CN109486015A - A kind of fibre-reinforced polypropylene material and preparation method thereof - Google Patents
A kind of fibre-reinforced polypropylene material and preparation method thereof Download PDFInfo
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- CN109486015A CN109486015A CN201811491097.5A CN201811491097A CN109486015A CN 109486015 A CN109486015 A CN 109486015A CN 201811491097 A CN201811491097 A CN 201811491097A CN 109486015 A CN109486015 A CN 109486015A
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- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/0405—Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres
- C08J5/042—Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres with carbon fibres
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/0405—Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres
- C08J5/041—Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres with metal fibres
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- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/10—Homopolymers or copolymers of propene
- C08J2323/12—Polypropene
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- C08J2373/00—Characterised by the use of macromolecular compounds obtained by reactions forming a linkage containing oxygen or oxygen and carbon in the main chain, not provided for in groups C08J2359/00 - C08J2371/00; Derivatives of such polymers
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- C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2423/10—Homopolymers or copolymers of propene
- C08J2423/12—Polypropene
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- C08J2451/00—Characterised by the use of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers
- C08J2451/06—Characterised by the use of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K3/042—Graphene or derivatives, e.g. graphene oxides
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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Abstract
The invention belongs to the technical field of modification of polymer composite, and in particular to a kind of fibre-reinforced polypropylene material and preparation method thereof.The polypropylene material is using highly crystalline homopolypropylene as basic component, polyketone resin is added to improve material wear ability and mechanical performance, add the compounding fiber of chopped carbon fiber and aluminum fiber composition, and addition graphene is assisted to improve the mechanical strength and thermal conductivity of material, compatilizer is added to improve the cohesive force between raw material, material mechanical performance is improved, the ageing-resistant performance of material is improved using antioxidant, the friction generated when material processing is reduced using lubricant.The material has the characteristics that high strength and modulus, conductive and heat-conductive, high-temperature resistant, excellent dimensional stability, can meet automobile under harsh environment, machinery, chemical industry heat exchanger components completely to the functional requirements of material.
Description
Technical field
The invention belongs to the technical field of modification of polymer composite, and in particular to a kind of fibre-reinforced polypropylene material
Material and preparation method thereof.
Background technique
Polypropylene (PP) is a kind of thermoplastic resin of function admirable, has many advantages, such as cost performance is high, easy to process,
It is all widely used in fields such as automobile, household electrical appliances, but is used as engineering plastics at present, in intensity, rigidity, conduction, led
Heat etc. Shortcomings require to be further improved according to its application environment.Carbon fiber has small specific gravity, specific strength and ratio
The features such as modulus is high, corrosion-resistant, is the most important reinforcement of advanced composite material.Carbon fibre reinforced composite has intensity
The advantages that high, light-weight, high temperature resistant, high heat resistance, research prepare high-performance carbon fibre reinforced polypropylene compound material, to meet
Automotive field requires highly important economic value and social effect to material lightweight.In addition, polyacrylic thermally conductive
Performance is poor, as long as thermal conductivity 0.19W/ (mk), when being applied to chemical industry heat exchanger, electronic radiation equipment, it is necessary to mention
Its high heating conduction is to meet the field that these have higher requirements to thermal conductivity.Therefore, it is multiple to study high-intensitive high thermal conductivity polypropylene
Condensation material is of great significance with meeting the fields such as automobile, machinery, chemical industry, electronics to the needs of functional composite material.
Summary of the invention
It is in order to overcome the drawbacks of the prior art and insufficient, the primary purpose of the present invention is that providing a kind of fibre-reinforced poly-
Propylene material, the material have high-intensitive high rigidity, excellent electric conductivity, heating conduction, heat resistance and dimensional stability
The features such as.
Another object of the present invention is to provide the preparation methods of above-mentioned fibre-reinforced polypropylene material.
To achieve the goals above, The technical solution adopted by the invention is as follows:
A kind of fibre-reinforced polypropylene material includes following raw material: highly crystalline homopolypropylene, polyketone, be chopped carbon fiber
Dimension, aluminum fiber, graphene, compatilizer, antioxidant and lubricant.
It is furthermore preferred that the fibre-reinforced polypropylene material is made of following raw material by mass percentage:
Above-mentioned raw materials mass fraction adds up to 100%.
Preferably, the highly crystalline homopolypropylene is granular, melt quality stream under the conditions of 230 DEG C and 2.16KG
Dynamic rate is 20~60g/10min.
Preferably, the polyketone is graininess, and melt mass flow rate under the conditions of 240 DEG C and 2.16KG is
100~300g/10min.
It is furthermore preferred that the polyketone is the M230A purchased from Xiaoxing Co., Ltd., South Korea.
Preferably, the length of the chopped carbon fiber is 2~5mm, and fibre diameter is 6~20um.
It is furthermore preferred that the chopped carbon fiber is the chopped carbon fiber PX35CA0250-65 purchased from toray company
Or the CO70CP006-PEY of Amos composites company, South Korea.
