CN109483444A - A kind of maintenance positioning tool of steam turbine rotor - Google Patents

A kind of maintenance positioning tool of steam turbine rotor Download PDF

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Publication number
CN109483444A
CN109483444A CN201910001944.3A CN201910001944A CN109483444A CN 109483444 A CN109483444 A CN 109483444A CN 201910001944 A CN201910001944 A CN 201910001944A CN 109483444 A CN109483444 A CN 109483444A
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CN
China
Prior art keywords
chuck
hydraulic cylinder
workbench
fixedly connected
screw rod
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910001944.3A
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Chinese (zh)
Inventor
袁克
袁绪鹏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Fame Dual Energy Technology Co Ltd
Original Assignee
Anhui Fame Dual Energy Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Fame Dual Energy Technology Co Ltd filed Critical Anhui Fame Dual Energy Technology Co Ltd
Priority to CN201910001944.3A priority Critical patent/CN109483444A/en
Publication of CN109483444A publication Critical patent/CN109483444A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machine Tool Units (AREA)

Abstract

The invention discloses a kind of maintenance positioning tools of steam turbine rotor, are related to tooling field;Workbench both ends are separately installed with chuck, chuck includes left chuck and right chuck, left chuck and right chuck are oppositely arranged, left chuck is connected on the table by first hydraulic cylinder, first hydraulic cylinder connects on the table vertically, and the cylinder body of first hydraulic cylinder is fixedly mounted in workbench, and the end of the piston rod of first hydraulic cylinder is fixedly connected with the cylinder body of second hydraulic cylinder, second hydraulic cylinder is arranged along the axial direction of rotor, and the piston rod end of second hydraulic cylinder is fixedly connected with left chuck;Axial direction of the slide unit by sliding drive mechanism along rotor is slidably connected with workbench, and third hydraulic cylinder is vertically installed on slide unit, and the end of the piston rod of third hydraulic cylinder is fixedly connected with right chuck;Supporting table is located between the chuck of left and right, is slidably connected with workbench by mobile mechanism;High degree of automation is improved labor efficiency.

