CN103795009A - Electromagnetic wire insulating layer separation device and method - Google Patents
Electromagnetic wire insulating layer separation device and method Download PDFInfo
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- CN103795009A CN103795009A CN201410056097.8A CN201410056097A CN103795009A CN 103795009 A CN103795009 A CN 103795009A CN 201410056097 A CN201410056097 A CN 201410056097A CN 103795009 A CN103795009 A CN 103795009A
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Abstract
The invention discloses an electromagnetic wire insulating layer separation device and method. The electromagnetic wire insulating layer separation device comprises a paying-off mechanism, a stripping mechanism, a taking-up mechanism, a straightening device, a traction mechanism, a platform and a dust collection device. The platform is located between the paying-off mechanism and the taking-up mechanism. The straightening device, the stripping mechanism, the dust collection device and the traction mechanism are all arranged on the platform. The stripping mechanism comprises a stripping box, a guide rail, motors, a metal rod, stripping wheels and a transparent baffle. According to the electromagnetic wire insulating layer separation method, an electromagnetic wire is straightened, the guide rail is adjusted so that all the stripping wheels can be attached to the surface of the electromagnetic wire, and the motors rotate to drive the stripping wheels to rotate so that an insulating layer of the electromagnetic wire can be stripped off. The electromagnetic wire insulating layer separation device has the advantages of being simple in structure, reasonable in design, reliable in performance, capable of separating the electromagnetic wire insulating layer through the coordination effect of all components, free of increased power, low in energy consumption, not prone to environment pollution, and capable of meeting the requirement for recycling of metal wires of electromagnetic wires.
Description
Technical field
The present invention relates to plain conductor recycling technical field, specifically, relate to a kind of electromagnetic wire insulating barrier separator and separation method.
Background technology
Electromagnetic wire is a kind of plain conductor with insulating barrier, in order to realize the mutual conversion of electric energy and magnetic energy, therefore claim again winding wire.Swelling, corrosion function when electromagnetic wire both can meet coiling and rule in manufacture process in Tensile, bending and wearing and tearing, dipping and drying course, can meet again the judder of in use for a long time at high temperature working, bearing in some occasion and at a high speed under centrifugal force, tolerance corona under high voltage and puncture, resistance to chemical attack under special atmosphere.Therefore, electromagnetic wire insulating barrier is difficult to separate with plain conductor.
Separate electromagnetic wire insulating barrier, obtain relatively pure old metal, can supply with outstanding material for melting, simplify melting process.The method that the scrap wire producing in electromagnetic wire manufacture and use procedure generally adopts entirety to melt down, complex process in process is melted down in existence, equipment is many, the rate of recovery is low, energy consumption is high, cost is high, pollute the shortcomings such as large.Application number is that 201310160016.4 Chinese invention patent application discloses a kind of waste wire punck-down block, comprise payingoff mechanism, peeling body, tension force automatic mechanism, decortication mechanism and core winding mechanism, peeling body is arranged on a side of tension force automatic mechanism, decortication mechanism is between tension force automatic mechanism and core winding mechanism, peeling body comprises fixed head, paring knife holder trailing arm, paring knife holder, paring knife and guide wheel, one side of fixed head and tension force automatic mechanism is fixed, on fixed head, offer cable-through hole, one side of paring knife holder trailing arm and fixed head is fixed, form and had line groove in a side of paring knife holder, paring knife adjustment tank is respectively offered at two ends at paring knife, guide wheel is arranged on guide wheel shaft, guide wheel shaft is fixed on guide wheel axle bed, guide wheel axle bed is fixed on paring knife holder trailing arm.The patent No. is that 3990641 United States Patent (USP) " Cryogenic feed method and apparatus especially for wire " proposes with low-temperature freezing, waste electric wire insulating barrier to be become fragile, and then through shaking fragmentation, insulating barrier is separated with copper cash.The patent No. is that 4040865 United States Patent (USP) " Removing chlorine-containing insulation with a fluidized medium containing reactive calcium compounds " has proposed to burn insulating barrier by thermal decomposition method, then obtain plain conductor, shortcoming is to remove the process route complexity of insulating barrier, apparatus expensive, equipment requirement is higher, the power of increasing need to be provided, consume a large amount of energy, easily contaminated environment.
Chemical stripping method selects a kind of organic solvent that the insulating barrier of useless electromagnetic wire is dissolved, and arrives plain conductor and separates with insulating barrier.Shortcoming is that the chemical reaction of removal insulating barrier is slow, and the time is long, is unsuitable for producing in enormous quantities line application, removes the insulating barrier time and should not control, as oversize in the processing time, often makes wire oxidation.The price of solvent is higher, and the disposal of solution is more difficult, easily contaminated environment.