Preferably, the length of the aluminum fiber is 2~4mm, and fibre diameter is 20~90um.
It is furthermore preferred that the aluminum fiber is the aluminum fiber purchased from Xinyu City Jin Tong Industrial Co., Ltd..
Preferably, the graphene is sheet, and microplate diameter is 2~4mm, and bulk density is 0.31~0.39g/ml.
It is furthermore preferred that the graphene is the KNG-T181- purchased from Xiamen Kai Na graphene technical concern Co., Ltd
2。
Preferably, the compatilizer is grafting maleic anhydride with ethylene propylene terpolymer EPDM-g-MAH, styrene-fourth two
Alkene-styrol copolymer grafted maleic anhydride SBS-g-MAH, polyolefin thermoplastic elastomer grafted maleic anhydride TPO-g-MAH,
One of ethylene-octene copolymer grafted maleic anhydride POE-g-MAH and polypropylene grafted maleic anhydride PP-g-MAH or two
Kind or more.
Preferably, the antioxidant is four [methyl-β-(3,5- di-tert-butyl-hydroxy phenyl) propionic ester] Ji Wusi
Alcohol ester (antioxidant 1010), 1,3,5- tri- (3,5- di-tert-butyl-4-hydroxyl benzyl) isocyanuric acid (antioxidant 3114), 1,3,5-
Trimethyl -2,4,6- three (3,5- di-tert-butyl-4-hydroxyl benzyl) benzene (antioxidant 330), (4- tert-butyl -3- hydroxyl of 1,3,5- tri-
Base -2,6- dimethyl benzyl) -1,3,5- triazine -2,4,6- (1H, 3H, 5H)-triketone (antioxidant 1790), three (nonyl of phosphorous acid
Phenyl ester) (antioxidant TNP P), three (2,4- di-t-butyl) phenyl-phosphites (irgasfos 168) and bis- (2,4- DI-tert-butylphenol compounds)
One or more of pentaerythritol diphosphites (antioxidant 626).
Preferably, the lubricant is in calcium stearate, zinc stearate, stearic acid, white oil and ethylene bis stearamide
One or more.
The present invention further provides the preparation method of above-mentioned fibre-reinforced polypropylene material, including the following steps: will be high
It is uniform to crystallize homopolypropylene, polyketone, graphene, compatilizer, antioxidant, mix lubricant, obtains mixed material;By mixture
Material and the composite fibre melting extrusion of chopped carbon fiber and aluminum fiber, it is cooling, it is dry to get arriving described fibre-reinforced poly- third
Alkene material.
Preferably, the uniformly mixed method is to stir 2~8 minutes under the revolving speed of 2000~3000rpm.
Preferably, the melting extrusion uses draw ratio to carry out for the parallel double-screw extruder of 48:1.
It is furthermore preferred that when the described melting extrusion, by mixed material and composite fibre respectively from parallel double-screw extruder
Main feed hopper and side feed hopper be added.
It is further preferred that the screw speed of the melting extrusion is 400~800r/min, main hopper feed screw
Frequency is 15~40HZ, and the feeding frequency of side feed hopper is accordingly adjusted according to the adding proportion of fiber.
Preferably, totally 12 temperature sections, the temperature of each section from hopper to die head are distinguished for the melting extrusion
It is 180~210 DEG C, 180~210 DEG C, 210~240 DEG C, 210~240 DEG C, 210~240 DEG C, 210~240 DEG C, 190~220
DEG C, 190~220 DEG C, 190~220 DEG C, 200~230 DEG C, 200~230 DEG C, 210~240 DEG C.
Preferably, the mode of the cooling is cooling for sink.
Preferably, the mode of the drying is blower drying.
Preferably, after the drying, obtained fibre-reinforced polypropylene material will be squeezed out and carries out pelletizing again, obtaining length is
The fibre-reinforced polypropylene material of 3~5mm.
Compared with the prior art, the invention has the following advantages and beneficial effects:
(1) present invention uses highly crystalline homopolypropylene as substrate, compared to common homopolypropylene and copolymerization poly- third
Alkene has higher hardness, intensity and rigidity, and better heat resistance, dimensional stability are good so as to assign material
Mechanical performance, in addition, the polypropylene of high melt mass flow rate can assign material good processing performance in selecting.
(2) polypropylene/polyketone alloy material of polyketone resin preparation is added in the present invention, and it is excellent to can use polyketone resin
Friction and wear behavior, good impact flexibility and excellent heat resistance improve the respective performances of polypropylene material, while poly- third
Alkene material can be improved its processing performance, lustrous surface, reduce cost, realize the mutual supplement with each other's advantages of the two.
(3) on the one hand the present invention can increase polypropylene/polyketone alloy material using chopped carbon fiber and aluminum fiber compounding
Qiang Zenggang increases its heat resistance and dimensional stability, while can greatly promote the electric conductivity of material.