Description

A kind of maintenance positioning tool of steam turbine rotor
Technical field
The present invention relates to tooling field, the maintenance positioning tool of specially a kind of steam turbine rotor.
Background technique
Since the rotor of steam turbine is revolving body, easily rotate in maintenance, so a kind of positioning tool is needed, Limit its freedom degree;But since the size of steam turbine rotor is very big, if positioning tool needs manual operation, then low efficiency Under, increase labor intensity;For factory, if a kind of rotor of model needs a kind of positioning tool, then cost will increase.
Such as application No. is a kind of powder concentrator large-diameter rotor positioning fixture for forming of CN201410770362.9, this technology is mentioned For a kind of powder concentrator large-diameter rotor positioning fixture for forming, when for making powder concentrator large-diameter rotor, meeting technical requirements Under the premise of simplify production process, reduce manufacturing cost;This powder concentrator large-diameter rotor positioning fixture for forming, a set of major diameter Rotor positioning fixture for forming is made of at least two partition positioning tools and at least one blade positioning tool;Blade positioning tool It moves and is arranged between adjacent two partition along the outer of partition;Partition positioning tool is by partition equidistant separation, horizontal location;Blade Positioning tool is positioned by blade equidistant separation, vertically;Its model is fixed, and the degree of automation is low, cannot effectively improve labour effect Rate and reduce cost.
Summary of the invention
To solve the problems such as above-mentioned labor efficiency is low, at high cost, rotor needs restraint of liberty to spend, the present invention devises one The maintenance positioning tool of kind steam turbine rotor.
A kind of maintenance positioning tool of steam turbine rotor, including the workbench, the supporting table, the chuck and The slide unit, the workbench both ends are separately installed with the chuck, and the chuck includes the left chuck and the right side chuck, The left chuck and the right chuck are oppositely arranged, and Zuo Suoshu chuck is connected to the workbench by the first hydraulic cylinder On, the first hydraulic cylinder connects on the workbench vertically, and the cylinder body of the first hydraulic cylinder is fixedly mounted on the work Make in platform, the end of the piston rod of the first hydraulic cylinder is fixedly connected with the cylinder body of the second hydraulic cylinder, second liquid Cylinder pressure is arranged along the axial direction of rotor, and the piston rod end of the second hydraulic cylinder is fixedly connected with the left chuck;The slide unit Axial direction by the sliding drive mechanism along rotor is slidably connected with the workbench, and the third hydraulic cylinder is vertically installed at On the slide unit, the end of the piston rod of the third hydraulic cylinder is fixedly connected with the right chuck;The supporting table is located at a left side Between the right chuck, it is slidably connected with the workbench by the mobile mechanism;The cunning of the slide unit and the supporting table Dynamic direction is mutually perpendicular to.
Preferably, several described clamping plates for clamping rotor blade, the clamping plate packet are slidably connected in the supporting table Include the first clamping piece, the second intermediate plate, the clamp system and the fixing body, the fixing body along rotor axial direction with The supporting table is slidably connected, and the first clamping piece is fixedly mounted on the fixing body upper surface, and the second intermediate plate sliding connects It connects on the upper surface of the fixing body, the clamp system drives the second intermediate plate to move towards the first clamping piece.
Preferably, the clamp system includes slider nut, screw rod and motor, and the fixing body upper surface is equipped with rotation peace Fill the mounting groove of screw rod, the slider nut for being fixedly connected on the second intermediate plate bottom connect with wire rod thread, screw rod one end and The output shaft for being located at the intracorporal motor of installation is fixedly connected.
Preferably, the supporting table upper surface is provided with sliding groove along rotor axial, and the fixing body lower end is equipped with and cunning The sliding block that dynamic slot is slidably connected, the slot bottom of sliding groove are equipped with rack gear, and the driving device is equipped in the fixing body, described The output gear of driving device is mounted on slider bottom, and output gear wheel and rack is meshed.
Preferably, the sliding drive mechanism includes the first slider nut, the first screw rod and the first rotary electric machine, the work Make platform and be equipped with the groove that is rotatablely connected with the first screw rod, be fixedly connected on the slide unit bottom the first slider nut and first Bar is threadedly coupled, and one end of the first screw rod is fixedly connected with the output shaft for the first rotary electric machine being mounted in the workbench.
Preferably, the mobile mechanism includes the second slider nut, the second screw rod and the second rotary electric machine, the workbench Equipped with the sliding slot being rotatablely connected with the second screw rod, it is fixedly connected on the second slider nut and the second screw rod of the supporting table bottom It is threadedly coupled, one end of the second screw rod is fixedly connected with the output shaft for the second rotary electric machine being mounted in the workbench.
Compared with the prior art, the advantages of the present invention are as follows:
1, high degree of automation of the invention, greatly improves labor efficiency;
2, mobile mechanism of the invention, sliding drive mechanism, the connection structure of chuck and clamping plate structure so that of the invention It can be adapted for various types of rotors, reduce costs, improve income;
3, the present invention is convenient for the maintenance of rotor, reduces labor intensity;
4, chuck of the invention is matched with clamping plate, limits the freedom degree of rotor, increases safety coefficient when maintenance.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is schematic diagram of the invention;
Fig. 3 is the structure chart of clamping plate of the present invention.
Wherein, 1- workbench, 2- supporting table, 3- chuck, 4- slide unit, 5- first hydraulic cylinder, 6- second hydraulic cylinder (6), 7- Third hydraulic cylinder, 8- sliding drive mechanism, 9- mobile mechanism, 10- clamping plate, 11- first clamping piece, 12- second intermediate plate, 13- are clamped Mechanism, 14- fixing body, 15- driving device.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to The drawings and specific embodiments, the present invention is further explained.
