CN109468685A - Live pupa cocoon reels off raw silk from cocoons technique and gerotor type boils drift device of cocoon - Google Patents
Live pupa cocoon reels off raw silk from cocoons technique and gerotor type boils drift device of cocoon Download PDFInfo
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- CN109468685A CN109468685A CN201910017340.8A CN201910017340A CN109468685A CN 109468685 A CN109468685 A CN 109468685A CN 201910017340 A CN201910017340 A CN 201910017340A CN 109468685 A CN109468685 A CN 109468685A
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- cocoon
- rinse bath
- feed bin
- solution
- cooking solution
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- 238000000034 method Methods 0.000 title claims abstract description 80
- 241000382353 Pupa Species 0.000 title claims abstract description 55
- 238000010411 cooking Methods 0.000 claims abstract description 135
- 230000005058 diapause Effects 0.000 claims abstract description 76
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 60
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 41
- 239000004115 Sodium Silicate Substances 0.000 claims abstract description 38
- 239000004615 ingredient Substances 0.000 claims abstract description 38
- 235000019795 sodium metasilicate Nutrition 0.000 claims abstract description 38
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims abstract description 38
- 229910052911 sodium silicate Inorganic materials 0.000 claims abstract description 38
- 238000004140 cleaning Methods 0.000 claims description 62
- 239000007788 liquid Substances 0.000 claims description 52
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 42
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 18
- 238000009413 insulation Methods 0.000 claims description 18
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 13
- 230000007704 transition Effects 0.000 claims description 13
- 239000004094 surface-active agent Substances 0.000 claims description 11
- 238000004321 preservation Methods 0.000 claims description 8
- 238000005192 partition Methods 0.000 claims description 7
- 235000012773 waffles Nutrition 0.000 claims description 5
- 238000009835 boiling Methods 0.000 claims description 2
- 239000012535 impurity Substances 0.000 abstract description 22
- 239000004519 grease Substances 0.000 abstract description 10
- 239000000243 solution Substances 0.000 description 158
- 239000010410 layer Substances 0.000 description 37
- 230000008569 process Effects 0.000 description 37
- 230000000694 effects Effects 0.000 description 23
- 238000004851 dishwashing Methods 0.000 description 16
- 238000000926 separation method Methods 0.000 description 10
- 238000001764 infiltration Methods 0.000 description 9
- 230000008595 infiltration Effects 0.000 description 9
- 238000004061 bleaching Methods 0.000 description 7
- 238000004090 dissolution Methods 0.000 description 7
- 230000004083 survival effect Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 239000000835 fiber Substances 0.000 description 6
- 238000007667 floating Methods 0.000 description 6
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- 108010013296 Sericins Proteins 0.000 description 4
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- 239000012670 alkaline solution Substances 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
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- 238000005406 washing Methods 0.000 description 3
- 108010022355 Fibroins Proteins 0.000 description 2
- 206010018291 Gingival swelling Diseases 0.000 description 2
- 206010033546 Pallor Diseases 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
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- 241000238421 Arthropoda Species 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 241000282326 Felis catus Species 0.000 description 1
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- 241000238631 Hexapoda Species 0.000 description 1
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- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
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- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
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- 229940079593 drug Drugs 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
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- 239000011777 magnesium Substances 0.000 description 1
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- ORVGYTXFUWTWDM-UHFFFAOYSA-N silicic acid;sodium Chemical compound [Na].O[Si](O)(O)O ORVGYTXFUWTWDM-UHFFFAOYSA-N 0.000 description 1
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- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B7/00—Obtaining silk fibres or filaments
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B7/00—Obtaining silk fibres or filaments
- D01B7/04—Reeling silk
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Cosmetics (AREA)
- Detergent Compositions (AREA)
Abstract
The present invention provides that a kind of live pupa cocoon reels off raw silk from cocoons technique and gerotor type boils drift device of cocoon, this method, comprising the following steps: S1, cocoon, cocoon cooking solution and the reeling agent for preparing diapause pupae;The cocoon cooking solution includes following mass fraction ingredient: water: 50-200 parts, sodium metasilicate: 0.5-8 parts, S2, immersing in cocoon cooking solution the cocoon of diapause pupae using drift device of cocoon intermittence is boiled, continues 1-4h, and keeping cocoon cooking solution temperature is 20 DEG C -35 DEG C;S3, drift cocoon, after the completion of step S2, continue to add reeling agent into cocoon cooking solution, and keeping solution temperature is 20 DEG C -35 DEG C, realize the cocoon of diapause pupae unwinding;S4, the cocoon of the unwinding diapause pupae finished is taken out into filature, obtains pupa living.Live pupa cocoon of the present invention reels off raw silk from cocoons technique and gerotor type boils drift device of cocoon, under normal temperature and normal pressure, is put into cocoon cooking solution using by the cocoon of diapause pupae, to make grease, impurity in cocoon shell separate, again by reeling agent it is unwinding after, realize filature, and obtain pupa living.