(4) present invention is compounded using the graphene of sheet with chopped carbon fiber, aluminum fiber, forms crossover network structure, structure
At more perfect and smooth passage of heat, polypropylene/polyketone alloy material thermal conductivity can be further promoted and improved
Energy.
(5) present invention is the thermodynamic compatibility improved between polypropylene and polyketone resin using the effect of compatilizer, with
And the interfacial adhesion between resin and fiber, to improve the intensity and impact flexibility of material.
(6) present invention can prevent material from occurring in the process of processing and using since heat, oxygen act on using antioxidant
Degradation reaction, and can assign material good long-term heatproof air aging performance.
(7) present invention is to reduce between polymeric inner molecule and polymer molecule and processing using the effect of lubricant
The friction of mechanical surface, to promote the processing performance of material, rheological property and demolding performace.
(8) fibre-reinforced polypropylene material prepared by the present invention have high strength and modulus, conductive and heat-conductive, high-temperature resistant,
The features such as excellent dimensional stability, can meet automobile under harsh environment, machinery, chemical industry heat exchanger components to the function of material completely
Property demand.
Specific embodiment
Below with reference to embodiment, the present invention is described in further detail, and embodiments of the present invention are not limited thereto.
For not specifically specified technological parameter, routine techniques progress can refer to.
Embodiment 1
The present embodiment provides a kind of fibre-reinforced polypropylene materials and preparation method thereof.
The fibre-reinforced polypropylene material is matched by following mass percentage composition:
Highly crystalline 20% (the trade mark: PPMM20-S, Sinopec Group Maoming point public affairs of homopolypropylene
Department), polyketone 30% (trade mark: M230A, Xiaoxing Co., Ltd., South Korea), chopped carbon fiber 30% (trade mark: PX35CA0250-65,
Toray company), aluminum fiber 5% (dimension length 4mm, fibre diameter 90um, Xinyu City Jin Tong Industrial Co., Ltd.), graphene
13.6% (trade mark: KNG-T181-2, Xiamen Kai Na graphene technical concern Co., Ltd), compatilizer 1% (trade mark: 1001,
PP-g-MAH, the bright Co., Ltd of Israel Puli), antioxidant 1790 be 0.1% (model: 1790, the limited public affairs of U.S.'s cyanogen specialization work
Department), antioxidant 626 is 0.1% (model: SONOX 626, Shandong Province Linyi City Sanfeng Chemical Industry Co., Ltd.) and lubricant
0.2% (calcium stearate 3818, Zhongshan Huamingtai Chemical Co., Ltd.).
The preparation method of above-mentioned fibre-reinforced polypropylene material:
After above-mentioned material weighing, chopped carbon fiber and aluminum fiber mix the side feed material material for being added to extruder later
In bucket, remaining material is added to stirring 3 minutes in high-speed mixer (revolving speed 2000rpm), and the material stirred evenly is added
Into the main feed hopper for the parallel double-screw extruder that draw ratio is 48:1, each section temperature of the extruder from hopper to die head is set
Degree is respectively (totally 12nd area): 180 DEG C, 180 DEG C, and 210 DEG C, 210 DEG C, 210 DEG C, 210 DEG C, 190 DEG C, 190 DEG C, 190 DEG C, 200 DEG C,
200 DEG C, 210 DEG C, the screw speed of host is 500r/min, and the frequency of main hopper feed screw is 25HZ, and side feed hopper is fed
Material frequency is 12HZ, and then material blended melting is squeezed out.
The above-mentioned grain item come out through extruding dies is cooling, air-dried by sink, is then delivered to pelleter and carries out pelletizing,
The polypropylene material that the high-performance fiber that length is 3~5mm enhances can be obtained.
Embodiment 2
The present embodiment provides a kind of fibre-reinforced polypropylene materials and preparation method thereof.
The fibre-reinforced polypropylene material is matched by following mass percentage composition:
Highly crystalline 20% (the trade mark: PPMM20-S, Sinopec Group Maoming point public affairs of homopolypropylene
Department), polyketone 20% (trade mark: M230A, Xiaoxing Co., Ltd., South Korea), chopped carbon fiber 20% (trade mark: PX35CA0250-65,
Toray company), aluminum fiber 5% (dimension length 4mm, fibre diameter 90um, Xinyu City Jin Tong Industrial Co., Ltd.), graphene
30% (trade mark: KNG-T181-2, Xiamen Kai Na graphene technical concern Co., Ltd), compatilizer 4.6% (trade mark: 1001,
PP-g-MAH, the bright Co., Ltd of Israel Puli), antioxidant 1790 be 0.1% (model: 1790, the limited public affairs of U.S.'s cyanogen specialization work
Department), antioxidant 626 is 0.1% (model: SONOX 626, Shandong Province Linyi City Sanfeng Chemical Industry Co., Ltd.) and lubricant
0.2% (calcium stearate 3818, Zhongshan Huamingtai Chemical Co., Ltd.).
