CN109494016A - Threading type electromagnetism line balance coalignment - Google Patents

Threading type electromagnetism line balance coalignment Download PDF

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Publication number
CN109494016A
CN109494016A CN201811646780.1A CN201811646780A CN109494016A CN 109494016 A CN109494016 A CN 109494016A CN 201811646780 A CN201811646780 A CN 201811646780A CN 109494016 A CN109494016 A CN 109494016A
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China
Prior art keywords
wheel
electromagnetic wire
rubber
motor
line balance
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Granted
Application number
CN201811646780.1A
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Chinese (zh)
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CN109494016B (en
Inventor
张朝峰
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Jinchang Jinbang Water Pump Co Ltd
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Jinchang Jinbang Water Pump Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/0036Details

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Transmission Devices (AREA)
  • Wire Processing (AREA)

Abstract

The present invention relates to a kind of threading type electromagnetism line balance coalignments, it include: rack, electromagnetic wire transmission aligning mechanism, transmission mechanism and control device, the electromagnetic wire transmission aligning mechanism is set on the horizontal table of rack, including two groups with U-type groove to wheel, and be arranged in two groups to three penetration pipes and positioning pulley group among wheel;The transmission mechanism is set to the end of incoming cables of electromagnetic wire transmission aligning mechanism, including the rubber by Synchronous Transmission band connection to wheel and motor, drives rubber to rotate synchronously wheel by the operating of motor;The lower section of rack level workbench is arranged in the control device, by being electrically connected with transmission mechanism, controls machine run.The present apparatus also carries out centainly orthopedic to nonstandard electric wire while guaranteeing that electromagnetism line balance takes out line, so that the electromagnetic wire after alignment can satisfy the demand of production division, and then improves production efficiency.

