CN109470816B - Test sample collecting and discharging device of sinter detection equipment - Google Patents
Test sample collecting and discharging device of sinter detection equipment Download PDFInfo
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- CN109470816B CN109470816B CN201710801600.1A CN201710801600A CN109470816B CN 109470816 B CN109470816 B CN 109470816B CN 201710801600 A CN201710801600 A CN 201710801600A CN 109470816 B CN109470816 B CN 109470816B
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- 238000007599 discharging Methods 0.000 title claims abstract description 52
- 238000012360 testing method Methods 0.000 title claims abstract description 22
- 238000001514 detection method Methods 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 72
- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
- 210000001503 joint Anatomy 0.000 claims abstract description 12
- 238000003860 storage Methods 0.000 claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims description 36
- 238000009423 ventilation Methods 0.000 claims description 11
- 230000007704 transition Effects 0.000 claims description 5
- 238000013459 approach Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 2
- 238000007689 inspection Methods 0.000 claims 6
- 238000005245 sintering Methods 0.000 abstract description 4
- 239000000523 sample Substances 0.000 description 79
- 239000002994 raw material Substances 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000009776 industrial production Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
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Abstract
The invention discloses a test sample collecting and discharging device of a sintering material detection device, which comprises a sample container cup (2) and a bracket (1) for conveying the sample container cup (2) to a discharging station, wherein the test sample collecting and discharging device comprises a suction and discharging assembly (5), the suction and discharging assembly (5) is provided with a suction port and a discharging port for discharging materials, the suction port is in butt joint with the sample container cup (2) reaching the discharging station, and the discharging port is in butt joint with a storage bin (9) for collecting materials or a production line for conveying the materials. The device can automatically and rapidly collect and discharge the detected sample materials in the running of the on-line detection equipment, and has the advantages of high discharging efficiency, simple structure, high degree of automation, reliable control, convenient operation and the like.
Description
Technical Field
The invention relates to the technical field of material detection of sintering pellet production equipment in the metallurgical industry, in particular to an automatic collection and discharge device for test samples (particles or powder) of detection equipment.
Background
At present, the iron and steel industry aims at raw material analysis and detection, a mode of manually collecting raw material samples at regular intervals and carrying out single and repeated detection in a laboratory is adopted, and detection equipment used in the laboratory generally adds sample materials to be detected into a detection container by manpower, and after detection, takes out the detected sample materials in the container by manpower and puts the sample materials into a waste bin for subsequent treatment. The detection is time-consuming and labor-consuming, and the physical property state of the raw materials in the steel production cannot be reflected in time. With the development of industry, the requirements of steel production are more and more stringent, real-time monitoring is also scheduled in the production process, and particularly in the raw material treatment stage, due to the dispersion of raw material sources and large material difference, certain parameters of the production process must be determined by real-time monitoring of the physical properties of the raw materials. With the progress of science and technology, modern steel production workshops need to gradually establish online real-time automatic detection equipment, and how to automatically collect and discharge detected sample materials is a key step for improving detection efficiency.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the device which has the advantages of simple structure, high automation degree and high discharging efficiency and can automatically and rapidly collect and discharge the detected sample materials in the operation of on-line detection equipment.
In order to solve the technical problems, the technical scheme provided by the invention is as follows:
the utility model provides a sintering material check out test set's test sample collection discharging equipment, sintering material check out test set includes the sample container cup to and be used for transporting the bracket of sample container cup to row material station department, test sample collection discharging equipment is including inhaling the row material subassembly, inhale row material subassembly and be equipped with the suction inlet and be used for discharging the bin outlet of material, the suction inlet with arrive the sample container cup butt joint of row material station department, the discharge inlet with be used for collecting the storage silo of material or with be used for carrying the production line butt joint of material.