Embodiment
As shown in Figure 1 to Figure 3, the maintenance positioning tool of a kind of steam turbine rotor, including it is the workbench 1, described Supporting table 2, the chuck 3 and the slide unit 4,1 both ends of workbench are separately installed with the chuck 3, and the chuck 3 includes The left chuck and the right chuck, Zuo Suoshu chuck and the right chuck are oppositely arranged, and Zuo Suoshu chuck passes through described first Hydraulic cylinder 5 is connected on the workbench 1, and the first hydraulic cylinder 5 is connected to vertically on the workbench 1, first liquid The cylinder body of cylinder pressure 5 is fixedly mounted in the workbench 1, and the end of the piston rod of the first hydraulic cylinder 5 is fixedly connected The cylinder body of second hydraulic cylinder 6 is stated, the second hydraulic cylinder 6 is arranged along the axial direction of rotor, the tailpiece of the piston rod of the second hydraulic cylinder 6 Portion is fixedly connected with the left chuck;Axial direction and the workbench of the slide unit 4 by the sliding drive mechanism 8 along rotor 1 is slidably connected, and the third hydraulic cylinder 7 is vertically installed on the slide unit 4, the end of the piston rod of the third hydraulic cylinder 7 It is fixedly connected with the right chuck;The supporting table 2 is located between the chuck of left and right, passes through the shifting with the workbench 1 Motivation structure 9 is slidably connected;The slide unit 4 and the glide direction of the supporting table 2 are mutually perpendicular to.
Several clamping plates 10 for clamping rotor blade are slidably connected in the supporting table 2, the clamping plate 10 includes The first clamping piece 11, the second intermediate plate 12, the clamp system 13 and the fixing body 14, the fixing body 14 is along rotor Axial direction be slidably connected with the supporting table 2, the first clamping piece 11 is fixedly mounted on 14 upper surface of fixing body, described Two intermediate plates 12 are slidably connected on the upper surface of the fixing body 14, and the clamp system 13 drives the second intermediate plate 12 towards institute State the movement of first clamping piece 11.
The clamp system 13 includes slider nut, screw rod and motor, and 14 upper surface of fixing body is equipped with rotational installation The mounting groove of screw rod, the slider nut for being fixedly connected on 12 bottom of second intermediate plate are connect with wire rod thread, screw rod one end with The output shaft for the motor being located in the fixing body 14 is fixedly connected.
2 upper surface of supporting table is provided with sliding groove along rotor axial, and 14 lower end of fixing body is equipped with and sliding groove The sliding block being slidably connected, the slot bottom of sliding groove are equipped with rack gear, and the driving device 15 is equipped in the fixing body 14, described The output gear of driving device 15 is mounted on slider bottom, and output gear wheel and rack is meshed.
The sliding drive mechanism 8 includes the first slider nut, the first screw rod and the first rotary electric machine, the workbench 1 Equipped with the groove being rotatablely connected with the first screw rod, it is fixedly connected on the first slider nut and the first screw rod of 4 bottom of slide unit It is threadedly coupled, one end of the first screw rod is fixedly connected with the output shaft for the first rotary electric machine being mounted in the workbench 1.
The mobile mechanism 9 includes the second slider nut, the second screw rod and the second rotary electric machine, and the workbench 1 is equipped with With the sliding slot of the second screw rod rotation connection, it is fixedly connected on the second slider nut and the second screw rod spiral shell of 2 bottom of supporting table Line connection, one end of the second screw rod is fixedly connected with the output shaft for the second rotary electric machine being mounted in the workbench 1.
In the present embodiment, the upper surface of the first clamping piece and the second intermediate plate is the cambered surface matched with rotor.
The course of work and principle: when positioning rotor, by the mobile mechanism supporting table is moved to first suitable The distance between work as position, and adjust each clamping plate, then placed rotor on the supporting table by alighting gear, so that The blade of rotor is inserted between the first clamping piece and the second intermediate plate, makes the first clamping piece by the clamp system Blade is clamped with the second intermediate plate;Then again under the driving of the mobile mechanism, so that the supporting table moves straight two institute It states between chuck, the position of the chuck is adjusted by the first hydraulic cylinder and the third hydraulic cylinder at this time, so that described The center line of chuck and the axial centre of rotor are consistent, then drive the second hydraulic cylinder, so that left institute is inserted into one end of rotor It states in chuck, so that the left chuck clamps rotor;The other end of rotor is made to be inserted into the right side by the sliding drive mechanism again In the chuck, so that the right chuck clamps rotor, rotor is positioned at this time, loses freedom degree, can be repaired;Rotor The clamping plate can be unclamped, drives the first hydraulic cylinder and the third hydraulic cylinder to lift after the maintenance of maintenance position Rotor is rotated further by the chuck, and the non-maintenance position of rotor is turned to and facilitates helpdesk, be driven in the reverse direction the first hydraulic cylinder and The third hydraulic cylinder, so that the blade of rotor is inserted between the first clamping piece and the second intermediate plate, then described in clamping Clamping plate, to carry out subsequent maintenance;After rotor thoroughly repairs, the chuck, the mobile supporting table, by rotor are removed Appropriate location is moved to, takes rotor away.
The high degree of automation described on base, of the invention, greatly improves labor efficiency;Mobile mechanism of the invention, cunning Dynamic driving mechanism, the structure of the connection structure of chuck and clamping plate, so that being reduced present invention may apply to various types of rotors Cost, improves income;The present invention is convenient for the maintenance of rotor, reduces labor intensity;Chuck and clamping plate of the invention matches It closes, limits the freedom degree of rotor, increase safety coefficient when maintenance.
More than, it is merely preferred embodiments of the present invention, but scope of protection of the present invention is not limited thereto, it is any Those familiar with the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its invents Design is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.

