (43), and an inner ring of the annular transmission rack (52) is meshed with the second rotation gear (53) and the third rotation gear (54) respectively;
the first rotating shaft (42) is provided with a first turn number sensor, and the turn number sensor is used for calculating the rotating turn number of the first rotating shaft (42) and generating real-time turn number data;
the controller is connected with the first turn number sensor;
the input device is connected with the controller and used for inputting target turn number data, and when the real-time turn number data is the same as the target turn number data, the controller controls a reminding device to remind;
the automatic feeding and discharging device is characterized in that a first ejection device (7) is arranged in the fixed table (2), the first ejection device (7) comprises a first air cylinder (71) and a first telescopic arm (72) which is positioned at the tail end of the first air cylinder (71) and fixedly connected with the tail end of the first air cylinder (71), the sectional area of the first telescopic arm (72) is smaller than that of the first rotating shaft (42), the first air cylinder (71) is connected with a controller, when the real-time circle number data are identical with the target circle number data, the first air cylinder (71) is controlled to work, the first air cylinder (71) is controlled to extend out to push the first rotating shaft (42), at the moment, the first rotating shaft (42) drives the first rotating gear (43) and the first fixed bearing (44) to simultaneously displace, and the first rotating gear (43) is disengaged from the annular transmission rack (52);
the first fixed bearing (44) is provided with a sliding block, the fixed table (2) is provided with a sliding groove (45), and the length of the sliding groove (45) is larger than the gear width of the first rotating gear (43);
the dust collection device is also included.
2. The intelligent seedling hanging and winding machine according to claim 1, wherein,
the dust collecting device is characterized in that a collecting port (81) is arranged on the upper portion of the fixed table (2), the cross section area of the collecting port (81) is gradually reduced, the collecting port (81) is connected with a communication channel (83), the communication channel (83) is connected with a collecting device for collecting dust, a blower (82) is arranged between the communication channel (83) and the collecting device, and the blower (82) is used for guiding the dust at the collecting port (81) to the collecting device through the collecting port (81) and the communication channel (83).
3. The intelligent seedling hanging and winding machine according to claim 2, wherein,
the communication channel (83) is connected with a removal system, and the removal system comprises a dust collection device (91), a first ash falling hopper (92), an electromagnetic dust collection device (93), a second ash falling hopper (94) and a vibration unit (95); the dust collection device is characterized in that a dust outlet of the dust collection device (91) is connected with a first dust hopper (92), a gas outlet is connected with two electromagnetic dust collection devices (93) through a connecting pipeline (96), the two electromagnetic dust collection devices (93) are arranged in parallel, and a conversion valve (97) is arranged on the connecting pipeline (96);
the electromagnetic dust removing device (93) comprises a shell, wherein a magnetism collecting medium is arranged in the shell, electromagnets are arranged at two sides of a gas channel in the shell, and the magnetism collecting medium is perpendicular to the direction of a magnetic field and the direction of gas flow
Orientation; the dust outlet of the electromagnetic dust removing device (93) is connected with a second dust hopper (94), an air inlet pressure sensor is arranged at the air inlet of the electromagnetic dust removing device, an air outlet pressure sensor is arranged at the air outlet of the electromagnetic dust removing device, the air outlet is connected with a clean flue gas pipeline, and the clean flue gas pipeline is open;
the vibration unit (95) is arranged on the shell of the electromagnetic dust removing device (93).
4. The intelligent seedling hanging and winding machine according to claim 3, wherein,
the dust collection device (91) is a filter type dust collector or an electrostatic dust collector.
5. The intelligent seedling hanging and winding machine according to claim 3, wherein,
the magnetic focusing medium is a ferromagnetic porous medium plate with low coercivity and high magnetic permeability, and the porosity is more than 90%.
6. The intelligent seedling winding machine according to any one of claims 1 to 5, wherein,
the electric power monitoring device further comprises a storage battery and an electric power monitoring unit for monitoring the electric power of the storage battery, wherein the storage battery is used for supplying power to the first turn number sensor, the controller, the input device, the first cylinder (71), the air blower (82) and the motor (51);
the electric quantity monitoring unit is composed of a Hall sensor, an integrating circuit, an integrating capacitor discharging circuit and a pulse generating circuit, wherein the Hall sensor is electrically connected with the integrating circuit, the Hall sensor is used for acquiring current of charge and discharge of a storage battery, when the storage battery is in a discharging state, the Hall sensor converts a current signal into a negative voltage signal, the integrating circuit is used for integrating the voltage signal, the pulse generating circuit generates a pulse of discharge electric quantity when the voltage signal is integrated to a set voltage, the integrating capacitor discharging circuit is used for discharging the integrating capacitor of the integrating circuit, the next integration is carried out, when the storage battery is in a charging state, the Hall sensor converts the current signal into a positive voltage signal, the inverter is used for converting the positive voltage signal into a negative voltage signal, the integrating circuit is used for integrating the voltage signal, the pulse generating circuit generates a charge electric quantity pulse when the voltage is integrated to the set voltage, the integrating capacitor of the integrating circuit is discharged, then the next integration is carried out, the counter is used for respectively counting the charge electric quantity pulse and the discharge electric quantity pulse of the storage battery, and then subtraction operation is carried out, and the state of charge monitoring of the storage battery is carried out.
7. The intelligent seedling-hanging winding machine according to claim 6, wherein,
the integrating circuit comprises a fifth resistor R5, a sixth resistor R6, a second capacitor C2, a third capacitor C3, a seventh diode Z7, an eighth diode Z8, a first operational amplifier U1, a second operational amplifier U2 and an inverter U3, wherein one end of the fifth resistor R5 and the input end of the inverter U3 are connected with the output end of the Hall current sensor, the other end of the fifth resistor R5 is connected with the inverting end of the first operational amplifier U1, the anode of the seventh diode Z7 is connected with the inverting end of the first operational amplifier U1 after the second capacitor C2 and the seventh diode Z7 are connected in parallel, the cathode of the seventh diode Z7 is connected with the output end of the first operational amplifier U1, the inverter U3 is connected with the sixth resistor R6 in series and then is connected with the inverting end of the second operational amplifier U2, the anode of the eighth diode Z8 is connected with the inverting end of the second operational amplifier U2 after the second capacitor C2 and the eighth diode Z8 are connected in parallel, and the cathode of the eighth diode Z8 is connected with the output end of the second operational amplifier U2;
the integrating capacitor discharging circuit comprises a first analog switch K1 and a second analog switch K2, wherein the first analog switch K1 is connected with the second capacitor C2 in parallel, the control end of the first analog switch K1 is connected with the reverse current output pulse end, the second analog switch K2 is connected with the third capacitor C3 in parallel, and the control end of the second analog switch K2 is connected with the forward current output pulse end;
the pulse generating circuit comprises a seventh resistor R7 and an eighth resistor R8, wherein the first resistor R4 and the second voltage comparator U5 are connected between the output end of a first operational amplifier U1 in the integrating circuit and the positive phase end of the first voltage comparator U4, the reverse phase end of the first voltage comparator U4 is connected with a set reference voltage, the output end of the first voltage comparator U4 is connected with a reverse current output pulse end, the eighth resistor R8 is connected between the output end of a second operational amplifier U2 in the integrating circuit and the positive phase end of the second voltage comparator U5, the reverse phase end of the second voltage comparator U5 is connected with a set reference voltage, and the output end of the second voltage comparator U5 is connected with a forward current output pulse end.
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| CN109494072A (en) | 2019-03-19 |
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