A kind of processing technology of saving water and energy of polyester fabric
Technical field
The present invention relates to polyester fabric dyeing and printing process technical fields, and in particular to a kind of processing of saving water and energy of polyester fabric
Technique.
Background technique
Polyester fabric is very more a kind of chemical fiber garment fabrics in daily life.Its biggest advantage is that wrinkle resistance
It is fine with conformality, therefore, it is suitble to do the outdoor goods such as coat garment, all kinds of luggages and tent.
In existing polyester fabric processing technology, usually terylene strand is printed again after unified organizational system is fabric
Color is caught, this kind of mode easily leads to dyestuff and the conjugation of polyester fabric not enough fastens, is firm, and dyestuff takes off easily from terylene strand
Color, and the energy saving of existing processing technology is poor, the water consumption in technique is very high, spent when printing and dyeing to fabric it is at high cost, and
Polyester fabric is printed and dyed of poor quality, a large amount of lousiness of residual is easy in polyester fabric, after being printed and dyed, polyester fabric is not beautiful enough
Sight, tensile strength are not high enough.
Summary of the invention
It is an object of the invention in order to solve usually uniting to terylene strand in existing polyester fabric processing technology
One establishment is to carry out printing and dyeing colouring again after fabric, and it is of poor quality to contaminating on polyester fabric that this kind of mode easily leads to dyestuff, dyestuff easily from
It decolourizes on terylene strand, and the energy saving of existing processing technology is poor, the water consumption in technique is very high, spends when printing and dyeing to fabric
It is at high cost, and polyester fabric is colored of poor quality, and a large amount of lousiness of residual is easy in polyester fabric and is washed after being printed and dyed
Not beautiful enough the problem of synthetic fibre fabric, and propose a kind of processing technology of saving water and energy of polyester fabric.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of processing technology of saving water and energy of polyester fabric, including dacron thread raw material select standby-dye silk-curled hair-braiding-
Cutting process step, the specific steps are as follows:
(1) dacron thread raw material selects standby: choosing raw material of the highly dense NC dacron thread as polyester fabric;
(2) it contaminates silk: firstly, checking dyeing terylene mechanism, guaranteeing dyeing terylene mechanism normal operation, needed according to processing technology
It wants, gets out required dye liquor into terylene Ran Si mechanism, terylene Ran Si mechanism is respectively by several terylene strands from dye liquor case
Set tankage in lead to give, terylene strand from set tankage in move when, the second motor drive several turns spray plates pass through several
Mouth spray is rotated clockwise to mobile terylene strand spray printing dye liquor, and first motor is driven by several curled hair swivel nuts simultaneously
Terylene strand rotates moving counterclockwise, is individually redyed by terylene Ran Si mechanism to every dacron thread;
(3) curled hair: after dacron thread is by printing and dyeing colouring, by the silk axis rotation winding dacron thread on wire wrapping disk, to terylene
Silk stretches, circumvolution, and the dacron thread after winding is sent into dacron thread circulation steam mechanism, to dacron thread rewinding, steam;
(4) it weaves: the dacron thread after rewinding being imported into braider, fabric is made in the braiding of a plurality of dacron thread by braider;
(5) it cuts: the dacron cotton material after braiding is cut in proportion using cutter, polyester fabric finished product is made.
Further improvement of the present invention scheme is: terylene Ran Si mechanism described in step (2) carries out every dacron thread
The dye liquor temperature individually dyed is 120 DEG C.