Claims (6)

1. a kind of maintenance positioning tool of steam turbine rotor, which is characterized in that including workbench (1), supporting table (2), card Disk (3) and slide unit (4), workbench (1) both ends are separately installed with the chuck (3), and the chuck (3) includes the left card Disk and the right chuck, the left side chuck and the right chuck are oppositely arranged, and Zuo Suoshu chuck passes through first hydraulic cylinder (5) It is connected on the workbench (1), the first hydraulic cylinder (5) is connected to vertically on the workbench (1), and described first is hydraulic The cylinder body of cylinder (5) is fixedly mounted in the workbench (1), and the end of the piston rod of the first hydraulic cylinder (5) is fixedly connected There is the cylinder body of second hydraulic cylinder (6), the second hydraulic cylinder (6) is arranged along the axial direction of rotor, the work of the second hydraulic cylinder (6) Stopper rod end is fixedly connected with the left chuck;The slide unit (4) by sliding drive mechanism (8) along rotor axial direction with it is described Workbench (1) is slidably connected, and third hydraulic cylinder (7) is vertically installed on the slide unit (4), the work of the third hydraulic cylinder (7) The end of stopper rod is fixedly connected with the right chuck;The supporting table (2) is located between the chuck of left and right, with the workbench (1) it is slidably connected by mobile mechanism (9);The slide unit (4) and the glide direction of the supporting table (2) are mutually perpendicular to.
2. a kind of maintenance positioning tool of steam turbine rotor according to claim 1, which is characterized in that the supporting table (2) several clamping plates (10) for clamping rotor blade are slidably connected on, the clamping plate (10) includes first clamping piece (11), second Intermediate plate (12), clamp system (13) and fixing body (14), the fixing body (14) are sliding along the axial direction of rotor and the supporting table (2) Dynamic connection, the first clamping piece (11) are fixedly mounted on the fixing body (14) upper surface, and second intermediate plate (12) sliding connects It connects on the upper surface of the fixing body (14), the clamp system (13) drives the second intermediate plate (12) towards first folder Piece (11) movement.
3. a kind of maintenance positioning tool of steam turbine rotor according to claim 2, which is characterized in that the clamp system It (13) include slider nut, screw rod and motor, fixing body (14) upper surface is equipped with the mounting groove of rotational installation screw rod, fixed The slider nut for being connected to the second intermediate plate (12) bottom is connect with wire rod thread, screw rod one end and is located at the fixing body (14) output shaft of the motor in is fixedly connected.
4. a kind of maintenance positioning tool of steam turbine rotor according to claim 2, which is characterized in that the supporting table (2) upper surface is provided with sliding groove along rotor axial, and fixing body (14) lower end is equipped with the sliding block being slidably connected with sliding groove, The slot bottom of sliding groove is equipped with rack gear, is equipped with driving device (15) in the fixing body (14), the driving device (15) Output gear is mounted on slider bottom, and output gear wheel and rack is meshed.
5. a kind of maintenance positioning tool of steam turbine rotor according to claim 1, which is characterized in that the sliding driving Mechanism (8) includes the first slider nut, the first screw rod and the first rotary electric machine, and the workbench (1) is equipped with to be turned with the first screw rod The groove of dynamic connection, the first slider nut for being fixedly connected on the slide unit (4) bottom are connect with the first wire rod thread, and first One end of bar is fixedly connected with the output shaft for the first rotary electric machine being mounted in the workbench (1).
6. a kind of maintenance positioning tool of steam turbine rotor according to claim 1, which is characterized in that the mobile mechanism It (9) include the second slider nut, the second screw rod and the second rotary electric machine, the workbench (1), which is equipped with to rotate with the second screw rod, to be connected The sliding slot connect, the second slider nut for being fixedly connected on the supporting table (2) bottom are connect with the second wire rod thread, the second screw rod One end be fixedly connected with the output shaft for the second rotary electric machine being mounted in the workbench (1).
CN201910001944.3A 2019-01-02 2019-01-02 A kind of maintenance positioning tool of steam turbine rotor Pending CN109483444A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910001944.3A CN109483444A (en) 2019-01-02 2019-01-02 A kind of maintenance positioning tool of steam turbine rotor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910001944.3A CN109483444A (en) 2019-01-02 2019-01-02 A kind of maintenance positioning tool of steam turbine rotor