Description

Threading type electromagnetism line balance coalignment
Technical field
The present invention relates to a kind of balance collimating systems, and in particular to a kind of threading type electromagnetism line balance coalignment.
Background technique
Wire rod for production and processing is generally provided by special manufacturer, but the wire rod that manufacturer provides often is not met Production and processing demand needs to obtain the wire rod for being suitble to processing by the pumping line of wire pulling machine, occurs on the market at present various types of Wire pulling machine, although can be realized fast automatic coiling, certain orthopaedic function useless, using effect is unsatisfactory, serious shadow It rings use demand and reduces production efficiency.
Summary of the invention
Aiming at the shortcomings in the prior art, the object of the present invention is to provide a kind of threading type electromagnetism line balance coalignment, By carrying out centainly orthopedic to nonstandard electric wire, to meet the needs of production division.
The purpose of the present invention is adopt the following technical solutions realization:
A kind of threading type electromagnetism line balance coalignment, comprising: rack 1, electromagnetic wire transmission aligning mechanism, transmission mechanism with And control device 2;The electromagnetic wire transmission aligning mechanism is set on the horizontal table of rack 1, including is fixed on head and the tail two End and is arranged in two groups to penetration pipe 15, penetration pipe 26 and the penetration pipe among wheel to wheel 24 to wheel 13 with U-type groove 38, three penetration pipes are arranged successively along electromagnetic wire transmission direction, and positioning is wherein also equipped between penetration pipe 26 and penetration pipe 38 Pulley blocks 7;The transmission mechanism is set to the end of incoming cables of electromagnetic wire transmission aligning mechanism, including motor 9 and setting in penetration pipe 15, the rubber between penetration pipe 26 connects wheel, the motor 9 by the synchronous belt 16 and rubber of belt tensioner pulley to wheel, Rubber is driven to rotate synchronously wheel by the operating of motor 9;The lower section of 1 horizontal table of rack is arranged in the control device 2, By being electrically connected with transmission mechanism, machine run is controlled.
Further, the rubber includes rubber wheel 110, rubber wheel 211 to wheel, and wherein rubber wheel 211 passes through fixed branch Frame 15 and 1 elastic connection of rack, rubber wheel 110 are fixed in the rack of 211 lower section of rubber wheel, and synchronous by belt tensioner pulley passes Dynamic band is connect with motor 9, drives rubber wheel 110 to run simultaneously by the rotation of motor 9.
Further, the rubber is the identical power rubber tire with groove of size to wheel.
Further, the fixed bracket 15 can be rotated by the fixed link that is fixed in rack 1 vertically and around fixing axle Coupled arm is constituted, and the coupled arm with fixed link and rack elastic connection, turns it around fixing axle by adjusting coupled arm respectively It is dynamic.
Further, the positioning pulley group 7 be three identical fixed pulleys with groove, along electromagnetic wire direction of transfer according to It is secondary to be staggered, for correcting electromagnetic wire.
Further, the electromagnetic wire transmission aligning mechanism further includes positioned at penetration pipe 38 and to the sensor between wheel 24 12, for detecting electromagnetic wire by signal, and it will test signal and pass to control device 2.
Further, described device further includes the electric cylinders 13 with 211 elastic connection of rubber wheel, for controlling rubber wheel 110 It contacts and disconnects with rubber wheel 211.
Further, the control device 2 includes DC control supply, frequency converter, PLC controller and A.C. contactor;
The DC control supply is used for as the modules power supply inside electric control gear;
The frequency converter is used to control the operating of motor;
The PLC controller is connected with frequency converter and A.C. contactor respectively, for controlling frequency converter and ac contactor Device movement;
The A.C. contactor is used for circuit protection.
Further, the electromagnetic wire transmission aligning mechanism further includes the tubulose pulley 14 being fixed on to 24 rear ends of wheel, is used In changing electromagnetic wire transmission direction, it is wound so that electromagnetic wire enters reel.
A kind of implementation method of threading type electromagnetism line balance coalignment characterized by comprising
Electromagnetic wire is fixed on to taking turns at 13, control signal is given;
It issues instruction control motor 9 by control device 2 to rotate forward, while electric cylinders 13 act, and make rubber wheel 211 and rubber wheel 110 fitting operations;
Motor 9 drives rubber wheel 110 to rotate synchronously, and driving electromagnetic wire passes through aligning mechanism and is straightened and transmitted;
After electromagnetic wire completes alignment transmission, the signal of induction is passed to control device 2 by sensor 12, by control device 2 control motors 9 are out of service, while controlling the reset of electric cylinders 13, separate rubber wheel 110 and rubber wheel 211.
Technical solution provided by the present application can include the following benefits:
A kind of threading type electromagnetism line balance coalignment provided by the invention, while guaranteeing that electromagnetism line balance takes out line, Centainly orthopedic also is carried out to nonstandard electric wire, so that the electromagnetic wire after alignment can satisfy the demand of production division, And then improve production efficiency.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with It obtains other drawings based on these drawings.
Fig. 1 is the structural schematic diagram of threading type electromagnetism line balance coalignment;