As a further improvement of the above technical scheme:
preferably, the device further comprises a push rod mechanism for pushing the sample container cup to be in seamless connection with the suction port of the suction and discharge assembly, wherein the push rod mechanism is positioned below the bracket and comprises a sliding cylinder, a push-pull rod penetrating through the sliding cylinder and a driving assembly for driving the push-pull rod to ascend and contact with the bottom of the sample container cup; the driving assembly comprises a rotating shaft, a cam, a reset pendulum, a short turning plate used for pushing the rotating shaft to rotate and a touch device vertically arranged at the bottom of the bracket, wherein the rotating shaft is horizontally arranged at the lower end of a bracket at a discharging station, the short turning plate is arranged at one end of the rotating shaft, the cam and the reset pendulum are arranged at the other end of the rotating shaft, the bottom end of the push-pull rod is slidably supported on the curved surface of the cam, and a limiting plate for limiting the reset pendulum to excessively swing is further arranged at the bottom end of the bracket.
Preferably, the device further comprises a push rod mechanism for pushing the sample container cup to be in seamless connection with the suction port of the suction and discharge assembly, wherein the push rod mechanism is positioned below the bracket and comprises a sliding cylinder, a push-pull rod penetrating through the sliding cylinder and a driving assembly for driving the push-pull rod to ascend and contact with the bottom of the sample container cup; the driving assembly comprises a rotating shaft, a cam and a stepping motor for driving the rotating shaft to rotate, the rotating shaft is horizontally arranged at the lower end of the support at the discharging station, the cam is arranged at one end of the rotating shaft, the stepping motor is arranged at the other end of the rotating shaft, and the bottom end of the push-pull rod is slidably supported on the curved surface of the cam.
Preferably, the device further comprises a push rod mechanism for pushing the sample container cup to be in seamless connection with the suction port of the suction and discharge assembly, wherein the push rod mechanism is positioned below the bracket and comprises a push-pull rod and a driving assembly for driving the push-pull rod to ascend to be in contact with the bottom of the sample container cup; the driving assembly is an electromagnet driver, and the bottom end of the push-pull rod is connected with the driving end of the electromagnet driver.
Preferably, the push-pull rod comprises a vertical slide rod and a horizontal top plate arranged at the top end of the slide rod, and a layer of high-density sponge capable of preventing rigid collision with the sample container cup is arranged on the upper surface of the top plate.
Preferably, the suction and discharge assembly is a vacuum suction mechanism and comprises a vacuum generator, a vacuum cavity and a suction nozzle serving as a suction port, wherein the vacuum generator is arranged at the top of the vacuum cavity, the suction nozzle is positioned above a sample container cup and is communicated with the vacuum cavity through a material guide pipe, a discharge port is arranged at the bottom of the vacuum cavity, a valve for controlling discharge is arranged at the discharge port, and the valve is communicated with the vacuum generator through a positive air pressure pipe and a negative air pressure pipe and is controlled to be opened and closed by air pressure generated by the vacuum generator.
Preferably, the suction nozzle is a conical suction nozzle, the inner wall surface of the conical suction nozzle adopts arc transition, and the suction opening of the conical suction nozzle is larger than or equal to the cup opening of the sample container cup.
Preferably, the device further comprises more than one small ventilation opening capable of generating high-speed air flow in the sample container cup, and the small ventilation opening is arranged at the cup opening of the sample container cup or at the edge of the suction nozzle or at a position slightly higher than the cup opening; the aperture of the ventilation small opening is 2mm-6mm.
Preferably, the device further comprises a sensing element for judging whether the sample container reaches the discharging station or not, and the sensing element is electrically connected with the sucking and discharging assembly.
Preferably, the sensing element is a proximity switch, and the proximity switch is vertically installed on the top of a bracket arranged at the discharging station and is located below the bracket.
Compared with the prior art, the invention has the advantages that:
1. according to the device, the suction and discharge assembly is arranged at the discharge station of the detection equipment, the suction port of the suction and discharge assembly is in butt joint with the sample container cup reaching the discharge station, so that samples in the suction and discharge assembly can be sucked out and discharged cleanly, the detected sample materials can be automatically and rapidly collected and discharged in the operation of the on-line detection equipment, the discharge efficiency is high, the structure is simple, and the automation degree is high.