The preparation method of above-mentioned fibre-reinforced polypropylene material:
After above-mentioned material weighing, chopped carbon fiber and aluminum fiber mix the side feed material material for being added to extruder later
In bucket, remaining material is added to stirring 4 minutes in high-speed mixer (revolving speed 2000rpm), and the material stirred evenly is added
Into the main feed hopper for the parallel double-screw extruder that draw ratio is 48:1, each section temperature of the extruder from hopper to die head is set
Degree is respectively (totally 12nd area): 190 DEG C, 190 DEG C, and 220 DEG C, 220 DEG C, 220 DEG C, 230 DEG C, 200 DEG C, 200 DEG C, 200 DEG C, 210 DEG C,
210 DEG C, 220 DEG C, the screw speed of host is 500r/min, and the frequency of main hopper feed screw is 25HZ, and side feed hopper is fed
Material frequency is 10HZ, and then material blended melting is squeezed out.
The above-mentioned grain item come out through extruding dies is cooling, air-dried by sink, is then delivered to pelleter and carries out pelletizing,
The polypropylene material that the high-performance fiber that length is 3~5mm enhances can be obtained.
Embodiment 3
The present embodiment provides a kind of fibre-reinforced polypropylene materials and preparation method thereof.
The fibre-reinforced polypropylene material is matched by following mass percentage composition:
Highly crystalline 30% (the trade mark: PPMM20-S, Sinopec Group Maoming point public affairs of homopolypropylene
Department), polyketone 16.6% (trade mark: M230A, Xiaoxing Co., Ltd., South Korea), (trade mark: CO70CP006- of chopped carbon fiber 20%
PEY, Amos composites company, South Korea), aluminum fiber 10% (ties up length 4mm, fibre diameter 90um, Xinyu City gold leads to industry
Co., Ltd), graphene 20% (trade mark: KNG-T181-2, Xiamen Kai Na graphene technical concern Co., Ltd), compatilizer
3% (trade mark: 1001, PP-g-MAH, the bright Co., Ltd of Israel Puli), antioxidant 1790 be 0.1% (model: 1790, the U.S.
Qing Te Chemical Co., Ltd.), antioxidant 626 is 0.1% (model: the limited public affairs of SONOX 626, three Feng Huagong of Linyi
Department) and lubricant 0.2% (calcium stearate 3818, Zhongshan Huamingtai Chemical Co., Ltd.).
The preparation method of above-mentioned fibre-reinforced polypropylene material:
After above-mentioned material weighing, chopped carbon fiber and aluminum fiber mix the side feed material material for being added to extruder later
In bucket, remaining material is added to stirring 5 minutes in high-speed mixer (revolving speed 2500rpm), and the material stirred evenly is added
Into the main feed hopper for the parallel double-screw extruder that draw ratio is 48:1, each section temperature of the extruder from hopper to die head is set
Degree is respectively (totally 12nd area): 210 DEG C, 210 DEG C, and 240 DEG C, 240 DEG C, 240 DEG C, 240 DEG C, 220 DEG C, 220 DEG C, 220 DEG C, 230 DEG C,
230 DEG C, 240 DEG C, the screw speed of host is 550r/min, and the frequency of main hopper feed screw is 30HZ, and side feed hopper is fed
Material frequency is 11HZ, and then material blended melting is squeezed out.
The above-mentioned grain item come out through extruding dies is cooling, air-dried by sink, is then delivered to pelleter and carries out pelletizing,
The polypropylene material that the high-performance fiber that length is 3~5mm enhances can be obtained.
Embodiment 4
The present embodiment provides a kind of fibre-reinforced polypropylene materials and preparation method thereof.
The fibre-reinforced polypropylene material is matched by following mass percentage composition:
Highly crystalline homopolypropylene 50% (trade mark: PPHJ4045, Industrial Co., Ltd, Kpic, South Korea), polyketone 10%
(trade mark: M230A, Xiaoxing Co., Ltd., South Korea), (trade mark: CO70CP006-PEY, South Korea Amos of chopped carbon fiber 10%
Composites company), aluminum fiber 17% (dimension length 4mm, fibre diameter 90um, Xinyu City Jin Tong Industrial Co., Ltd.), stone
Black alkene 10% (trade mark: KNG-T181-2, Xiamen Kai Na graphene technical concern Co., Ltd), (trade mark: MD- of compatilizer 2.4%
353D, PP-g-MAH, DuPont Corporation), antioxidant 1010 is 0.15% (model: SONOX 1010, Linyi three
Rich Chemical Co., Ltd.), irgasfos 168 is 0.15% (model: the limited public affairs of SONOX 168, three Feng Huagong of Linyi
Department) and lubricant 0.3% (zinc stearate BS-2818, Zhongshan Huamingtai Chemical Co., Ltd.)