Further improvement of the present invention scheme is: the terylene Ran Si mechanism in step (2) includes gear fagging, support
Seat, bradyseism disk, upper cage plate, dye liquor case, lower cage plate and coupling bar, the gear fagging is horizontally set at the top of the support seat, and institute
It states support seat lower horizontal and is provided with cage plate, bradyseism disk is vertically arranged between the fagging tetrapod and upper cage plate, and
The upper cage plate parallel beneath is provided with lower cage plate, and both ends are mounted on dye liquor case between the upper cage plate and the lower cage plate,
And between the upper cage plate and lower cage plate quadrangle longitudinally through being equipped with coupling bar, the four side edge of gear fagging upper surface
It is equipped with rubber pad, four set tankages are angularly provided on two dye liquor casees, and be arranged inside the set tankage
There is resisdye cylinder, board ends of trapping described in two are provided with the vanning slot of indent, and described vanning slot one end side wall is provided with hollow
L shape dye liquor return bunker, in terylene strand while by spray-painting, the dye liquor of spray-painting can improve set tankage flow into vanning slot
In, dye liquor is imported dye liquor and returned in bunker by vanning slot, and people is facilitated to carry out again the dye liquor not with the attachment dyeing of terylene strand
Recycle, ensure that the feature of environmental protection used and save printing and dyeing cost, be arranged in the resisdye cylinder it is circular turn spray booth,
And the resisdye cylinder bosom is provided with distributing module, is provided with circular electrical coil resistance, and the resistance above the distributing module
It encloses inner sleeve and is equipped with circular first motor, the radians such as described first motor inner wall are provided with several arc-shaped curled hair spiral shells
Item, and being enclosed between several described curled hair ribbons equipped with harness cord slot, is provided through terylene strand in the harness cord slot, and described turn
Spray booth inner sleeve is equipped with circular second motor, and the radians such as described second motor inner wall are provided with several turn of spray plate, several
Described turn of spray plate inner wall is arc-shaped structure, and turning spray plate is hollow structure, and turns spray plate inner wall and be equidistantly tiltedly installed with
Several mouth sprays, several described mouth spray side walls are provided through several and divide spray orifice, and four coupling bars are
Cylindrical structure, and the first spring is arranged on the coupling bar, the junction of four coupling bars and upper cage plate is screwed on
There is bung flange, dress circle is provided on four bradyseism disks, the dress circle is hollow cylindrical structure, and on dress circle inside
Side through be equipped with it is cylindrical stretch strut, stretch and connect at the top of strut with gear fagging bottom, the strut lower section of stretching is welded with the
Two springs, and the second spring bottom and the bottom welding of dress circle.
Further improvement of the present invention scheme is: being vertically welded between the distributing module both ends and resisdye cylinder inner wall
Stay is welded, the distributing module is electrically connect with electrical coil resistance, first motor and the second motor.
Further improvement of the present invention scheme is: the first motor by several curled hair ribbons and terylene strand,
And second motor and several turns spray plates be in rotation connection.
Further improvement of the present invention scheme is: the dye liquor case, turns phase between spray plate and mouth spray inside at resisdye cylinder
It is intercommunicated, and the dye liquor case is internally provided with the air pump for facilitating and spraying dye liquor from mouth spray.
Further improvement of the present invention scheme is: the circulation of dacron thread described in step (3) steam mechanism includes third electricity
Machine, wire rolling plate, shaft, two steam-injection disks and lifting device, third motor one end are provided with cylindrical wire rolling plate, and institute
It states and is provided through cylindrical shaft inside wire rolling plate, third motor both ends pass through crawler belt and cover respectively with both ends of the shaft
Connect, and two steam-injection disks are separately positioned on wire rolling plate upper and lower ends, the both ends side wall of two crawler belts and wire rolling plate it
Before be provided with lifting device, hydraulic pump is vertically arranged on two lifting devices, the hydraulic pump lower inside runs through
It is provided with hydraulic stem, the hydraulic stem bottom is welded with the pulling circle of hollow circular, is provided with circle on two steam-injection disks
The dye liquor case of arc puts dye liquor by dye liquor case, and dye liquor bottom portion both ends are respectively provided with that there are two cylindrical crimpeds
Bar, the arc-shaped plate that is placed with is provided among dye liquor bottom portion, and two described steam-injection disk one end are provided with dye liquor case and turn
Dynamic turned column is equidistantly arranged several circular rolling rings on the crimped bar, and the rolling ring edge is provided with frosted circle,
Rolling ring on two crimped bars at two steam-injection disk both ends is bonded nip drum with terylene strand, and rolling ring is using frosted circle to terylene strand
Nip drum processes the mechanism to terylene strand steam more efficient, and keeps terylene strand thinner, thinner, is guaranteeing dacron thread
Item entirety tensile strength is higher simultaneously, and reduces the volume of terylene strand, and the plate that is placed with equidistantly is arranged in parallel with
Several spray cisterns, and several described spray cisterns are provided with steaming lamp between any two.
Further improvement of the present invention scheme is: two lifting devices pass through pulling circle respectively with both ends of the shaft
Socket, the hydraulic pump are flexibly connected by hydraulic stem with shaft, and third motor is turned by crawler belt with shaft and wire rolling plate
Dynamic connection.