2. According to the device, the push rod mechanism is arranged to push the sample container cup to be in seamless butt joint with the suction port of the suction and discharge assembly, so that the problem that a large amount of external air enters the suction port due to gaps between the sample container cup and the suction nozzle, so that the air flow in the sample container cup is weak and the material cannot be driven can be avoided, the suction and discharge effect is good, and the efficiency is high. The motion of the push-pull rod can be controlled by the rotation of the cam driven by the touch device arranged under the bracket through touching the turning plate on the rotating shaft, can be controlled by the rotation of the cam driven by the stepping motor, can be directly controlled by the electromagnet driver, and has various forms, reliable control and convenient operation.
3. In the device, the small ventilation opening is arranged on the cup opening or the suction nozzle of the sample container cup, so that strong air flow can be generated in the sample container cup, materials are driven by the strong air flow to be efficiently conveyed out, and the material sucking capacity and efficiency are greatly improved.
4. The device is also provided with the proximity switch for judging whether the sample container cup reaches the discharging station or not, the proximity switch is electrically connected with the sucking and discharging assembly, and when the bracket for conveying the sample container cup moves to the discharging station, the proximity switch can sense and electrify the sucking and discharging assembly to start sucking and discharging, so that the device is reliable and convenient to control, simpler in structure and lower in cost.
Drawings
Fig. 1 is a schematic diagram of an application structure of the present invention.
Fig. 2 is a schematic diagram of an application structure of the present invention.
Fig. 3 is a schematic diagram showing a front view of the push rod mechanism according to embodiment 1 of the present invention after the push rod mechanism is raised.
Fig. 4 is a schematic side view of the push rod mechanism of embodiment 1 of the present invention after the push rod mechanism is lifted.
Fig. 5 is a schematic view showing the structure of the push rod mechanism according to embodiment 2 of the present invention after the push rod mechanism is lifted.
Fig. 6 is a schematic view showing the structure of the push rod mechanism in embodiment 3 of the present invention after the push rod mechanism is lowered.
FIG. 7 is a schematic view of the position of the vent port at the mouth of the sample container cup according to the present invention.
FIG. 8 is a schematic view of the position of the vent port at the edge of the mouthpiece in the present invention.
FIG. 9 is a schematic view of the position of the vent port of the present invention at a slightly higher position on the mouthpiece (with the sample container cup in horizontal contact with the interior of the tapered mouthpiece).
FIG. 10 is a schematic view of the position of the vent port of the present invention at a slightly higher position on the mouthpiece (with the sample container cup in oblique contact with the interior of the tapered mouthpiece).
FIG. 11 is a schematic view of the position of the vent port at a slightly higher position of the mouthpiece (when the sample container cup is in horizontal contact with the interior of the conical mouthpiece with the inner wall in a circular arc transition) in the present invention.
Fig. 12 is a schematic diagram of the operational effect of embodiment 1 of the present invention.
Legend description:
1. a bracket; 101. a touch device; 2. a sample container cup; 201. a ventilation stoma; 3. a suction nozzle; 4. a material guiding pipe; 5. a suction and discharge assembly; 501. a vacuum generator; 502. a vacuum chamber; 503. a positive air pressure pipe; 504. a reverse air pressure pipe; 505. a valve; 6. a proximity switch; 7. a bracket; 8. a push rod mechanism; 801. a high density sponge; 802. a push-pull rod; 803. an electromagnet driver; 804. a sliding cylinder; 805. a rotation shaft; 806. a cam; 807. resetting the pendulum; 808. a limiting plate; 809. a stepping motor; 9. a storage bin; 11. and a belt conveyor.
Detailed Description
The present invention will be described more fully hereinafter with reference to the accompanying drawings, in which preferred embodiments are shown, for the purpose of illustrating the invention, but the scope of the invention is not limited to the specific embodiments shown.
Referring to fig. 1 and 2, the test sample collection and discharge device of the sinter test equipment of the invention comprises a sample container cup 2 and a bracket 1 for conveying the sample container cup 2 to a discharge station, wherein the test sample collection and discharge device comprises a suction and discharge assembly 5, the suction and discharge assembly 5 is provided with a suction port and a discharge port for discharging materials, the suction port is in butt joint with the sample container cup 2 reaching the discharge station, and the discharge port is in butt joint with a storage bin 9 for collecting materials or a production line for conveying materials.