Publications (1)

Publication Number Publication Date
CN109483444A true CN109483444A (en) 2019-03-19

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910001944.3A Pending CN109483444A (en) 2019-01-02 2019-01-02 A kind of maintenance positioning tool of steam turbine rotor

Country Status (1)

Country Link
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Citations (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB623684A (en) * 1946-06-03 1949-05-20 Parsons Ind Inc Fixtures for use in assembling structural parts upon a rotor blade spar
CN1042216A (en) * 1988-10-24 1990-05-16 西屋电气公司 Have side and advance the turbine rotor of blade
US6279309B1 (en) * 1998-09-24 2001-08-28 Ramgen Power Systems, Inc. Modular multi-part rail mounted engine assembly
CN1646247A (en) * 2002-01-31 2005-07-27 阿尔斯通技术有限公司 Method and device for the all-round machining of a blank in a machining device in particular a milling machine
CN2803608Y (en) * 2005-04-29 2006-08-09 东方汽轮机厂 Working bearing indexing means for wheel slot of turbine rotor
CN2815562Y (en) * 2005-08-10 2006-09-13 杭州汽轮机股份有限公司 Special drilling machine for steam turbine rotor blade root pin working
CN201493480U (en) * 2009-09-27 2010-06-02 常州至精精机有限公司 External processor of NC rotors
KR20110045525A (en) * 2009-10-27 2011-05-04 두산중공업 주식회사 face-off jig of bucket for turbine rotor
CN203018965U (en) * 2012-12-29 2013-06-26 长安大学 Milling-planing rotor welding tool
CN203109316U (en) * 2013-04-02 2013-08-07 哈尔滨汽轮机厂有限责任公司 Milling tool for bacterial type blade root blade of steam turbine
WO2013178377A1 (en) * 2012-05-30 2013-12-05 Siemens Aktiengesellschaft Cnc processing machine
CN204621633U (en) * 2015-05-06 2015-09-09 苏州市零点精密模具有限公司 A kind of rotor clamp for machining
CN204705433U (en) * 2015-05-12 2015-10-14 苏州星火量测设备有限公司 A kind of regulating device of dynamic balancing machine bracing frame horizontal level
KR101563990B1 (en) * 2015-08-10 2015-10-28 (주)강림나노텍 Jig for fixing inside diameter of work piece
CN106170608A (en) * 2014-01-21 2016-11-30 通用电器技术有限公司 For rotating or the mechanical fastening system of static component
CN205843861U (en) * 2016-08-01 2016-12-28 中国长江动力集团有限公司 A kind of device measuring turbomachinery blade moment value
CN108202202A (en) * 2018-01-05 2018-06-26 沈阳大唐斯普瑞科技有限公司 Turbine rotor gland sealing gear complex system and method
CN208178999U (en) * 2018-04-12 2018-12-04 西安皓森精铸有限公司 A kind of blade forming horizontal adjustment tooling
CN209304425U (en) * 2019-01-02 2019-08-27 安徽誉特双节能技术有限公司 A kind of maintenance positioning tool of steam turbine rotor