Further improvement of the present invention scheme is: being provided with the slot rolling to match with rolling ring on the crimped bar, and rolls
The junction of slot and rolling ring is mounted on several balls, and frosted circle is pressed the ratio of 1-3% by the frosting powder of model LE-060
Example is added to squeeze out in acrylic material and be made.
Further improvement of the present invention scheme is: the dye liquor case is placed between plate and spray cistern inside and homogeneously interconnects
It is logical, and several spray holes are provided on the spray cistern, dye liquor case is by its internal air pump by dye liquor through several sprays
Mist hole is sprayed on terylene strand, and is placed with plate and is matched with wire rolling plate radian size.
Beneficial effects of the present invention:
In the invention, there is following benefit in the terylene Ran Si mechanism of use compared with traditional terylene dyeing mechanism:
1, terylene Ran Si mechanism respectively by several terylene strands from the set tankage of dye liquor case lead to gives, terylene strand from
When moving in set tankage, the second motor drives several turn of spray plate to rotate clockwise by several mouth sprays to mobile terylene
Strand spray printing dye liquor, and simultaneously the first first motor by several curled hair swivel nuts drive terylene strand rotate moving counterclockwise,
While guaranteeing that terylene strand is more efficient by spray-painting, and keep terylene strand more uniform by spray-painting, comprehensive, in terylene strand
When being printed and dyed, several curled hair swivel nuts drive terylene strand moving, improve the tight power of terylene strand, and electrical coil resistance is powered and sends out
Heat is heated the terylene strand Edge Coloring side passed through, fastens dye liquor more in conjunction with terylene strand.Dye liquor is on terylene strand
Adhere to stronger, be not easy to decolourize, and improve the intensity of terylene strand entirety, a plurality of terylene strand is carried out by respectively independent
Printing and dyeing, integrally print and dye to polyester fabric relative to tradition, and the printing and dyeing method is more comprehensive to terylene printing and dyeing, and dye liquor is to dyeing terylene
After will not decolourize, and reduce the process flow that dacron thread is printed and dyed, printing and dyeing efficiency improved, by respectively to a plurality of dacron thread
Item is individually printed and dyed, and keeps the dye liquor dosage of the mechanism less, keeps the technique more energy saving, water-saving when carrying out printing and dyeing work, section
About cost cost.
2, in terylene strand while by spray-painting, the dye liquor of spray-painting can improve set tankage and flow into vanning slot, vanning
Dye liquor is imported dye liquor and returned in bunker by slot, is facilitated people to be collected the dye liquor not with the attachment dyeing of terylene strand, is guaranteed
The feature of environmental protection that uses and save printing and dyeing cost.
3, the upper end cover bottom of gear fagging setting dyeing machine, terylene strand when to dyeing carry out block, guarantee dacron thread
Dye liquor of the item when being printed and dyed and in dye liquor case falls upper dust impurity, improves cleaning when polyester fabric printing and dyeing, and four
Second spring inside a bradyseism disk cooperates the first spring on four coupling bars to reduce vibration of the mechanism on dyeing machine,
Compound rubber pad is bonded with dyeing machine end cap bottom, and it is more stable to guarantee that the mechanism works when printing and dyeing to terylene strand, makes to turn spray
Plate is more uniform, comprehensive to terylene strand spray-painting, improves the quality of printing and dyeing.
In the invention, there is following benefit in the dacron thread circulation steam mechanism of use:
1, the terylene strand after dyeing is wound, and while winding through wire rolling plate, is placed with plate on two steam-injection disks
It is placed on the terylene strand of wire rolling plate both ends winding respectively, several spray cisterns being placed on plate are sprayed to terylene strand to be contaminated
Liquid, and several steam lamps and steam to terylene strand while sprinkling steams lamp to washing during contaminating on dye liquor and terylene strand
Synthetic fibre strand is evaporated again, and steaming lamp keeps dye liquor fog-like, has saved dye liquor to the usage amount contaminated on dacron thread, and using steaming lamp to terylene
Strand steams again, is recycled with this, it is whole more tight, integrated to make terylene strand, and improves dye liquor to contaminating on dacron thread
Concentration, the polyester fabric knit out is more beautiful, durable, and by way of steaming, and uses water when reducing mechanism work
Amount keeps the mechanism more energy saving when working.