Process route complexity, equipment requirement based on current separation electromagnetic wire insulating barrier be higher, larger power need to be provided, consume a large amount of energy, the easy reality of contaminated environment, urgently need a kind of method and apparatus of more advanced separation electromagnetic wire insulating barrier, to meet the demand of electromagnetic wire plain conductor recycling.
Other Patents files:
1, cable processing apparatus, application number 89104880.4;
2, metal plastic seperator for waste cable core, the patent No. 94223905.9;
3, electric wire mechanism for stripping, application number 95115880.5;
4, film mechanism for stripping, Granted publication CN1963665B;
5, mechanism for stripping and the stripping means thereof of conductor wire insulation tunicle, Granted publication CN101794975B;
6, wire rod overlay film mechanism for stripping, application publication number CN102457026A;
7, the quick mechanism for stripping of cable protection layer, Granted publication CN202042835U;
8, a new and effective cable stripping mechanism, Granted publication CN202373838U;
9, high-tension cable outer shielding layer mechanism for stripping, Granted publication CN202564865U;
10, a cable covering mechanism for stripping, Granted publication CN202602182U;
11, the wire stripping assembly of wire stripper, application number 03229664.9;
12, a cable sheath mechanism for stripping, Granted publication CN202940527U.
Summary of the invention
Technical problem to be solved by this invention is, a kind of electromagnetic wire insulating barrier separator and separation method are provided, and it can realize the separation of electromagnetic wire insulating barrier, and do not need to provide increasing power, consume the energy little, be not easy contaminated environment.
The technical solution used in the present invention is: described electromagnetic wire insulating barrier separator, comprises payingoff mechanism, mechanism for stripping, take-up mechanism, coalignment, haulage gear, platform and dust arrester installation; Described platform is between payingoff mechanism and take-up mechanism; Described coalignment, mechanism for stripping, dust arrester installation and haulage gear are installed on platform, and mechanism for stripping is between coalignment and haulage gear, and coalignment is near payingoff mechanism, and haulage gear is near take-up mechanism, and dust arrester installation connects mechanism for stripping.
Described mechanism for stripping comprises stripping foil, guide rail, motor, Metallic rod, peels off wheel and transparent baffle; Described stripping foil is arranged on platform, peels off wheel and is arranged on stripping foil inside, and motor is arranged on the outside on stripping foil, peels off wheel and is connected with motor by Metallic rod; Motor and stripping foil junction are provided with guide rail and regulate the position of peeling off wheel by adjusting guide rail energy drive motor; Described transparent baffle is arranged on stripping foil.
Describedly peel off the wheel of peeling off that wheel comprises that at least four energy peel off electromagnetic wire insulating barrier from different directions up and down, described motor has four at least, each peel off wheel be connected with a motor by Metallic rod, described in peel off take turns be ordinary steel wire wheel, coppered steel wire wheel, conventional abrasive material emery wheel, natural abrasive super hard abrasive wheel, diamond wheel, cubic boron nitride abrasive wheel or glass fibre emery wheel.
Described Metallic rod one end is fixedly connected on motor, and the other end is bolted to connection peels off wheel.
Described coalignment comprises horizontal alignment wheels and longitudinal alignment wheels, and described horizontal alignment wheels and the longitudinally gap between alignment wheels can be conditioned.
Described take-up mechanism is provided with the automatic winding displacement apparatus that can automatically regulate take-up speed, and described take-up speed is 0.5 ~ 20m/min.
Described electromagnetic wire insulating barrier separation method, adopts above-mentioned electromagnetic wire insulating barrier separator, specifically comprises the following steps:
A, the good electromagnetic wire insulating barrier of Installation and Debugging separator, place electromagnetic wire, makes electromagnetic wire pass through successively coalignment, mechanism for stripping and haulage gear from payingoff mechanism, finally arrives take-up mechanism;
The horizontal alignment wheels of B, adjusting coalignment and the longitudinally gap between alignment wheels, make straightening-wheel be close to electromagnetic wire electromagnetic wire carried out to alignment;
C, regulate guide rail, by regulating guide rail drive motor to regulate the position of peeling off wheel, make the surface of peeling off wheel and be all attached to electromagnetic wire of different directions;
D, starter motor, driven and peeled off wheel rotation by electric machine rotation, the insulating barrier on electromagnetic wire surface peeled off from different directions up and down by peeling off wheel; Open dust arrester installation simultaneously, collect the dust producing while peeling off;
E, by haulage gear and take-up mechanism, the plain conductor of having peeled off is collected.
In said method, described take-up mechanism is provided with automatic winding displacement apparatus, and take-up speed is automatically adjusted; Take-up speed is 0.5 ~ 20m/min.