The preparation method of above-mentioned fibre-reinforced polypropylene material:
After above-mentioned material weighing, chopped carbon fiber and aluminum fiber mix the side feed material material for being added to extruder later
In bucket, remaining material is added to stirring 5 minutes in high-speed mixer (revolving speed 2500rpm), and the material stirred evenly is added
Into the main feed hopper for the parallel double-screw extruder that draw ratio is 48:1, each section temperature of the extruder from hopper to die head is set
Degree is respectively (totally 12nd area): 200 DEG C, 210 DEG C, and 210 DEG C, 210 DEG C, 220 DEG C, 200 DEG C, 200 DEG C, 190 DEG C, 210 DEG C, 220 DEG C,
220 DEG C, 240 DEG C, the screw speed of host is 550r/min, and the frequency of main hopper feed screw is 30HZ, and side feed hopper is fed
Material frequency is 10HZ, and then material blended melting is squeezed out.
The above-mentioned grain item come out through extruding dies is cooling, air-dried by sink, is then delivered to pelleter and carries out pelletizing,
The polypropylene material that the high-performance fiber that length is 3~5mm enhances can be obtained.
Embodiment 5
The present embodiment provides a kind of fibre-reinforced polypropylene materials and preparation method thereof.
The fibre-reinforced polypropylene material is matched by following mass percentage composition:
Highly crystalline homopolypropylene 60% (trade mark: PPHJ4045, Industrial Co., Ltd, Kpic, South Korea), polyketone 10%
(trade mark: M230A, Xiaoxing Co., Ltd., South Korea), (trade mark: CO70CP006-PEY, South Korea Amos of chopped carbon fiber 10%
Composites company), aluminum fiber 5% (dimension length 4mm, fibre diameter 90um, Xinyu City Jin Tong Industrial Co., Ltd.), graphite
Alkene 12% (trade mark: KNG-T181-2, Xiamen Kai Na graphene technical concern Co., Ltd), (trade mark: MD- of compatilizer 2.4%
353D, PP-g-MAH, DuPont Corporation), antioxidant 1010 is 0.15% (model: SONOX 1010, Linyi three
Rich Chemical Co., Ltd.), irgasfos 168 is 0.15% (model: the limited public affairs of SONOX 168, three Feng Huagong of Linyi
Department) and lubricant 0.3% (zinc stearate BS-2818, Zhongshan Huamingtai Chemical Co., Ltd.)
The preparation method of above-mentioned fibre-reinforced polypropylene material:
After above-mentioned material weighing, chopped carbon fiber and aluminum fiber mix the side feed material material for being added to extruder later
In bucket, remaining material is added to stirring 5 minutes in high-speed mixer (revolving speed 2500rpm), and the material stirred evenly is added
Into the main feed hopper for the parallel double-screw extruder that draw ratio is 48:1, each section temperature of the extruder from hopper to die head is set
Degree is respectively (totally 12nd area): 200 DEG C, 210 DEG C, and 210 DEG C, 210 DEG C, 220 DEG C, 200 DEG C, 200 DEG C, 190 DEG C, 210 DEG C, 220 DEG C,
220 DEG C, 240 DEG C, the screw speed of host is 650r/min, and the frequency of main hopper feed screw is 40HZ, and side feed hopper is fed
Material frequency is 13HZ, and then material blended melting is squeezed out.
The above-mentioned grain item come out through extruding dies is cooling, air-dried by sink, is then delivered to pelleter and carries out pelletizing,
The polypropylene material that the high-performance fiber that length is 3~5mm enhances can be obtained.
Comparative example 1
Reference examples of this comparative example as embodiment 1 provide a kind of fibre-reinforced polypropylene material for not adding polyketone
And preparation method thereof.
The fibre-reinforced polypropylene material is matched by following mass percentage composition:
Highly crystalline 50% (the trade mark: PPMM20-S, Sinopec Group Maoming point public affairs of homopolypropylene
Department), chopped carbon fiber 30% (trade mark: PX35CA0250-65, toray company), aluminum fiber 5% (dimension length 4mm, fiber
Diameter 90um, Xinyu City Jin Tong Industrial Co., Ltd.), (trade mark: KNG-T181-2, Xiamen Kai Na graphene of graphene 13.6%
Technical concern Co., Ltd), and compatilizer 1% (trade mark: 1001, PP-g-MAH, the bright Co., Ltd of Israel Puli), antioxidant
1790 for 0.1% (model: 1790, Qing Te Chemical Co., Ltd., the U.S.), antioxidant 626 be 0.1% (model: SONOX 626,
Shandong Province Linyi City Sanfeng Chemical Industry Co., Ltd.) and lubricant 0.2% (calcium stearate 3818, the Huaming Zhong Shan Thailand chemical industry share have
Limit company).
The preparation method of above-mentioned fibre-reinforced polypropylene material:
After above-mentioned material weighing, chopped carbon fiber and aluminum fiber mix the side feed material material for being added to extruder later
In bucket, remaining material is added to stirring 3 minutes in high-speed mixer (revolving speed 2000rpm), and the material stirred evenly is added
Into the main feed hopper for the parallel double-screw extruder that draw ratio is 48:1, each section temperature of the extruder from hopper to die head is set
Degree is respectively (totally 12nd area): 180 DEG C, 180 DEG C, and 210 DEG C, 210 DEG C, 210 DEG C, 210 DEG C, 190 DEG C, 190 DEG C, 190 DEG C, 200 DEG C,
200 DEG C, 210 DEG C, the screw speed of host is 500r/min, and the frequency of main hopper feed screw is 25HZ, and side feed hopper is fed
Material frequency is 12HZ, and then material blended melting is squeezed out.