2 and during the mechanism steam, the hydraulic pump on two lifting devices is by pulling circle constantly to drive in shaft
Lower activity, to drive the terylene strand in wire rolling plate up and down, on two crimped bars for cooperating two steam-injection disk both ends
Rolling ring is bonded nip drum with terylene strand, and rolling ring, to terylene strand nip drum, makes the mechanism in terylene strand steam using frosted circle
Dye is processed more efficient.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, will be described below to embodiment required
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for ability
For the those of ordinary skill of domain, without creative efforts, it can also be obtained according to these attached drawings other attached
Figure.
Fig. 1 is the stereochemical structure signal of terylene Ran Si mechanism in a kind of processing technology of saving water and energy of polyester fabric of the present invention
Figure.
Fig. 2 is the stereochemical structure decomposing schematic representation of terylene Ran Si mechanism in Fig. 1 of the present invention.
Fig. 3 connect top view with resisdye cylinder for printing and dyeing case in Fig. 2 of the present invention.
Fig. 4 is a-quadrant detail enlarged diagram in Fig. 3 of the present invention.
Fig. 5 is to turn spray booth top view in Fig. 4 of the present invention.
Fig. 6 is to turn spray plate front view in Fig. 5 of the present invention.
Fig. 7 is coupling bar schematic perspective view in Fig. 1 of the present invention.
Fig. 8 is the bradyseism disk sectional view in Fig. 1 of the present invention.
Fig. 9 is the three-dimensional knot that dacron thread recycles steam mechanism in a kind of processing technology of saving water and energy of polyester fabric of the present invention
Structure schematic diagram.
Figure 10 is the lifting device schematic perspective view in Fig. 9 of the present invention.
Figure 11 is the schematic perspective view of the steam-injection disk in Fig. 9 of the present invention.
Figure 12 is the crimped bar schematic perspective view in Figure 11 of the present invention.
Figure 13 is the bottom view for being placed with plate in Figure 11 of the present invention.
It is marked in figure: 1, keeping off fagging;2, seat is supportted;3, bradyseism disk;4, upper cage plate;5, dye liquor case;6, lower cage plate;7, it connects
Bolt;8, terylene strand;9, rubber pad;10, tankage is covered;11, resisdye cylinder;12, vanning slot;13, dye liquor returns bunker;14, turn spray booth;
15, distributing module;16, stay is welded;17, electrical coil resistance;18, first motor;19, harness cord slot;20, curled hair ribbon;21, the second motor;
22, turn to spray plate;23, mouth spray;24, divide spray orifice;25, the first spring;26, dress circle;27, strut is stretched;28, second spring;29,
Three motors;30, wire rolling plate;31, shaft;32, crawler belt;33, disk is steamed;34, lifting device;35, hydraulic pump;36, circle is pulled;
37, dye liquor case;38, crimped bar;39, it is placed with plate;40, rolling ring;41, frosted circle;42, spray cistern;43, lamp is steamed.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts all other
Embodiment shall fall within the protection scope of the present invention.
A kind of melt spinning traditional handicraft, including dacron thread raw material select standby-dye silk-curled hair-braiding-cutting process step
Suddenly, the specific steps are as follows:
(1) dacron thread raw material selects standby: choosing raw material of the highly dense NC dacron thread as polyester fabric;
(2) it contaminates silk: firstly, checking dyeing terylene mechanism, guaranteeing dyeing terylene mechanism normal operation, needed according to processing technology
It wants, gets out required dye liquor into terylene Ran Si mechanism, terylene Ran Si mechanism is respectively by several terylene strands 8 from dye liquor case
Lead in 5 set tankage 10 and send, when terylene strand 8 is moved from set tankage 10, the second motor 21 drives several turn of spray plate 22
It is rotated clockwise by several mouth sprays 23 to mobile 8 spray printing dye liquor of terylene strand, and if first motor 18 passes through simultaneously
Dry curled hair swivel nut 20 drives the rotation moving counterclockwise of terylene strand 8, is carried out by terylene Ran Si mechanism to every dacron thread single
Solely dyeing;
(3) curled hair: after dacron thread is by printing and dyeing colouring, by the silk axis rotation winding dacron thread on wire wrapping disk, to terylene
Silk stretches, circumvolution, and the dacron thread after winding is sent into dacron thread circulation steam mechanism, by the terylene strand 8 after dyeing through curled hair
Disk 30 is wound, and while winding, and two plates 39 that are placed with steamed on disk 33 are placed with respectively in the winding of 30 both ends of wire rolling plate
On terylene strand 8, several spray cisterns 42 being placed on plate 39 spray dye liquor to terylene strand 8, and several while sprinkling
A steaming lamp 43 steams terylene strand 8, during dye liquor is combined with terylene strand 8, steams lamp 43 and steams again to terylene strand 8
It is dry, to dacron thread rewinding, steam;
(4) it weaves: the dacron thread after rewinding being imported into braider, fabric is made in the braiding of a plurality of dacron thread by braider;
(5) it cuts: the dacron cotton material after braiding is cut in proportion using cutter, polyester fabric finished product is made.