In the invention, the suction and discharge assembly 5 is a vacuum suction mechanism and comprises a vacuum generator 501, a vacuum cavity 502 and a conical suction nozzle 3 serving as a suction port, wherein the vacuum generator 501 is arranged at the top of the vacuum cavity 502, the suction nozzle 3 is communicated with the vacuum cavity 502 through a material guide pipe 4 (a plastic hose or a steel pipe), a discharge port is arranged at the bottom of the vacuum cavity 502, a valve 505 for controlling discharge is arranged at the discharge port, and the valve 505 is communicated with the vacuum generator 501 through a positive air pressure pipe 503 and a negative air pressure pipe 504 and is controlled to be opened and closed by air pressure generated by the vacuum generator 501. The vacuum generator 501 pumps the air in the vacuum chamber 502 to make the vacuum chamber 502 approach the vacuum state, so that a relatively large pressure difference is generated between the suction nozzle 3 connected through the material guiding pipe 4 and the vacuum chamber 502, and suction force is generated at the suction nozzle 3. When the vacuum sucking mechanism 5 is electrified to start working, the vacuum generator 501 works, and when the vacuum generator 501 pumps air from the vacuum cavity 502, a positive air pressure is generated to drive the valve 505 to be closed through the positive air pressure pipe 503, so that the vacuum cavity 502 is sealed, and sucking starts. When the vacuum suction mechanism 5 is powered off and stops working, the vacuum generator 501 generates a reverse air pressure to drive the valve 505 to open through the reverse air pressure pipe 504, so that the material is discharged out of the vacuum cavity 502. The discharged materials can be stored in a storage bin 9, and the materials are taken out for treatment after being fully accumulated; or can be directly discharged to a production line, for example, the sintered pellet industry can be arranged on the belt conveyor 11, and the materials are directly returned to production for reuse.
The invention also comprises an induction element, preferably a proximity switch 6, for judging whether the sample container cup 2 reaches the discharging station, wherein the proximity switch 6 is vertically arranged on the top of a bracket 7 arranged at the discharging station and is electrically connected with the sucking and discharging assembly 5. Through setting up proximity switch and vacuum suction mechanism in check out test set's row material station department, when transporting the bracket operation of sample container cup to row material station department, proximity switch can respond to and make vacuum suction mechanism circular telegram begin to inhale the discharge, its simple structure, degree of automation is high, can collect and discharge the sample material that the detection was accomplished automatically fast in online check out test set operation, and discharge efficiency is high.
In practical production, in order to ensure the equipment to operate reliably, the cup opening of the sample container cup 2 is kept at a certain distance from the suction nozzle 3. In order to prevent a great amount of external wind from entering the suction nozzle 3 through a gap between the sample container cup 2 and the suction nozzle 3 in the state, so that the air flow in the sample container cup 2 is weak and the material cannot be driven, the invention is provided with a push rod mechanism 8 at a discharging station for pushing the sample container cup 2 to be in seamless butt joint with a material sucking opening of the material sucking and discharging assembly 5 so as to prevent air from entering the suction nozzle 3. The push rod mechanism 8 has three embodiment configurations.