Describedly peel off pressure between wheel and electromagnetic wire, peel off the rotary speed of wheel and the take-up speed of take-up mechanism all can be conditioned; Observe by transparent baffle the situation of peeling off, and according to the observed situation of peeling off and actual needs, regulate the pressure peeled off between wheel and electromagnetic wire, peel off the rotary speed of wheel and the take-up speed of take-up mechanism.
Described electromagnetic wire is film sintering line, paper covered wire, enamelled wire or silk-covered wire; The metal part of electromagnetic wire is copper cash or aluminum steel; Electromagnetic wire be shaped as round line, square line or lenticular wire.
The present invention also provides a kind of installation method of above-mentioned electromagnetic wire insulating barrier separator, comprises the steps:
A, be ready to material requested and parts, comprise payingoff mechanism, stripping foil, guide rail, motor, Metallic rod, peel off wheel, transparent baffle, bolt, take-up mechanism, coalignment, haulage gear, platform and dust arrester installation;
B, mounting platform and mechanism for stripping: platform Installation and Debugging are good; Stripping foil is arranged on to the medium position on platform; To peel off wheel and be installed to stripping foil inside; Guide rails assembling, to the outside on stripping foil, is installed to the guide rail place on stripping foil by motor; By one end of Metallic rod be arranged on motor, the other end is bolted to connection and peels off wheel; Regulate guide rail, make guide rail drive motor debug the position of peeling off wheel; Transparent baffle is installed on stripping foil;
C, coalignment and haulage gear are arranged on respectively to the both sides of the mechanism for stripping on platform, coalignment comprises horizontal alignment wheels and longitudinal alignment wheels; Dust arrester installation is arranged on to the below of the mechanism for stripping on platform and connects with mechanism for stripping;
D, payingoff mechanism and take-up mechanism are arranged on respectively to the both sides of platform, payingoff mechanism is positioned at the one side near coalignment, and take-up mechanism is positioned at the one side near haulage gear, installs automatic winding displacement apparatus in take-up mechanism;
E, put into electromagnetic wire, above-mentioned preliminary mounted electromagnetic wire insulating barrier separator is debugged, complete installation.
The present invention has the following advantages compared with the prior art:
1. apparatus of the present invention are simple in structure, reasonable in design, are the key devices that scale separates electromagnetic wire insulating barrier, and the separation that is applicable to electric wire insulation layer is used.
2. the present invention can guarantee all size model, the separation of the film sintering line of circle line, square line, lenticular wire, paper covered wire, enamelled wire, silk-covered wire electromagnetic wire insulating barrier.
3. the present invention has coalignment and comprises horizontal alignment wheels and longitudinal alignment wheels, and can regulate the gap between wheels.
4. mechanism for stripping of the present invention comprises stripping foil, guide rail, motor, Metallic rod, peels off wheel, bolt and transparent baffle, each wheel of peeling off is connected with a motor by Metallic rod, drive and peel off wheel rotation by electric machine rotation, peel off wheel and be placed in stripping foil inside, motor is placed in the outside on stripping foil, motor and stripping foil junction are provided with guide rail, guide rail connects with motor, by regulating guide rail drive motor to regulate the position of peeling off wheel, dust arrester installation is placed in mechanism for stripping outside, can collect the dust after peeling off.
5. the present invention is designed with and has at least four to peel off wheel, from different directions up and down, electromagnetic wire insulating barrier is peeled off, the material of peeling off wheel can be ordinary steel wire, coppered steel wire, stainless steel wire wheel, also can be conventional abrasive material emery wheel, natural abrasive super hard abrasive and diamond and cubic boron nitride abrasive wheel, can be also glass fibre emery wheel.
6. Metallic rod of the present invention one end is fixed on motor, and one end is bolted peels off wheel, is convenient to peel off the replacing of wheel.
7. the present invention is provided with automatic winding displacement apparatus, and take-up speed can regulate automatically, 0.5 ~ 20m/min.
In a word, the present invention is reasonable in design, dependable performance, can realize and separate electromagnetic wire insulating barrier by the coordinative role of each part, not need to provide the power of increasing, consume the energy little, be not easy contaminated environment, meet the demand of electromagnetic wire plain conductor recycling.
Accompanying drawing explanation
Fig. 1 is the structural representation of the electromagnetic wire insulating barrier separator in the embodiment of the present invention.
In figure: 1, payingoff mechanism, 2, coalignment, 3, guide rail, 4, motor, 5, Metallic rod, 6, peel off wheel, 7, bolt, 8, haulage gear, 9, platform, 10, stripping foil, 11, dust arrester installation, 12, transparent baffle, 13, take-up mechanism.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention will be further described.