Patent Citations (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB623684A (en) * 1946-06-03 1949-05-20 Parsons Ind Inc Fixtures for use in assembling structural parts upon a rotor blade spar
CN1042216A (en) * 1988-10-24 1990-05-16 西屋电气公司 Have side and advance the turbine rotor of blade
US6279309B1 (en) * 1998-09-24 2001-08-28 Ramgen Power Systems, Inc. Modular multi-part rail mounted engine assembly
CN1646247A (en) * 2002-01-31 2005-07-27 阿尔斯通技术有限公司 Method and device for the all-round machining of a blank in a machining device in particular a milling machine
CN2803608Y (en) * 2005-04-29 2006-08-09 东方汽轮机厂 Working bearing indexing means for wheel slot of turbine rotor
CN2815562Y (en) * 2005-08-10 2006-09-13 杭州汽轮机股份有限公司 Special drilling machine for steam turbine rotor blade root pin working
CN201493480U (en) * 2009-09-27 2010-06-02 常州至精精机有限公司 External processor of NC rotors
KR20110045525A (en) * 2009-10-27 2011-05-04 두산중공업 주식회사 face-off jig of bucket for turbine rotor
WO2013178377A1 (en) * 2012-05-30 2013-12-05 Siemens Aktiengesellschaft Cnc processing machine
CN203018965U (en) * 2012-12-29 2013-06-26 长安大学 Milling-planing rotor welding tool
CN203109316U (en) * 2013-04-02 2013-08-07 哈尔滨汽轮机厂有限责任公司 Milling tool for bacterial type blade root blade of steam turbine
CN106170608A (en) * 2014-01-21 2016-11-30 通用电器技术有限公司 For rotating or the mechanical fastening system of static component
CN204621633U (en) * 2015-05-06 2015-09-09 苏州市零点精密模具有限公司 A kind of rotor clamp for machining
CN204705433U (en) * 2015-05-12 2015-10-14 苏州星火量测设备有限公司 A kind of regulating device of dynamic balancing machine bracing frame horizontal level
KR101563990B1 (en) * 2015-08-10 2015-10-28 (주)강림나노텍 Jig for fixing inside diameter of work piece
CN205843861U (en) * 2016-08-01 2016-12-28 中国长江动力集团有限公司 A kind of device measuring turbomachinery blade moment value
CN108202202A (en) * 2018-01-05 2018-06-26 沈阳大唐斯普瑞科技有限公司 Turbine rotor gland sealing gear complex system and method
CN208178999U (en) * 2018-04-12 2018-12-04 西安皓森精铸有限公司 A kind of blade forming horizontal adjustment tooling
CN209304425U (en) * 2019-01-02 2019-08-27 安徽誉特双节能技术有限公司 A kind of maintenance positioning tool of steam turbine rotor

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