The dye liquor temperature that terylene Ran Si mechanism described in step (2) individually dyes every dacron thread is 120 DEG C.
As shown in figures 1-8, the terylene Ran Si mechanism in step 3 includes gear fagging 1, support seat 2, bradyseism disk 3, upper cage plate 4, dye
Liquid case 5, lower cage plate 6 and coupling bar 7, gear fagging 1 is horizontally set on 2 top of support seat, and supports 2 lower horizontal of seat and be provided with cage plate
4, bradyseism disk 3 is vertically arranged between 1 tetrapod of fagging and upper cage plate 4, and 4 parallel beneath of upper cage plate is provided with lower cage plate
6, both ends are mounted on dye liquor case 5 between upper cage plate 4 and lower cage plate 6, and quadrangle is longitudinally passed through between upper cage plate 4 and lower cage plate 6
It wears and coupling bar 7 is installed, gear 1 upper surface of fagging, four side edge is equipped with rubber pad 9, angularly sets on two dye liquor casees 5
Tankage 10 is covered there are four setting, and covers and is arranged with resisdye cylinder 11 inside tankage 10, and two lower 6 both ends of cage plate are provided with indent
Vanning slot 12, vanning 12 one end side wall of slot is provided with hollow L shape dye liquor and returns bunker 13, in terylene strand 8 by the same of spray-painting
When, the dye liquor of spray-painting can improve set tankage 11 and flow into vanning slot 12, and dye liquor is imported dye liquor and returned in bunker 13 by vanning slot 12,
Facilitate people to not with terylene strand 8 attachment dyeing dye liquor be recycled, ensure that the feature of environmental protection used and
Save printing and dyeing cost, be arranged in resisdye cylinder 11 it is circular turn spray booth 14, and 11 bosom of resisdye cylinder is provided with distributing module
15, it is provided with circular electrical coil resistance 17 above distributing module 15, and 17 inner sleeve of electrical coil resistance is equipped with circular first motor 18, first
The radians such as 18 inner wall of motor are provided with several arc-shaped curled hair ribbons 20, and enclose to be equipped between several curled hair ribbons 20 and lead to
Silk slot 19, is provided through terylene strand 8 in harness cord slot 19, turns 14 inner sleeve of spray booth equipped with circular second motor 21, and second
The radians such as 21 inner wall of motor are provided with several turn of spray plate 22, several turn of spray 22 inner wall of plate is arc-shaped structure, and turns spray
Plate 22 is hollow structure, and turns spray 22 inner wall of plate and be equidistantly tiltedly installed with several mouth sprays 23, several 23 sides of mouth spray
Wall is provided through several and divides spray orifice 24, and four coupling bars 7 are cylindrical structure, and are arranged with first on coupling bar 7
The junction of spring 25, four coupling bars 7 and upper cage plate 4 is screwed with bung flange, and dress circle 26 is provided on four bradyseism disks 3,
Dress circle 26 is hollow cylindrical structure, and fill 26 inner uppers of circle run through be equipped with it is cylindrical stretch strut 27, stretch the top of strut 27
Portion is connect with gear 1 bottom of fagging, is stretched and is welded with second spring 28 below strut 27, and 26 bottoms of 28 bottom of second spring and dress circle
Welding.
As preferred embodiments of the present invention, weldering support is vertically welded between 11 inner wall of 15 both ends of distributing module and resisdye cylinder
Item 16, distributing module 15 is electrically connect with electrical coil resistance 17, first motor 18 and the second motor 21, by distributing module to electrical coil resistance
17, first motor 18 and the power supply of the second motor 21, guarantee the normal operation of terylene Ran Si mechanism.