As shown in Figure 1, described electromagnetic wire insulating barrier separator comprises payingoff mechanism 1, mechanism for stripping and take-up mechanism 13, coalignment 2, haulage gear 8, platform 9 and dust arrester installation 11; Described platform 9 is between payingoff mechanism 1 and take-up mechanism 13; Described coalignment 2, mechanism for stripping, dust arrester installation 11 and haulage gear 8 are all fixedly mounted on platform 9, mechanism for stripping is between coalignment 2 and haulage gear 8, coalignment 2 is near payingoff mechanism 1, and haulage gear 8 is near take-up mechanism 13, and dust arrester installation 11 connects mechanism for stripping.
Described mechanism for stripping comprises stripping foil 10, guide rail 3, motor 4, Metallic rod 5, peels off wheel 6 and transparent baffle 12; Described stripping foil is arranged on platform, peels off wheel and is arranged on stripping foil inside, and motor is arranged on the outside on stripping foil, peeling off wheel is connected with motor by Metallic rod, Metallic rod one end is fixed on motor, and wheel is fixedly peeled off by bolt 7 in one end, is convenient to peel off the replacing of wheel; Motor and stripping foil junction are provided with guide rail and regulate the position of peeling off wheel by adjusting guide rail energy drive motor; Described transparent baffle is arranged on stripping foil.
Each wheel of peeling off is connected with a motor by Metallic rod, is driven and is peeled off wheel rotation by electric machine rotation, and guide rail connects with motor, and dust arrester installation is placed in mechanism for stripping outside.Peeling off wheel has four, from different directions up and down, electromagnetic wire insulating barrier is peeled off.
Coalignment includes horizontal alignment wheels and longitudinal alignment wheels, and can regulate the gap between wheels.
Described haulage gear is for drawing electromagnetic wire.
Take-up mechanism is provided with automatic winding displacement apparatus, and take-up speed can regulate automatically, 0.5 ~ 20m/min.
Separate a method for electromagnetic wire insulating barrier, adopt above-mentioned electromagnetic wire insulating barrier separator, specifically comprise the following steps:
A, the good electromagnetic wire insulating barrier of Installation and Debugging separator, place electromagnetic wire, makes electromagnetic wire pass through successively coalignment, mechanism for stripping and haulage gear from payingoff mechanism, finally arrives take-up mechanism;
The horizontal alignment wheels of B, adjusting coalignment and the longitudinally gap between alignment wheels, make straightening-wheel be close to electromagnetic wire electromagnetic wire carried out to alignment;
C, regulate guide rail, by regulating guide rail drive motor to regulate the position of peeling off wheel, make the surface of peeling off wheel and be all attached to electromagnetic wire of different directions;
D, starter motor, driven and peeled off wheel rotation by electric machine rotation, the insulating barrier on electromagnetic wire surface peeled off from different directions up and down by peeling off wheel; Open dust arrester installation simultaneously, collect the dust producing while peeling off; Observe by transparent baffle the situation of peeling off, and according to the observed situation of peeling off and actual needs, regulate the pressure peeled off between wheel and electromagnetic wire, peel off the rotary speed of wheel and the take-up speed of take-up mechanism;
E, by haulage gear and take-up mechanism, the plain conductor of having peeled off is collected; Described take-up mechanism is provided with automatic winding displacement apparatus, and take-up speed is automatically adjusted; Take-up speed is 0.5 ~ 20m/min.
The installation method of above-mentioned electromagnetic wire insulating barrier separator, comprises the steps:
A, be ready to material requested and parts, comprise payingoff mechanism, stripping foil, guide rail, motor, Metallic rod, peel off wheel, transparent baffle, bolt, take-up mechanism, coalignment, haulage gear, platform and dust arrester installation;
B, mounting platform and mechanism for stripping: platform Installation and Debugging are good; Stripping foil is arranged on to the medium position on platform; To peel off wheel and be installed to stripping foil inside; Guide rails assembling, to the outside on stripping foil, is installed to the guide rail place on stripping foil by motor; By one end of Metallic rod be arranged on motor, the other end is bolted to connection and peels off wheel; Regulate guide rail, make guide rail drive motor debug the position of peeling off wheel; Transparent baffle is installed on stripping foil;
C, coalignment and haulage gear are arranged on respectively to the both sides of the mechanism for stripping on platform, coalignment comprises horizontal alignment wheels and longitudinal alignment wheels; Dust arrester installation is arranged on to the below of the mechanism for stripping on platform and connects with mechanism for stripping;
D, payingoff mechanism and take-up mechanism are arranged on respectively to the both sides of platform, payingoff mechanism is positioned at the one side near coalignment, and take-up mechanism is positioned at the one side near haulage gear, installs automatic winding displacement apparatus in take-up mechanism;
E, put into electromagnetic wire, above-mentioned preliminary mounted electromagnetic wire insulating barrier separator is debugged, complete installation.