The above-mentioned grain item come out through extruding dies is cooling, air-dried by sink, is then delivered to pelleter and carries out pelletizing,
The polypropylene material that the high-performance fiber that length is 3~5mm enhances can be obtained.
Comparative example 2
Reference examples of this comparative example as embodiment 2 provide a kind of fibre-reinforced polypropylene material for not adding aluminum fiber
Material and preparation method thereof.
The fibre-reinforced polypropylene material is matched by following mass percentage composition:
Highly crystalline 20% (the trade mark: PPMM20-S, Sinopec Group Maoming point public affairs of homopolypropylene
Department), polyketone 20% (trade mark: M230A, Xiaoxing Co., Ltd., South Korea), chopped carbon fiber 25% (trade mark: PX35CA0250-65,
Toray company), graphene 30% (trade mark: KNG-T181-2, Xiamen Kai Na graphene technical concern Co., Ltd) is compatible
Agent 4.6% (trade mark: 1001, PP-g-MAH, the bright Co., Ltd of Israel Puli), antioxidant 1790 be 0.1% (model: 1790,
Qing Te Chemical Co., Ltd., the U.S.), antioxidant 626 is that 0.1% (model: SONOX 626, three Feng Huagong of Linyi have
Limit company) and lubricant 0.2% (calcium stearate 3818, Zhongshan Huamingtai Chemical Co., Ltd.).
The preparation method of above-mentioned fibre-reinforced polypropylene material:
After above-mentioned material weighing, chopped carbon fiber and aluminum fiber mix the side feed material material for being added to extruder later
In bucket, remaining material is added to stirring 4 minutes in high-speed mixer (revolving speed 2000rpm), and the material stirred evenly is added
Into the main feed hopper for the parallel double-screw extruder that draw ratio is 48:1, each section temperature of the extruder from hopper to die head is set
Degree is respectively (totally 12nd area): 190 DEG C, 190 DEG C, and 220 DEG C, 220 DEG C, 220 DEG C, 230 DEG C, 200 DEG C, 200 DEG C, 200 DEG C, 210 DEG C,
210 DEG C, 220 DEG C, the screw speed of host is 500r/min, and the frequency of main hopper feed screw is 25HZ, and side feed hopper is fed
Material frequency is 10HZ, and then material blended melting is squeezed out.
The above-mentioned grain item come out through extruding dies is cooling, air-dried by sink, is then delivered to pelleter and carries out pelletizing,
The polypropylene material that the high-performance fiber that length is 3~5mm enhances can be obtained.
Comparative example 3
Reference examples of this comparative example as embodiment 3 provide one kind and do not add fibre-reinforced poly- the third of chopped carbon fiber
Alkene material and preparation method thereof.
The fibre-reinforced polypropylene material is matched by following mass percentage composition:
Highly crystalline 30% (the trade mark: PPMM20-S, Sinopec Group Maoming point public affairs of homopolypropylene
Department), polyketone 16.6% (trade mark: M230A, Xiaoxing Co., Ltd., South Korea), aluminum fiber 30% (dimension length 4mm, fibre diameter
90um, Xinyu City Jin Tong Industrial Co., Ltd.), (trade mark: KNG-T181-2, Xiamen Kai Na graphene tech stock of graphene 20%
Part Co., Ltd), and compatilizer 3% (trade mark: 1001, PP-g-MAH, the bright Co., Ltd of Israel Puli), antioxidant 1790 is
0.1% (model: 1790, Qing Te Chemical Co., Ltd., the U.S.), antioxidant 626 is 0.1% (model: SONOX 626, Shandong Province
The rich Chemical Co., Ltd. of Linyi City three) and lubricant 0.2% (calcium stearate 3818, the limited public affairs of the Huaming Zhong Shan Thailand chemical industry share
Department).
The preparation method of above-mentioned fibre-reinforced polypropylene material:
After above-mentioned material weighing, chopped carbon fiber and aluminum fiber mix the side feed material material for being added to extruder later
In bucket, remaining material is added to stirring 5 minutes in high-speed mixer (revolving speed 2500rpm), and the material stirred evenly is added
Into the main feed hopper for the parallel double-screw extruder that draw ratio is 48:1, each section temperature of the extruder from hopper to die head is set
Degree is respectively (totally 12nd area): 210 DEG C, 210 DEG C, and 240 DEG C, 240 DEG C, 240 DEG C, 240 DEG C, 220 DEG C, 220 DEG C, 220 DEG C, 230 DEG C,
230 DEG C, 240 DEG C, the screw speed of host is 550r/min, and the frequency of main hopper feed screw is 30HZ, and side feed hopper is fed
Material frequency is 11HZ, and then material blended melting is squeezed out.