Example 1:
as shown in fig. 3, 4 and 12, in the present embodiment, the push rod mechanism 8 includes a driving component, a push rod 802 and a sliding cylinder 804, the push rod 802 includes a vertical sliding rod and a horizontal top plate disposed at the top end of the vertical sliding rod, the sliding rod at the lower end of the push rod 802 can slide up and down in the sliding cylinder 804, and the sliding cylinder 804 is vertically fixed on the other side of the bracket 7. The driving component comprises a rotating shaft 805 horizontally arranged at the lower end of the bracket 7, one end of the rotating shaft 805 is provided with a cam 806 and a reset pendulum 807, the other end of the rotating shaft 805 is a short turning plate driven by rotation, and the bottom end of a sliding rod of the push-pull rod 802 is supported on the curved surface of the cam 806 in a sliding manner. When the bracket 1 gradually approaches the discharging station, the touch device 101 arranged under the bracket 1 contacts with the short turning plate on the rotating shaft 805 in the push rod mechanism 8, the turning plate is pushed in the movement, so that the rotating shaft 805 rotates to drive the cam 806 to rotate, and the cam 806 pushes the push-pull rod 802 upwards in the rotation until the bracket 1 moves to the position close to the switch 6, the cam 806 moves to the limit (at the moment, the reset pendulum 807 is in the horizontal state), the push-pull rod 802 pushes the sample container cup 2 into the suction nozzle 3, and the sample container cup 2 is firmly adsorbed on the suction nozzle 3 due to the suction force. The vacuum sucking mechanism 5 is electrified to start sucking materials from the sample container cup 2, and the materials are conveyed into the vacuum cavity 502 along with the airflow through the material guide pipe 4; after the material sucking is completed, the bracket 1 continues to run, the touch device 101 is separated from the turning plate on the rotating shaft 805, the rotating shaft 805 rotates under the action of the reset pendulum 807 until the reset pendulum 807 is blocked by the limiting plate 808, the cam 806 returns to the initial position, and the push-pull rod 802 also slides down to return to the original state. The sample container cup 2 falls back on the bracket 1, and the bracket 1 leaves with the sample container cup 2; the material is collected in a storage bin 9 or discharged to a belt conveyor 11 for industrial production, and the material is circularly and reciprocally operated.
Example 2
As shown in fig. 5, in this embodiment, the push rod mechanism 8 includes a driving component, a push rod 802 and a sliding cylinder 804, the push rod 802 includes a vertical sliding rod and a horizontal top plate disposed at the top end of the vertical sliding rod, the sliding rod at the lower end of the push rod 802 can slide up and down in the sliding cylinder 804, and the sliding cylinder 804 is vertically fixed on the other side of the bracket 7. The driving assembly comprises a rotating shaft 805, a cam 806 and a stepping motor 809 for driving the rotating shaft 805 to rotate, the rotating shaft 805 is horizontally arranged at the lower end of the bracket 7, the cam 806 is arranged at one end of the rotating shaft 805, the stepping motor 809 is arranged at the other end of the rotating shaft 805, the bottom end of a sliding rod at the lower end of the push-pull rod 802 is slidably supported on the curved surface of the cam 806, and the stepping motor 809 is connected with the proximity switch 6. When the bracket 1 gradually approaches the discharging station, the proximity switch 6 senses the bracket 1, the bracket 1 stops moving, the stepping motor 809 starts moving to drive the rotating shaft 805 to rotate, so that the cam 806 rotates to push the push-pull rod 802 upwards, when the cam 806 moves to the limit, the stepping motor 809 stops, the push-pull rod 802 pushes the sample container cup 2 into the suction nozzle 3, and the sample container cup 2 is firmly adsorbed on the suction nozzle 3 due to the suction force. The vacuum material sucking mechanism 5 is electrified to start sucking materials, and the materials are conveyed into the vacuum cavity 502 along with the airflow through the material guide pipe 4; after the material sucking is completed, the stepping motor 809 is continuously started, the cam 806 is restored to the initial position, the push-pull rod 802 also slides along with the initial position to restore the original state, the sample container cup 2 falls back on the bracket 1, and the bracket 1 leaves with the sample container cup 2; the material is collected in a storage bin 9 or discharged to a belt conveyor 11 for industrial production, and the material is circularly and reciprocally operated.
Example 3
As shown in fig. 6, in this embodiment, the push rod mechanism 8 includes a push rod 802 and an electromagnet driver 803, the electromagnet driver 803 is disposed at the upper end of the other side of the support 7, the push rod 802 includes a vertical slide rod and a horizontal top plate disposed at the top end of the vertical slide rod, and the slide rod is connected to the driving end of the electromagnet driver 803. The electromagnet driver 803 is connected with the proximity switch 6, when the proximity switch 6 detects that the bracket 1 moves to the discharging station, the electromagnet driver 803 starts to be electrified to enable the slide bar to move upwards, the sample container cup 2 is jacked into the suction nozzle 3, and the sample container cup 2 is firmly adsorbed on the suction nozzle 3 due to suction. The vacuum material sucking mechanism 5 is electrified to start sucking materials, and the materials are conveyed into the vacuum cavity 502 along with the airflow through the material guide pipe 4; after the material suction is completed, the electromagnet driver 803 is powered off, the electromagnetic force disappears, and the push-pull rod 802 falls down to restore the original state; the sample container cup 2 disappears and falls back on the bracket 1 due to the suction force, and the bracket 1 leaves with the sample container cup 2; the material is collected in a storage bin 9 or discharged to a belt conveyor 11 for industrial production. And the operation is repeated in a circulating way.