Embodiment mono-:
A kind of electromagnetic wire insulating barrier device that separates, when work, is fixed on coalignment 2, mechanism for stripping, dust arrester installation 11 and haulage gear 8 on platform 9, and payingoff mechanism 1 is placed in before platform 9, and take-up mechanism 13 is positioned over after platform 9.Putting into electromagnetic wire is that film burns copper strap wire.Coalignment comprises horizontal alignment wheels and longitudinal alignment wheels, regulates the gap between wheels, makes straightening-wheel be close to copper cash and plays alignment effect.Mechanism for stripping comprises stripping foil 10, guide rail 3, motor 4, Metallic rod 5, peels off wheel 6, bolt 7 and transparent baffle 12, the situation that can observe mechanism for stripping inside by transparent baffle 12.Each wheel 6 of peeling off is connected with a motor 4 by Metallic rod 5, rotate to drive by motor 4 and peel off wheel 6 rotations, peel off wheel 6 and be placed in stripping foil inside, motor 4 is placed in stripping foil outside, motor 4 has guide rail 3 with stripping foil 10 junctions, guide rail 3 connects with motor 4, peels off the position of wheel 6 by regulating guide rail 3 drive motors 4 to regulate, and dust arrester installation 11 is placed in mechanism for stripping outside.Metallic rod 5 one end are fixed on motor 4, change and peel off wheel, and wheel 6 is fixedly peeled off by bolt 7 in one end.Peel off wheel 6 for four, from different directions up and down, electromagnetic wire insulating barrier is peeled off, the material of peeling off wheel 6 is ordinary steel wire wheel.Regulate the surface of peeling off wheel 6 and be attached to electromagnetic wire of peeling off 6, four different directions of wheel by guide rail 3, by peeling off the insulating barrier on wheel 6 rotating stripping electromagnetic wire surfaces.Dust arrester installation 11 is opened, and collects the dust producing while peeling off.Take-up mechanism 13 has automatic winding displacement apparatus, and take-up speed is 5m/min.Electromagnetic wire insulating barrier and metal separation, obtain pure metallic copper.
Embodiment bis-:
A kind of electromagnetic wire insulating barrier device that separates, when work, is fixed on coalignment 2, mechanism for stripping, dust arrester installation 11 and haulage gear 8 on platform 9, and described payingoff mechanism 1 is placed in before platform 9, and take-up mechanism 13 is positioned over after platform 9.Putting into electromagnetic wire is enamelling cuprum round line.Coalignment 2 includes horizontal alignment wheels and longitudinal alignment wheels, regulates the gap between wheels, makes straightening-wheel be close to copper cash and plays alignment effect.Mechanism for stripping comprises that stripping foil 10, guide rail 3, motor 4, Metallic rod 5 peel off wheel 6, bolt 7 and transparent baffle 12, the situation that can observe mechanism for stripping inside by transparent baffle 12.Each wheel 6 of peeling off is connected with a motor 4 by Metallic rod 5, rotate to drive by motor 4 and peel off wheel 6 rotations, peel off wheel 6 and be placed in stripping foil inside, motor 4 is placed in stripping foil outside, motor 4 has guide rail 3 with stripping foil 10 junctions, guide rail 3 connects with motor 4, peels off the position of wheel 6 by regulating guide rail 3 drive motors 4 to regulate, and dust arrester installation 11 is placed in mechanism for stripping outside.Metallic rod 5 one end are fixed on motor 4, change and peel off wheel, and wheel 6 is fixedly peeled off by bolt 7 in one end.Peel off wheel 6 for four, from different directions up and down, electromagnetic wire insulating barrier is peeled off, the material of peeling off wheel 6 is natural abrasive super-abrasive grinding wheel.Regulate the surface of peeling off wheel 6 and be attached to electromagnetic wire of peeling off 6, four different directions of wheel by guide rail 3, by peeling off the insulating barrier on wheel 6 rotating stripping electromagnetic wire surfaces.Dust arrester installation 11 is opened, and collects the dust producing while peeling off.Take-up mechanism 13 has automatic winding displacement apparatus, and take-up speed is 10m/min.Electromagnetic wire insulating barrier and metal separation, obtain pure metallic copper.