Fig. 2 is threading type electromagnetism line balance coalignment top view;
Detailed description of the invention:
1- rack;2- control device;3- is to wheel 1;4- is to wheel 2;5- penetration pipe 1;6- penetration pipe 2;7- positioning pulley group;8- Penetration pipe 3;9- motor;10- rubber wheel 1;11- rubber wheel 2;12- sensor;13- electric cylinders;14- tubulose pulley;The fixed branch of 15- Frame;The synchronous belt of 16- belt tensioner pulley;
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, technical solution of the present invention will be carried out below Detailed description.Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Base Embodiment in the present invention, those of ordinary skill in the art are obtained all without making creative work Other embodiment belongs to the range that the present invention is protected.
First preferred embodiment:
Fig. 1 is the structural schematic diagram of threading type electromagnetism line balance coalignment, as shown in Figure 1, described device includes rack 1, electromagnetic wire transmission aligning mechanism, transmission mechanism and control device 2;The electromagnetic wire transmission aligning mechanism is set to rack 1 Horizontal table on, including two groups be fixed on head and the tail both ends with U-type groove to wheel 13, to wheel 24, and along electromagnetic wire pass Defeated direction is successively set on two groups of penetration pipe 15, penetration pipe 26, positioning pulley group 7, penetration pipe 38 and sensors intermediate to wheel 12, the electromagnetic wire transmission aligning mechanism further includes the tubulose pulley 14 being fixed on to 24 rear ends of wheel, wherein to wheel 13 for solid Determine electromagnetic wire the end of a thread, sequentially passes through penetration pipe 15, penetration pipe 26, positioning pulley group 7 and threading through transmission mechanism driving electromagnetic wire Pipe 38, threading type electromagnetism line balance coalignment top view as shown in Figure 2, the positioning pulley group 7 are three identical bands The fixed pulley of groove is successively staggered along electromagnetic wire direction of transfer, and for being straightened electromagnetic wire, sensor 12 is for detecting electromagnetism Line will test signal and pass to control device 2 by signal, tubulose pulley 14 for changing electromagnetic wire transmission direction, so as to Electromagnetic wire enters reel and is wound.
The transmission mechanism is set to the end of incoming cables of electromagnetic wire transmission aligning mechanism, including motor 9 and setting in penetration pipe 15, the rubber between penetration pipe 26 connects wheel, the motor 9 by the synchronous belt 16 and rubber of belt tensioner pulley to wheel, Rubber is driven to rotate synchronously wheel by the operating of motor 9;
The rubber is the identical power rubber tire with groove of size to wheel, including rubber wheel 110, rubber wheel 211, wherein Rubber wheel 211 passes through fixed bracket 15 and 1 elastic connection of rack, and rubber wheel 110 is fixed in the rack of 211 lower section of rubber wheel, It is connect by the synchronous belt of belt tensioner pulley with motor 9, drives rubber wheel 110 to run simultaneously by the rotation of motor 9.It is described Rubber wheel 211 has the function of torque adjusting, ensures that rubber wheel 211 obtains revolving speed appropriate according to the range of speeds of motor 9.It is described Fixed bracket 15 is by the fixed link that is fixed in rack 1 vertically and can constitute around the coupled arm that fixing axle rotates, the coupled arm Make it around solid by adjusting coupled arm with the electric cylinders 13 of 211 elastic connection of rubber wheel with fixed link and rack elastic connection respectively Fixed-axis rotation controls rubber wheel 110 and the contact of rubber wheel 211 and disconnects.
The lower section of 1 horizontal table of rack is arranged in the control device 2, by being electrically connected with transmission mechanism, controls Machine run.The control device 2 includes DC control supply, frequency converter, PLC controller and A.C. contactor;The direct current Power supply is controlled to be used for as the modules power supply inside electric control gear;The frequency converter is used to control the operating of motor;The PLC Controller is connected with frequency converter and A.C. contactor respectively, for controlling frequency converter and A.C. contactor movement;The exchange Contactor is used for circuit protection.
Second preferred embodiment:
A kind of implementation method of threading type electromagnetism line balance coalignment provided by the invention is as described below:
By electromagnetic wire be fixed on electromagnetic wire transmission aligning mechanism end of incoming cables to wheel 13, and artificially give control signal, control After device processed 2 is by signal, instruction is issued, control motor 9 rotates forward, while electric cylinders 13 act downward, make rubber wheel 211 and rubber Wheel 110 fitting operation, motor 9 drive rubber wheel 110 rotate synchronously, and then drive electromagnetic wire pass through aligning mechanism carry out alignment with Transmission.When electromagnetic wire is after sensor 12, the signal of induction is passed to control device 2 by sensor 12, if sensor 12 is not examined Electromagnetic wire is measured by signal, then after sensor 12 issues detection signal to control device 2, motor 9 is controlled by control device 2 and is stopped It only runs, while controlling the reset of electric cylinders 13, separate rubber wheel 110 and rubber wheel 211.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any Those familiar with the art in the technical scope disclosed by the present invention, can easily think of the change or the replacement, and should all contain Lid is within protection scope of the present invention.Therefore, protection scope of the present invention should be based on the protection scope of the described claims.