In the above embodiments, the top plate of the push-pull rod 802 is provided with a high density sponge 801, which can prevent the sample container cup 2 from being damaged by rigid collision.
In the invention, the suction nozzle 3 in the vacuum suction mechanism 5 is a conical suction nozzle, the suction opening of the conical suction nozzle is equal to the cup opening of the sample container cup 2, and the inner wall surface of the conical suction nozzle adopts arc transition, so that the structure is more beneficial to the flow of air flow and materials, reduces the contact of the materials and the inner wall and falls back into the sample container cup 2, and improves the discharging and conveying efficiency. However, when the suction nozzle 3 adsorbs the sample container cup 2, no air flow will flow in the sample container cup 2, so that the material is difficult to be conveyed out of the sample container cup 2, and therefore, in order to make the material in the sample container cup 2 be conveyed out efficiently, as shown in fig. 7 and 8, the invention is provided with more than one circular or square ventilation small opening 201 at the cup opening of the sample container cup 2 or at the opening edge of the suction nozzle 3, and the aperture is preferably 2mm-6mm. This creates a high velocity air flow within the sample container cup 2, carrying material and transporting it out of the sample container cup 2.
Considering that when the push rod mechanism 8 pushes up the sample container cup 2, there is a certain probability of pushing up the sample container cup 2, at this time, if the suction opening of the conical suction nozzle is equal to the cup opening of the sample container cup 2, serious air leakage is caused to be too large, so that the air flow in the sample container cup 2 is weak, and the material conveying and sucking capacity is deteriorated, so that the suction opening of the suction nozzle 3 needs to be designed to be larger than the cup opening of the sample container cup 2, and the inner wall surface of the conical suction nozzle can also adopt arc transition, as shown in fig. 9, 10 and 11, so that even if the upper top of the sample container cup 2 is in biased contact with the suction nozzle 3, a large amount of air leakage is not generated due to a gap, and the small ventilation opening 201 is arranged at a position slightly upper than the contact position of the sample container cup 2 and the suction nozzle 3, because the suction nozzle 3 is in a conical inclined surface structure, the air flow coming from the small ventilation opening 201 can flow obliquely downwards, so that strong air flow vortex is easier to be generated, the material sucking capacity and the efficiency are greatly improved.
The above description is merely a preferred embodiment of the present invention, and the scope of the present invention is not limited to the above examples. Modifications and variations which do not depart from the technical idea of the invention shall be deemed to be within the scope of the invention.