Embodiment tri-:
A kind of electromagnetic wire insulating barrier device that separates, when work, is fixed on coalignment 2, mechanism for stripping, dust arrester installation 11 and haulage gear 8 on platform 9, and described payingoff mechanism 1 is placed in before platform 9, and take-up mechanism 13 is positioned over after platform 9.Put into electromagnetic wire for silk copper-clad side line.Coalignment 2 includes horizontal alignment wheels and longitudinal alignment wheels, regulates the gap between wheels, makes straightening-wheel be close to copper cash and plays alignment effect.Mechanism for stripping comprises that stripping foil, guide rail 3, motor 4, Metallic rod 5 peel off wheel 6, bolt 7 and transparent baffle 12, the situation that can observe mechanism for stripping inside by transparent baffle 12.Each wheel 6 of peeling off is connected with a motor 4 by Metallic rod 5, rotate to drive by motor 4 and peel off wheel 6 rotations, peel off wheel 6 and be placed in stripping foil inside, motor 4 is placed in stripping foil outside, motor 4 has guide rail 3 with stripping foil 10 junctions, guide rail 3 connects with motor 4, peels off the position of wheel 6 by regulating guide rail 3 drive motors 4 to regulate, and dust arrester installation 11 is placed in mechanism for stripping outside.Metallic rod 5 one end are fixed on motor 4, change and peel off wheel, and wheel 6 is fixedly peeled off by bolt 7 in one end.Peel off wheel 6 for four, from different directions up and down, electromagnetic wire insulating barrier is peeled off, the material of peeling off wheel 6 is diamond and cubic boron nitride abrasive wheel.Regulate the surface of peeling off wheel 6 and be attached to electromagnetic wire of peeling off 6, four different directions of wheel by guide rail 3, by peeling off the insulating barrier on wheel 6 rotating stripping electromagnetic wire surfaces.Dust arrester installation 11 is opened, and collects the dust producing while peeling off.Take-up mechanism 13 has automatic winding displacement apparatus, and take-up speed is 2m/min.Electromagnetic wire insulating barrier and metal separation, obtain pure metallic copper.
Embodiment tetra-:
A kind of electromagnetic wire insulating barrier device that separates, when work, is fixed on coalignment 2, mechanism for stripping, dust arrester installation 11 and haulage gear 8 on platform 9, and described payingoff mechanism 1 is placed in before platform 9, and take-up mechanism 13 is positioned over after platform 9.Putting into electromagnetic wire is paper-covered flat aluminum wire.Coalignment 2 includes horizontal alignment wheels and longitudinal alignment wheels, regulates the gap between wheels, makes straightening-wheel be close to copper cash and plays alignment effect.Mechanism for stripping comprises that stripping foil, guide rail 3, motor 4, Metallic rod 5 peel off wheel 6, bolt 7 and transparent baffle 12, the situation that can observe mechanism for stripping inside by transparent baffle 12.Each wheel 6 of peeling off is connected with a motor 4 by Metallic rod 5, rotate to drive by motor 4 and peel off wheel 6 rotations, peel off wheel 6 and be placed in stripping foil inside, motor 4 is placed in stripping foil outside, motor 4 has guide rail 3 with stripping foil 10 junctions, guide rail 3 connects with motor 4, peels off the position of wheel 6 by regulating guide rail 3 drive motors 4 to regulate, and dust arrester installation 11 is placed in mechanism for stripping outside.Metallic rod 5 one end are fixed on motor 4, change and peel off wheel, and wheel 6 is fixedly peeled off by bolt 7 in one end.Peel off wheel 6 for four, from different directions up and down, electromagnetic wire insulating barrier is peeled off, the material of peeling off wheel 6 is glass fibre emery wheel.Regulate the surface of peeling off wheel 6 and be attached to electromagnetic wire of peeling off 6, four different directions of wheel by guide rail 3, by peeling off the insulating barrier on wheel 6 rotating stripping electromagnetic wire surfaces.Dust arrester installation 11 is opened, and collects the dust producing while peeling off.Take-up mechanism 13 has automatic winding displacement apparatus, and take-up speed is 20m/min.Electromagnetic wire insulating barrier and metal separation, obtain pure metallic aluminium.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., within being all included in protection scope of the present invention.
Claims (10)
1. an electromagnetic wire insulating barrier separator, comprises payingoff mechanism (1), mechanism for stripping and take-up mechanism (13), it is characterized in that: also comprise coalignment (2), haulage gear (8), platform (9) and dust arrester installation (11); Described platform (9) is positioned between payingoff mechanism (1) and take-up mechanism (13); Described coalignment (2), mechanism for stripping, dust arrester installation (11) and haulage gear (8) are installed on platform (9), mechanism for stripping is positioned between coalignment (2) and haulage gear (8), coalignment (2) is near payingoff mechanism (1), haulage gear (8) is near take-up mechanism (13), and dust arrester installation (11) connects mechanism for stripping.
2. electromagnetic wire insulating barrier separator according to claim 1, is characterized in that: described mechanism for stripping comprises stripping foil (10), guide rail (3), motor (4), Metallic rod (5), peels off wheel (6) and transparent baffle (12); It is upper that described stripping foil (10) is arranged on platform (9), peels off wheel (6) and be arranged on stripping foil (10) inside, and motor (4) is arranged on the outside on stripping foil (10), peels off wheel (6) and be connected with motor (4) by Metallic rod (5); Motor (4) is provided with guide rail (3) and can regulates the position of peeling off wheel (6) by drive motor (4) by adjusting guide rail (3) with stripping foil (10) junction; Described transparent baffle (12) is arranged on stripping foil (10).