Claims (10)

1. a kind of threading type electromagnetism line balance coalignment characterized by comprising rack (1), electromagnetic wire transmit straightener Structure, transmission mechanism and control device (2);The electromagnetic wire transmission aligning mechanism is set on the horizontal table of rack (1), And two groups are arranged in the penetration pipe among wheel to 2 (4) of wheel to 1 (3) of wheel with U-type groove including be fixed on head and the tail both ends 1 (5), penetration pipe 2 (6) and penetration pipe 3 (8), three penetration pipes are arranged successively along electromagnetic wire transmission direction, wherein penetration pipe 2 (6) Positioning pulley group (7) are also equipped between penetration pipe 3 (8);The transmission mechanism is set to electromagnetic wire transmission aligning mechanism End of incoming cables, including motor (9) and the rubber being arranged between penetration pipe 1 (5), penetration pipe 2 (6) to wheel, the motor (9) passes through The synchronous belt (16) and rubber of belt tensioner pulley connect wheel, drive rubber to rotate synchronously wheel by the operating of motor (9); Control device (2) setting controls machine by being electrically connected with transmission mechanism in the lower section of rack (1) horizontal table Operating.
2. a kind of threading type electromagnetism line balance coalignment according to claim 1, which is characterized in that the rubber is to wheel Including rubber wheel 1 (10), rubber wheel 2 (11), wherein rubber wheel 2 (11) passes through fixed bracket (15) and rack (1) elastic connection, Rubber wheel 1 (10) is fixed in the rack below rubber wheel 2 (11), is connected by the synchronous belt of belt tensioner pulley and motor (9) It connects, rubber wheel 1 (10) synchronous operation is driven by the rotation of motor (9).
3. a kind of threading type electromagnetism line balance coalignment according to claim 2, which is characterized in that the rubber is to wheel For the identical power rubber tire with groove of size.
4. a kind of threading type electromagnetism line balance coalignment according to claim 2, which is characterized in that the fixed bracket (15) can constitute by the fixed link that is fixed on rack (1) vertically and around the coupled arm that fixing axle rotates, the coupled arm is distinguished With fixed link and rack elastic connection, rotate it around fixing axle by adjusting coupled arm.
5. a kind of threading type electromagnetism line balance coalignment according to claim 1, which is characterized in that the positioning pulley Group (7) is three identical fixed pulleys with groove, is successively staggered along electromagnetic wire direction of transfer, for correcting electromagnetic wire.
6. a kind of threading type electromagnetism line balance coalignment according to claim 1, which is characterized in that the electromagnetic wire passes Defeated aligning mechanism further includes passing through letter for detecting electromagnetic wire positioned at penetration pipe 3 (8) and to the sensor (12) between 2 (4) of wheel Number, and will test signal and pass to control device (2).
7. a kind of threading type electromagnetism line balance coalignment according to claim 1, which is characterized in that described device is also wrapped The electric cylinders (13) with rubber wheel 2 (11) elastic connection are included, for controlling rubber wheel 1 (10) and rubber wheel 2 (11) contact and disconnecting.
8. a kind of threading type electromagnetism line balance coalignment according to claim 1, which is characterized in that the control device It (2) include DC control supply, frequency converter, PLC controller and A.C. contactor;
The DC control supply is used for as the modules power supply inside electric control gear;
The frequency converter is used to control the operating of motor;
The PLC controller is connected with frequency converter and A.C. contactor respectively, dynamic for controlling frequency converter and A.C. contactor Make;
The A.C. contactor is used for circuit protection.
9. a kind of threading type electromagnetism line balance coalignment according to claim 1, which is characterized in that the electromagnetic wire passes Defeated aligning mechanism further includes the tubulose pulley (14) being fixed on to 2 (4) rear ends of wheel, for changing electromagnetic wire transmission direction, so as to Electromagnetic wire enters reel and is wound.
10. a kind of implementation method of threading type electromagnetism line balance coalignment characterized by comprising
Electromagnetic wire is fixed on at 1 (3) of wheel, control signal is given;
It issues instruction control motor (9) by control device (2) to rotate forward, while electric cylinders (13) act, and make rubber wheel 2 (11) and rubber Take turns 1 (10) fitting operation;
Motor (9) drives rubber wheel 1 (10) to rotate synchronously, and driving electromagnetic wire passes through aligning mechanism and is straightened and transmitted;
After electromagnetic wire completes alignment transmission, the signal of induction is passed to control device (2) by sensor (12), by control device (2) control motor (9) is out of service, while controlling electric cylinders (13) reset, separates rubber wheel 1 (10) and rubber wheel 2 (11).
CN201811646780.1A 2018-12-29 2018-12-29 Threading type electromagnetic wire balance straightening device Active CN109494016B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811646780.1A CN109494016B (en) 2018-12-29 2018-12-29 Threading type electromagnetic wire balance straightening device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811646780.1A CN109494016B (en) 2018-12-29 2018-12-29 Threading type electromagnetic wire balance straightening device