As preferred embodiments of the present invention, first motor 18 passes through several curled hair ribbons 20 and terylene strand 8 and the
Two motors 21 are with several turn of spray plate 22 in rotation connection, when terylene strand 8 is moved from set tankage 10, the second motor 21
Several turn of spray plate 22 is driven to rotate clockwise by several mouth sprays 23 to mobile 8 spray printing dye liquor of terylene strand, and same
When the first first motor 18 by several curled hair swivel nuts 20 drive terylene strand 8 counterclockwise rotation moving, guarantee terylene strand 8
It is more efficient by upper dye.
As preferred embodiments of the present invention, dye liquor case 5, turns phase between spray plate 22 and 23 inside of mouth spray at resisdye cylinder 11
It is intercommunicated, guarantee that dye liquor can flow to mouth spray 23 from dye liquor case 5, the colouring of spray printing dye liquor is carried out to dacron thread, and in dye liquor case 5
Portion is provided with the air pump for facilitating and spraying dye liquor from mouth spray 23.
As described and depicted in figs. 9-13, in step 4 dacron thread circulation steam mechanism include third motor 29, wire rolling plate 30, shaft 31,
Two steam-injection disks 33 and lifting device 34,29 one end of third motor are provided with cylindrical wire rolling plate 30, and inside wire rolling plate 30
It is provided through cylindrical shaft 31,29 both ends of third motor pass through crawler belt 32 and are socketed respectively with 31 both ends of shaft, and two
A steam-injection disk 33 is separately positioned on 30 upper and lower ends of wire rolling plate, is respectively provided with before two crawler belts 32 and the both ends side wall of wire rolling plate 30
There is lifting device 34, hydraulic pump 35 is vertically arranged on two lifting devices 34,35 lower inside of hydraulic pump is provided through liquid
Compression bar, hydraulic stem bottom are welded with the pulling circle 36 of hollow circular, are provided with arc-shaped dye liquor case on two steam-injection disks 33
37, dye liquor is put by dye liquor case 37, and 37 bottom both ends of dye liquor case are respectively provided with that there are two cylindrical crimped bar 38, dye liquor casees
Be provided among 37 bottoms it is arc-shaped be placed with plate 39, two steam the turned column that 33 one end of disk are provided with the rotation of dye liquor case 37,
Several circular rolling rings 40 are equidistantly arranged on crimped bar 38, and 40 edge of rolling ring is provided with frosted circle 41, two steam-injections
Rolling ring 40 on two crimped bars 38 at 33 both ends of disk is bonded nip drum with terylene strand 8, and rolling ring is using frosted circle 41 to dacron thread
8 nip drum of item processes the mechanism to 8 steam of terylene strand more efficient, and keeps terylene strand 8 thinner, thinner, is guaranteeing to wash
The whole tensile strength of synthetic fibre strand 8 is higher simultaneously, and reduces the volume of terylene strand 8, is placed with plate 39 and equidistantly sets in parallel
Several spray cisterns 42 are equipped with, and several spray cisterns 42 are provided with steam lamp 43 between any two.
As preferred embodiments of the present invention, two lifting devices 34 by pull circle 36 respectively with 31 liang of end caps of shaft
It connects, hydraulic pump 35 is flexibly connected by hydraulic stem with shaft 31, and third motor 29 passes through crawler belt 32 and shaft 31 and wire rolling plate
30 are rotatablely connected, several spray cisterns 42 being placed on plate 39 spray dye liquor to terylene strand 8, and several while sprinkling
A steaming lamp 43 steams terylene strand 8, during dye liquor on terylene strand 8 to contaminating, steams lamp 43 and is evaporated again to terylene strand 8,
Terylene strand 8 is steamed again using lamp 43 is steamed, steaming 43 temperature of lamp is 130 DEG C, and dye liquor is fog-like by spray-painting to dacron thread, is reduced
The dosage contaminated on dye liquor, has been saved the cost cost in the process flow, has been recycled with this, steps up terylene strand 8 integrally more
Taut, integration, and dye liquor is higher to the concentration contaminated on dacron thread, the polyester fabric knit out is more beautiful, durable.
As preferred embodiments of the present invention, be provided with the slot rolling to match with rolling ring 40 on crimped bar 38, and slot rolling with
The junction of rolling ring 40 is mounted on several balls, and frosted circle 41 is pressed the ratio of 1-3% by the frosting powder of model LE-060
Example is added to squeeze out in acrylic material and be made.