3. electromagnetic wire insulating barrier separator according to claim 2, it is characterized in that: described in peel off that wheel (6) comprises that at least four energy peel off electromagnetic wire insulating barrier from different directions up and down peel off wheel (6), described motor has four at least, each peel off wheel be connected with a motor by Metallic rod, described in peel off wheel (6) for ordinary steel wire wheel, coppered steel wire wheel, conventional abrasive material emery wheel, natural abrasive super hard abrasive wheel, diamond wheel, cubic boron nitride abrasive wheel or glass fibre emery wheel.
4. electromagnetic wire insulating barrier separator according to claim 2, is characterized in that: it is upper that described Metallic rod (5) one end is fixedly connected on motor (4), and the other end is fixedly connected with and is peeled off wheel (6) by bolt (7).
5. electromagnetic wire insulating barrier separator according to claim 1 and 2, is characterized in that: described coalignment (2) comprises horizontal alignment wheels and longitudinal alignment wheels, and described horizontal alignment wheels and the longitudinally gap between alignment wheels can be conditioned.
6. electromagnetic wire insulating barrier separator according to claim 1 and 2, is characterized in that: described take-up mechanism (13) is provided with the automatic winding displacement apparatus that can automatically regulate take-up speed, described take-up speed is 0.5 ~ 20m/min.
7. an electromagnetic wire insulating barrier separation method, is characterized in that: adopt the electromagnetic wire insulating barrier separator described in any one in claim 2 to 5, specifically comprise the following steps:
A, the good electromagnetic wire insulating barrier of Installation and Debugging separator, place electromagnetic wire, makes electromagnetic wire pass through successively coalignment, mechanism for stripping and haulage gear from payingoff mechanism, finally arrives take-up mechanism;
The horizontal alignment wheels of B, adjusting coalignment and the longitudinally gap between alignment wheels, make straightening-wheel be close to electromagnetic wire electromagnetic wire carried out to alignment;
C, regulate guide rail, by regulating guide rail drive motor to regulate the position of peeling off wheel, make the surface of peeling off wheel and be all attached to electromagnetic wire of different directions;
D, starter motor, driven and peeled off wheel rotation by electric machine rotation, the insulating barrier on electromagnetic wire surface peeled off from different directions up and down by peeling off wheel; Open dust arrester installation simultaneously, collect the dust producing while peeling off;
E, by haulage gear and take-up mechanism, the plain conductor of having peeled off is collected.
8. electromagnetic wire insulating barrier separation method according to claim 7, is characterized in that: described take-up mechanism is provided with automatic winding displacement apparatus, and take-up speed is automatically adjusted; Take-up speed is 0.5 ~ 20m/min.
9. electromagnetic wire insulating barrier separation method according to claim 7, is characterized in that: described in peel off pressure between wheel and electromagnetic wire, peel off the rotary speed of wheel and the take-up speed of take-up mechanism all can be conditioned; Observe by transparent baffle the situation of peeling off, and according to the observed situation of peeling off and actual needs, regulate peel off wheel with electromagnetic wire between pressure, peel off the rotary speed of wheel and the take-up speed of take-up mechanism, described electromagnetic wire is film sintering line, paper covered wire, enamelled wire or silk-covered wire; The metal part of electromagnetic wire is copper cash or aluminum steel; Electromagnetic wire be shaped as round line, square line or lenticular wire.