Claims (7)
1. A test sample collection and discharge device of a sinter strand detection apparatus comprising a sample container cup (2), and a carriage (1) for transporting the sample container cup (2) to a discharge station, characterized in that: the test sample collecting and discharging device comprises a suction and discharging assembly (5), wherein the suction and discharging assembly (5) is provided with a suction port and a discharging port for discharging materials, the suction port is in butt joint with a sample container cup (2) reaching a discharging station, and the discharging port is in butt joint with a storage bin (9) for collecting materials or a production line for conveying the materials; the device also comprises a push rod mechanism (8) for pushing the sample container cup (2) to be in seamless butt joint with a suction port of the suction and discharge assembly (5), wherein the push rod mechanism (8) is positioned below the bracket (1) and comprises a sliding cylinder (804), a push-pull rod (802) penetrating through the sliding cylinder (804) and a driving assembly for driving the push-pull rod (802) to ascend to be in contact with the bottom of the sample container cup (2);
the driving assembly comprises a rotating shaft (805), a cam (806), a reset pendulum (807), a short turning plate for pushing the rotating shaft (805) to rotate and a touch device (101) vertically arranged at the bottom of the bracket (1), wherein the rotating shaft (805) is horizontally arranged at the lower end of a bracket (7) at a discharging station, the short turning plate is arranged at one end of the rotating shaft (805), the cam (806) and the reset pendulum (807) are arranged at the other end of the rotating shaft (805), the bottom end of the push-pull rod (802) is slidably supported on the curved surface of the cam (806), and a limiting plate (808) for limiting the reset pendulum (807) to excessively swing is further arranged at the bottom end of the bracket (7);
when the bracket (1) conveys the sample container cup (2) gradually to approach the discharging station, the touch device (101) can contact the short turning plate, the short turning plate is pushed in the motion, the rotating shaft (805) is caused to rotate, after the material sucking is completed, the bracket (1) continues to operate, the touch device (101) is separated from the short turning plate, the reset pendulum (807) rotates, and the cam (806) resets.
2. The test sample collection and discharge device of a sinter strand inspection apparatus as claimed in claim 1, wherein: the push-pull rod (802) comprises a vertical slide rod and a horizontal top plate arranged at the top end of the slide rod, and a layer of high-density sponge (801) capable of preventing rigid collision with the sample container cup (2) is arranged on the upper surface of the top plate.
3. The test sample collection and discharge device of a sinter strand inspection apparatus as claimed in claim 1, wherein: the vacuum sucking and discharging assembly (5) is a vacuum sucking mechanism and comprises a vacuum generator (501), a vacuum cavity (502) and a suction nozzle (3) serving as a sucking port, wherein the vacuum generator (501) is arranged at the top of the vacuum cavity (502), the suction nozzle (3) is located above a sample container cup (2) and is communicated with the vacuum cavity (502) through a material guide pipe (4), the bottom of the vacuum cavity (502) is provided with a discharging port, a valve (505) for controlling discharging is arranged at the discharging port, and the valve (505) is communicated with the vacuum generator (501) through a positive air pressure pipe (503) and a negative air pressure pipe (504) and is controlled to be opened and closed by air pressure generated by the vacuum generator (501).
4. A test sample collection and discharge device for a sinter strand inspection apparatus as claimed in claim 3, wherein: the suction nozzle (3) is a conical suction nozzle, the inner wall surface of the conical suction nozzle adopts arc transition, and the suction opening of the conical suction nozzle is larger than or equal to the cup opening of the sample container cup (2).
5. The test sample collection and discharge device of a sinter strand inspection apparatus as claimed in claim 4, wherein: the device also comprises more than one small ventilation opening (201) which can generate high-speed air flow in the sample container cup (2), wherein the small ventilation opening (201) is arranged at the cup opening of the sample container cup (2) or at the edge of the suction nozzle (3) or at a slightly higher position; the aperture of the ventilation small opening (201) is 2mm-6mm.
6. The test sample collection and discharge device of a sinter strand inspection apparatus as claimed in claim 5, wherein: the device also comprises a sensing element for judging whether the sample container cup (2) reaches the discharging station or not, and the sensing element is electrically connected with the sucking and discharging assembly (5).
7. The test sample collection and discharge device of a sinter strand inspection apparatus as claimed in claim 6, wherein: the induction element is a proximity switch (6), and the proximity switch (6) is vertically arranged at the top of a bracket (7) arranged at the discharging station and is positioned below the bracket (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710801600.1A CN109470816B (en) | 2017-09-07 | 2017-09-07 | Test sample collecting and discharging device of sinter detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710801600.1A CN109470816B (en) | 2017-09-07 | 2017-09-07 | Test sample collecting and discharging device of sinter detection equipment |
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| Publication Number | Publication Date |
|---|---|
| CN109470816A CN109470816A (en) | 2019-03-15 |
| CN109470816B true CN109470816B (en) | 2024-03-12 |
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| CN201710801600.1A Active CN109470816B (en) | 2017-09-07 | 2017-09-07 | Test sample collecting and discharging device of sinter detection equipment |
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