As preferred embodiments of the present invention, dye liquor case 37, be placed between 42 inside of plate 39 and spray cistern it is homogeneous intercommunicated,
And several spray holes are provided on spray cistern 42, dye liquor is penetrated several spray holes by its internal air pump by dye liquor case 37
It is sprayed on terylene strand 8, and is placed with plate 39 and matches with 30 radian size of wire rolling plate.
Beneficial effects of the present invention:
In the invention, there is following benefit in the terylene Ran Si mechanism of use compared with traditional terylene dyeing mechanism:
1, several terylene strands 8 are led to from the set tankage 10 of dye liquor case 5 send respectively by terylene Ran Si mechanism, in dacron thread
When item 8 is moved from set tankage 10, the second motor 21 drives several turn of spray plate 22 to turn clockwise by several mouth sprays 23
It is dynamic that mobile 8 spray printing dye liquor of terylene strand, and simultaneously, the first first motor 18 passes through several curled hair swivel nuts 20 drive terylene
Strand 8 counterclockwise rotation moving, guarantee terylene strand 8 it is more efficient by spray-painting while, and make terylene strand 8 by spray-painting more
Add comprehensively, when terylene strand 8 is printed and dyed, several curled hair swivel nuts 20 drive 8 moving of terylene strand, improve terylene strand 8
Tight power, and 17 heating power of electrical coil resistance is heated the 8 Edge Coloring side of terylene strand passed through, makes dye liquor and terylene strand 8
In conjunction with more fastening.Dye liquor is not easy to decolourize on terylene strand 8, and improves the whole intensity of terylene strand 8, by respectively to more
Terylene strand 8 is individually printed and dyed, and is integrally printed and dyed relative to tradition to polyester fabric, which prints and dyes more to terylene
Comprehensively, dye liquor will not decolourize to after dyeing terylene, and reduce the process flow that dacron thread is printed and dyed, and improve printing and dyeing efficiency,
By individually being printed and dyed to a plurality of terylene strand respectively, keeps the dye liquor dosage of the mechanism less, the technique is made to carry out printing and dyeing work
It is more energy saving when making, water-saving, save cost cost.
2, in terylene strand 8 while by spray-painting, the dye liquor of spray-painting can improve set tankage 11 and flow into vanning slot 12,
Dye liquor is imported dye liquor and returned in bunker 13 by slot 12 of casing, people is facilitated to be collected the dye liquor not dyed to terylene strand 8,
Processing, ensure that the feature of environmental protection used and saves printing and dyeing cost.
3, the upper end cover bottom of dyeing machine is arranged in gear fagging 1, and the terylene strand 8 when to dyeing carries out block, guarantees terylene
Dye liquor of the strand 8 when being printed and dyed and in dye liquor case 5 falls upper dust impurity, improves cleaning when polyester fabric printing and dyeing,
And the first spring 25 on four coupling bars 7 of cooperation of second spring 28 inside four bradyseism disks 3 reduces the mechanism and is printing and dyeing
Vibration on machine, compound rubber pad 9 are bonded with dyeing machine end cap bottom, guarantee mechanism work when printing and dyeing to terylene strand 8
It is more stable, keep turn spray plate 22 more uniform, comprehensive to 8 spray-painting of terylene strand, improves the quality of printing and dyeing.
In the invention, there is following benefit in the dacron thread circulation steam mechanism of use:
1, the terylene strand 8 after dyeing is wound through wire rolling plate 30, and while winding, two patches steamed on disk 33
It puts plate 39 to be placed with respectively on the terylene strand 8 of 30 both ends of wire rolling plate winding, several spray cisterns 42 for being placed on plate 39 are to washing
Synthetic fibre strand 8 sprays dye liquor, and several steaming lamps 43 steam terylene strand 8 while sprinkling, in dye liquor and 8 knot of terylene strand
During conjunction, steam lamp 43 is evaporated terylene strand 8 again, and is steamed again using lamp 43 is steamed to terylene strand 8, steams 43 temperature of lamp and is
130 DEG C, dye liquor is fog-like in spray-painting to dacron thread, to be reduced the dosage contaminated on dye liquor, has saved the flower in the process flow
It is costly, it is recycled with this, it is whole more tight, integrated to make terylene strand 8, and dye liquor is higher to the concentration contaminated on dacron thread,
The polyester fabric knit out is more beautiful, durable, and by way of steaming, and reduces water consumption when mechanism work, makes
The mechanism is more energy saving when working.