10. an installation method for electromagnetic wire insulating barrier separator, comprises the steps:
A, be ready to material requested and parts, comprise payingoff mechanism, stripping foil, guide rail, motor, Metallic rod, peel off wheel, transparent baffle, bolt, take-up mechanism, coalignment, haulage gear, platform and dust arrester installation;
B, mounting platform and mechanism for stripping: platform Installation and Debugging are good; Stripping foil is arranged on to the medium position on platform; To peel off wheel and be installed to stripping foil inside; Guide rails assembling, to the outside on stripping foil, is installed to the guide rail place on stripping foil by motor; By one end of Metallic rod be arranged on motor, the other end is bolted to connection and peels off wheel; Regulate guide rail, make guide rail drive motor debug the position of peeling off wheel; Transparent baffle is installed on stripping foil;
C, coalignment and haulage gear are arranged on respectively to the both sides of the mechanism for stripping on platform, coalignment comprises horizontal alignment wheels and longitudinal alignment wheels; Dust arrester installation is arranged on to the below of the mechanism for stripping on platform and connects with mechanism for stripping;
D, payingoff mechanism and take-up mechanism are arranged on respectively to the both sides of platform, payingoff mechanism is positioned at the one side near coalignment, and take-up mechanism is positioned at the one side near haulage gear, installs automatic winding displacement apparatus in take-up mechanism;
E, put into electromagnetic wire, above-mentioned preliminary mounted electromagnetic wire insulating barrier separator is debugged, complete installation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410056097.8A CN103795009B (en) | 2014-02-19 | 2014-02-19 | A kind of electromagnetic wire insulating barrier separation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410056097.8A CN103795009B (en) | 2014-02-19 | 2014-02-19 | A kind of electromagnetic wire insulating barrier separation method |
Publications (2)
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| CN103795009B CN103795009B (en) | 2016-07-13 |
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| CN201410056097.8A Active CN103795009B (en) | 2014-02-19 | 2014-02-19 | A kind of electromagnetic wire insulating barrier separation method |
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| CN105932522A (en) * | 2016-06-24 | 2016-09-07 | 徐州翔跃电子有限公司 | Two-station automatic guide wire pay-off equipment for automobile electronic chip |
| CN106800213A (en) * | 2015-11-26 | 2017-06-06 | 重庆力缆电线有限责任公司 | A kind of cable disc formation structure |
| CN107658077A (en) * | 2017-08-31 | 2018-02-02 | 安徽信息工程学院 | Old wire removes the peel coring device |
| CN107658677A (en) * | 2017-08-30 | 2018-02-02 | 台州浩然机械制造有限公司 | A kind of wire stripper and wire stripping chopping method |
| CN107895914A (en) * | 2017-11-21 | 2018-04-10 | 国网山东省电力公司淄博供电公司 | Cable peeling device |
| CN109102969A (en) * | 2018-08-23 | 2018-12-28 | 重庆永富电线电缆有限公司 | Scrap the recovery processing processing technology of aluminum stranded conductor |
| CN109347006A (en) * | 2017-03-01 | 2019-02-15 | 青岛智享专利技术开发有限公司 | A kind of power communication cable automatic peeling recover |
| CN109494016A (en) * | 2018-12-29 | 2019-03-19 | 金昌劲邦水泵有限公司 | Threading type electromagnetism line balance coalignment |
| CN110660577A (en) * | 2019-10-18 | 2020-01-07 | 山东电力设备有限公司 | Device and method for automatically stripping protective paper of transposed conductor |
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| CN105932522B (en) * | 2016-06-24 | 2018-03-16 | 徐州翔跃电子有限公司 | A kind of automotive electronics chip puts guidewire apparatus automatically with two stations |
| CN105932522A (en) * | 2016-06-24 | 2016-09-07 | 徐州翔跃电子有限公司 | Two-station automatic guide wire pay-off equipment for automobile electronic chip |
| CN109347006B (en) * | 2017-03-01 | 2020-03-31 | 山东得胜电力股份有限公司 | Automatic recoverer of skinning of electric power communication cable |
| CN109347006A (en) * | 2017-03-01 | 2019-02-15 | 青岛智享专利技术开发有限公司 | A kind of power communication cable automatic peeling recover |
| CN107658677A (en) * | 2017-08-30 | 2018-02-02 | 台州浩然机械制造有限公司 | A kind of wire stripper and wire stripping chopping method |
| CN107658677B (en) * | 2017-08-30 | 2024-01-12 | 台州浩然机械制造有限公司 | Wire stripping machine and wire stripping and shredding method |
| CN107658077B (en) * | 2017-08-31 | 2019-06-04 | 安徽信息工程学院 | Old wire removes the peel coring device |
| CN107658077A (en) * | 2017-08-31 | 2018-02-02 | 安徽信息工程学院 | Old wire removes the peel coring device |
| CN107895914A (en) * | 2017-11-21 | 2018-04-10 | 国网山东省电力公司淄博供电公司 | Cable peeling device |
| CN109102969A (en) * | 2018-08-23 | 2018-12-28 | 重庆永富电线电缆有限公司 | Scrap the recovery processing processing technology of aluminum stranded conductor |
| CN109102969B (en) * | 2018-08-23 | 2020-01-21 | 重庆永富电线电缆有限公司 | Recovery processing technology for scrapped aluminum stranded wire |
| CN109494016A (en) * | 2018-12-29 | 2019-03-19 | 金昌劲邦水泵有限公司 | Threading type electromagnetism line balance coalignment |
| CN109494016B (en) * | 2018-12-29 | 2024-02-09 | 金昌劲邦水泵有限公司 | Threading type electromagnetic wire balance straightening device |
| CN110660577A (en) * | 2019-10-18 | 2020-01-07 | 山东电力设备有限公司 | Device and method for automatically stripping protective paper of transposed conductor |
| CN110660577B (en) * | 2019-10-18 | 2024-05-31 | 山东电力设备有限公司 | Device and method for automatically stripping transposed conductor protective paper |
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