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CN109494016A true CN109494016A (en) 2019-03-19
CN109494016B CN109494016B (en) 2024-02-09

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Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3224693A (en) * 1962-05-09 1965-12-21 Schweiter Ag Maschf Control device for a winding machine
KR20070096558A (en) * 2006-03-27 2007-10-02 여상현 Wire rewinding apparatus and method
JP4286901B1 (en) * 2008-09-11 2009-07-01 日本ライフライン株式会社 Wire curl correction device and wire curl correction method
CN102315734A (en) * 2011-08-31 2012-01-11 无锡先锋电机有限公司 Electromagnetic wire automation straightening shearing apparatus
CN203486169U (en) * 2013-08-07 2014-03-19 东莞市坚成电子科技有限公司 Coiling mechanism device
CN203495083U (en) * 2013-07-30 2014-03-26 河北骄阳丝网设备有限责任公司 Numerical control rebar conveying and straightening device
CN103795009A (en) * 2014-02-19 2014-05-14 株洲时代电气绝缘有限责任公司 Electromagnetic wire insulating layer separation device and method
CN104966589A (en) * 2015-07-15 2015-10-07 无锡市梅达电工机械有限公司 Automatic threading device used for horizontal enameling machine
CN106513538A (en) * 2016-10-08 2017-03-22 云南灵瑞农业科技有限公司 Automatic non-scratch steel wire straightening cutting-off machine
CN206898289U (en) * 2017-06-27 2018-01-19 深圳壮雄实业有限公司 A kind of automatic bonding equipment
CN107900256A (en) * 2017-11-02 2018-04-13 赵年春 A kind of full-automatic numerical control 2D wire forming machines
CN209103869U (en) * 2018-12-29 2019-07-12 金昌劲邦水泵有限公司 Threading type electromagnetism line balance coalignment

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3224693A (en) * 1962-05-09 1965-12-21 Schweiter Ag Maschf Control device for a winding machine
KR20070096558A (en) * 2006-03-27 2007-10-02 여상현 Wire rewinding apparatus and method
JP4286901B1 (en) * 2008-09-11 2009-07-01 日本ライフライン株式会社 Wire curl correction device and wire curl correction method
CN102315734A (en) * 2011-08-31 2012-01-11 无锡先锋电机有限公司 Electromagnetic wire automation straightening shearing apparatus
CN203495083U (en) * 2013-07-30 2014-03-26 河北骄阳丝网设备有限责任公司 Numerical control rebar conveying and straightening device
CN203486169U (en) * 2013-08-07 2014-03-19 东莞市坚成电子科技有限公司 Coiling mechanism device
CN103795009A (en) * 2014-02-19 2014-05-14 株洲时代电气绝缘有限责任公司 Electromagnetic wire insulating layer separation device and method
CN104966589A (en) * 2015-07-15 2015-10-07 无锡市梅达电工机械有限公司 Automatic threading device used for horizontal enameling machine
CN106513538A (en) * 2016-10-08 2017-03-22 云南灵瑞农业科技有限公司 Automatic non-scratch steel wire straightening cutting-off machine
CN206898289U (en) * 2017-06-27 2018-01-19 深圳壮雄实业有限公司 A kind of automatic bonding equipment
CN107900256A (en) * 2017-11-02 2018-04-13 赵年春 A kind of full-automatic numerical control 2D wire forming machines
CN209103869U (en) * 2018-12-29 2019-07-12 金昌劲邦水泵有限公司 Threading type electromagnetism line balance coalignment

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