The above-mentioned grain item come out through extruding dies is cooling, air-dried by sink, is then delivered to pelleter and carries out pelletizing,
The polypropylene material that the high-performance fiber that length is 3~5mm enhances can be obtained.
Comparative example 4
Reference examples of this comparative example as embodiment 4 provide a kind of fibre-reinforced polypropylene material for not adding graphene
Material and preparation method thereof.
The fibre-reinforced polypropylene material is matched by following mass percentage composition:
Highly crystalline homopolypropylene 50% (trade mark: PPHJ4045, Industrial Co., Ltd, Kpic, South Korea), polyketone 10%
(trade mark: M230A, Xiaoxing Co., Ltd., South Korea), (trade mark: CO70CP006-PEY, South Korea Amos of chopped carbon fiber 20%
Composites company), aluminum fiber 17% (dimension length 4mm, fibre diameter 90um, Xinyu City Jin Tong Industrial Co., Ltd.), phase
Hold agent 2.4% (trade mark: MD-353D, PP-g-MAH, DuPont Corporation), antioxidant 1010 is 0.15% (model: SONOX
1010, Shandong Province Linyi City Sanfeng Chemical Industry Co., Ltd.), irgasfos 168 is that 0.15% (model: SONOX 168, Shandong Province faces
Rich Chemical Co., Ltd., Yihe River city three) and (the limited public affairs of the Huaming zinc stearate BS-2818, Zhong Shan Thailand's chemical industry share of lubricant 0.3%
Department)
The preparation method of above-mentioned fibre-reinforced polypropylene material:
After above-mentioned material weighing, chopped carbon fiber and aluminum fiber mix the side feed material material for being added to extruder later
In bucket, remaining material is added to stirring 5 minutes in high-speed mixer (revolving speed 2500rpm), and the material stirred evenly is added
Into the main feed hopper for the parallel double-screw extruder that draw ratio is 48:1, each section temperature of the extruder from hopper to die head is set
Degree is respectively (totally 12nd area): 200 DEG C, 210 DEG C, and 210 DEG C, 210 DEG C, 220 DEG C, 200 DEG C, 200 DEG C, 190 DEG C, 210 DEG C, 220 DEG C,
220 DEG C, 240 DEG C, the screw speed of host is 550r/min, and the frequency of main hopper feed screw is 30HZ, and side feed hopper is fed
Material frequency is 12HZ, and then material blended melting is squeezed out.
The above-mentioned grain item come out through extruding dies is cooling, air-dried by sink, is then delivered to pelleter and carries out pelletizing,
The polypropylene material that the high-performance fiber that length is 3~5mm enhances can be obtained.
Gained composite material in above-described embodiment 1~5 and comparative example 1~4 is tested, test result is as follows table institute
Show:
Comparative example 1 is compared with embodiment 1, does not add polyketone resin, and when base-material all uses polypropylene, the stretching of material is strong
Degree, impact strength and bending strength all decline.
Comparative example 2 is compared with embodiment 2, does not use the compounding mode of chopped carbon fiber and aluminum fiber, only adds equivalent
When chopped carbon fiber, tensile strength, the bending strength of material be increased, and sheet resistance is declined.
Comparative example 3 is compared with embodiment 3, does not use the compounding mode of chopped carbon fiber and aluminum fiber, only adds equivalent
When aluminum fiber, tensile strength, bending strength, bending modulus and the heat distortion temperature of material all decline, and electric conductivity and thermal conductivity are all
Decline.
Comparative example 4 is compared with embodiment 4, when not adding graphene, and being changed to the chopped carbon fiber of equivalent, material
Tensile strength, impact strength, bending strength and bending modulus all increase, and electric conductivity is promoted, but heating conduction declines.
The above embodiment is a preferred embodiment of the present invention, but embodiments of the present invention are not by above-described embodiment
Limitation, other any changes, modifications, substitutions, combinations, simplifications made without departing from the spirit and principles of the present invention,
It should be equivalent substitute mode, be included within the scope of the present invention.
Claims (10)
1. a kind of fibre-reinforced polypropylene material, which is characterized in that include following raw material: highly crystalline homopolypropylene, polyketone,
Chopped carbon fiber, aluminum fiber, graphene, compatilizer, antioxidant and lubricant.
2. fibre-reinforced polypropylene material according to claim 1, which is characterized in that by it is following by mass percentage
Raw material composition:
Above-mentioned raw materials mass fraction adds up to 100%.