2 and during the mechanism steam, the hydraulic pump 35 on two lifting devices 34 is by pulling circle 36 constantly to drive
Shaft 31 is up and down, to drive the terylene strand 8 in wire rolling plate 30 up and down, cooperates the two of two steam-injection 33 both ends of disk
Rolling ring 40 on a crimped bar 38 is bonded nip drum with terylene strand 8, and rolling ring, to 8 nip drum of terylene strand, makes this using frosted circle 41
Mechanism processes 8 steam of terylene strand more efficient.
Table 1: the concentration test result that dye liquor dyes dacron thread
Table 2: the dye liquor dosage test result that dye liquor dyes dacron thread
The working principle of terylene Ran Si mechanism in the processing technology of this polyester fabric: terylene Ran Si mechanism is respectively by several
Terylene strand 8 leads to from the set tankage 10 of dye liquor case 5 to be sent, when terylene strand 8 is moved from set tankage 10,21 band of the second motor
It moves several turn of spray plate 22 to rotate clockwise by several mouth sprays 23 to mobile 8 spray printing dye liquor of terylene strand, and simultaneously
First motor 18 drives the rotation moving counterclockwise of terylene strand 8 by several curled hair swivel nuts 20, is guaranteeing that terylene strand 8 is sprayed
Dye is more efficient, and when terylene strand 8 is printed and dyed, several curled hair swivel nuts 20 drive 8 moving of terylene strand, improves dacron thread
The tight power of item 8, and 17 heating power of electrical coil resistance are heated the 8 Edge Coloring side of terylene strand passed through, make dye liquor and dacron thread
Item 8 is combined and is more fastened, and in terylene strand 8 while by spray-painting, the dye liquor of spray-painting can improve set tankage 11 and flow into vanning slot
In 12, dye liquor is imported dye liquor and returned in bunker 13 by vanning slot 12, facilitates dye liquor progress of the people to not dyeing to terylene strand 8
It regathers, handle, the upper end cover bottom of dyeing machine is arranged in gear fagging 1, and the terylene strand 8 when to dyeing carries out block, guarantees to wash
Dye liquor of the synthetic fibre strand 8 when being printed and dyed and in dye liquor case 5 falls upper dust impurity, the second spring 28 inside four bradyseism disks 3
The first spring 25 on four coupling bars 7 is cooperated to reduce vibration of the mechanism on dyeing machine, compound rubber pad 9 and dyeing machine
It is more stable to guarantee that the mechanism works when printing and dyeing to terylene strand 8 for the fitting of end cap bottom.
The working principle of dacron thread circulation steam mechanism in the processing technology of this polyester fabric: by the terylene strand after dyeing
8 wind through wire rolling plate 30, and while winding, and two plates 39 that are placed with steamed on disk 33 are placed with respectively at 30 both ends of wire rolling plate
On the terylene strand 8 of winding, several spray cisterns 42 being placed on plate 39 spray dye liquor to terylene strand 8, and in the same of sprinkling
When several steam lamps 43 terylene strand 8 is steamed, during dye liquor is combined with terylene strand 8, steaming lamp 43 to terylene strand 8
It is evaporated again, adheres to dye liquor more evenly on terylene strand 8, and terylene strand 8 is steamed again using lamp 43 is steamed, recycled with this,
Remaining lousiness on terylene strand 8 is eliminated, and keeps terylene strand 8 whole more tight, integrated.And in the mechanism steam mistake
Cheng Zhong, the hydraulic pump 35 on two lifting devices 34 is by pulling circle 36 constantly to drive shafts 31 up and down, to drive volume
Terylene strand 8 in wire tray 30 is up and down, cooperate two steam-injection 33 both ends of disk two crimped bars 38 on rolling ring 40 with wash
Synthetic fibre strand 8 is bonded nip drum, and rolling ring, to 8 nip drum of terylene strand, processes the mechanism to 8 steam of terylene strand using frosted circle 41
It is more efficient.
The above content is just an example and description of the concept of the present invention, affiliated those skilled in the art
It makes various modifications or additions to the described embodiments or is substituted in a similar manner, without departing from invention
Design or beyond the scope defined by this claim, be within the scope of protection of the invention.