3. fibre-reinforced polypropylene material according to claim 1 or 2, it is characterised in that:
The highly crystalline homopolypropylene be it is granular, the melt mass flow rate at 230 DEG C and under the conditions of 2.16KG is 20
~60g/10min;
The polyketone is graininess, and melt mass flow rate under the conditions of 240 DEG C and 2.16KG is 100~300g/
10min;
The length of the chopped carbon fiber is 2~5mm, and fibre diameter is 6~20um;
The length of the aluminum fiber is 2~4mm, and fibre diameter is 20~90um;
The graphene is sheet, and microplate diameter is 2~4mm, and bulk density is 0.31~0.39g/ml;
The compatilizer is grafting maleic anhydride with ethylene propylene terpolymer EPDM-g-MAH, s-B-S copolymerization
Object grafted maleic anhydride SBS-g-MAH, polyolefin thermoplastic elastomer grafted maleic anhydride TPO-g-MAH, ethylene-octene copolymerization
One or more of object grafted maleic anhydride POE-g-MAH and polypropylene grafted maleic anhydride PP-g-MAH;
The antioxidant is four [methyl-β-(3,5- di-tert-butyl-hydroxy phenyl) propionic ester] pentaerythritol ester (antioxidant
1010), 1,3,5- tri- (3,5- di-tert-butyl-4-hydroxyl benzyl) isocyanuric acid (antioxidant 3114), trimethyl -2,4 1,3,5-,
6- tri- (3,5- di-tert-butyl-4-hydroxyl benzyl) benzene (antioxidant 330), (4- tert-butyl -3- hydroxyl -2,6- diformazan of 1,3,5- tri-
Base benzyl) -1,3,5- triazine -2,4,6- (1H, 3H, 5H)-triketone (antioxidant 1790), phosphorous acid three (nonyl phenyl ester) (antioxygen
Agent TNPP), three (2,4- di-t-butyl) phenyl-phosphites (irgasfos 168) and bis- (2,4- DI-tert-butylphenol compounds) pentaerythrites two
One or more of phosphite ester (antioxidant 626);
The lubricant is one or both of calcium stearate, zinc stearate, stearic acid, white oil and ethylene bis stearamide
More than.
4. fibre-reinforced polypropylene material according to claim 3, it is characterised in that:
The polyketone is the M230A purchased from Xiaoxing Co., Ltd., South Korea;
The chopped carbon fiber is the chopped carbon fiber PX35CA0250-65 or South Korea Amos purchased from toray company
The CO70CP006-PEY of composites company;
The aluminum fiber is the aluminum fiber purchased from Xinyu City Jin Tong Industrial Co., Ltd.;
The graphene is the KNG-T181-2 purchased from Xiamen Kai Na graphene technical concern Co., Ltd.
5. the preparation method of the described in any item fibre-reinforced polypropylene materials of Claims 1 to 4, which is characterized in that including
Following steps: highly crystalline homopolypropylene, polyketone, graphene, compatilizer, antioxidant, mix lubricant is uniform, it is mixed
Material;It is cooling by the composite fibre melting extrusion of mixed material and chopped carbon fiber and aluminum fiber, it is dry described to get arriving
Fibre-reinforced polypropylene material.
6. the preparation method of fibre-reinforced polypropylene material according to claim 5, it is characterised in that: the melting
It squeezes out and draw ratio is used to carry out for the parallel double-screw extruder of 48:1.
7. the preparation method of fibre-reinforced polypropylene material according to claim 6, it is characterised in that: the melting
When extrusion, mixed material and composite fibre are carried out from the main feed hopper of parallel double-screw extruder and side feed hopper respectively
Addition.
8. the preparation method of fibre-reinforced polypropylene material according to claim 7, it is characterised in that: the melting
The screw speed of extrusion is 400~800r/min, and the frequency of main hopper feed screw is 15~40HZ, the feeding frequency of side feed hopper
Rate is accordingly adjusted according to the adding proportion of fiber.
9. the preparation method of fibre-reinforced polypropylene material according to claim 6, it is characterised in that: the melting
Squeezing out totally 12 temperature sections, the temperature of each section from hopper to die head is respectively 180~210 DEG C, and 180~210 DEG C,
210~240 DEG C, 210~240 DEG C, 210~240 DEG C, 210~240 DEG C, 190~220 DEG C, 190~220 DEG C, 190~220 DEG C,
200~230 DEG C, 200~230 DEG C, 210~240 DEG C.
10. according to the preparation method of the described in any item fibre-reinforced polypropylene materials of claim 5~9, it is characterised in that:
The uniformly mixed method is to stir 2~8 minutes under the revolving speed of 2000~3000rpm:
The mode of the cooling is cooling for sink;
The mode of the drying is blower drying;
After the drying, obtained fibre-reinforced polypropylene material will be squeezed out and carries out pelletizing again, obtain the fibre that length is 3~5mm
Tie up the polypropylene material of enhancing.
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CN111411417A (en) * | 2020-05-15 | 2020-07-14 | 天津工业大学 | Graphene reinforced polyketone fiber and preparation method thereof |
CN115028983A (en) * | 2022-06-27 | 2022-09-09 | 沃德夫聚合物(上海)有限公司 | Low-cost POK/PP alloy with good chemical resistance and preparation method and application thereof |
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