Description
Technical field
The present invention relates to tussah filature field, a kind of live pupa cocoon reels off raw silk from cocoons technique and gerotor type boils drift device of cocoon.
Background technique
Cocoon cooking be in Primary Processing together key process, cocoon cooking quality quality in addition to can directly influence reel silk from cocoons folding,
It is unwinding, moreover it is possible to influence the indices relevant to raw silk quality such as deviation, cleaning, cleaning, raw silk cohesion.Certainly, cocoon cooking also can
Influence the average fineness of raw silk.The reason of for having an impact, usually improves unwinding angle from cocoon cooking and goes to analyze, it is believed that boils
Unwinding good after cocoon, internal layer falls thread reduction, and internal layer silk utilization rate improves.
For tussah, the filature of conventional pressure relief technique pupa living, survival rate is low, because under stress situations, leading to many pupas
It is dead in a low voltage state.
Therefore, it is badly in need of one kind under normal pressure state, is capable of perfect realization cocoon cooking and the technique for floating cocoon, not only filature effect
It is good, and pupa survival rate living is high.
Summary of the invention
According to the filature of conventional pressure relief technique set forth above pupa living, survival rate is low, because under stress situations, causing many
Pupa dead technical problem in a low voltage state, and provide that a kind of live pupa cocoon reels off raw silk from cocoons technique and gerotor type boils drift device of cocoon.This hair
It is bright it is main under normal temperature and normal pressure, be put into cocoon cooking solution using by the cocoon of diapause pupae, to make the grease in cocoon shell, miscellaneous
Matter separation, then by reeling agent it is unwinding after, realize filature, and obtain pupa living.
The technological means that the present invention uses is as follows:
A kind of live pupa cocoon reels off raw silk from cocoons technique, comprising the following steps:
S1, cocoon, cocoon cooking solution and the reeling agent for preparing diapause pupae;The cocoon cooking solution includes following mass fraction ingredient:
Water: 50-200 parts, sodium metasilicate: 0.5-8 parts.
S2, the cocoon of diapause pupae is immersed in cocoon cooking solution using drift device of cocoon intermittence is boiled, continues 1-4h, and keep cocoon cooking
Solution temperature is 20 DEG C -35 DEG C.
S3, drift cocoon, after the completion of step S2, continue to add reeling agent into cocoon cooking solution, and keep solution temperature be 20 DEG C-
35 DEG C, realize the cocoon of diapause pupae unwinding.
S4, the cocoon of the unwinding diapause pupae finished is taken out into filature, obtains pupa living.
Further, also with the surfactant of 0.1-0.5 mass fraction in the cocoon cooking solution.
Further, in step S1, cocoon cooking solution includes following mass fraction ingredient:
Water: 70-130 parts, sodium metasilicate: 1.5-3 parts, surfactant: 0.1-0.3 parts.
Further, the cocoon of diapause pupae is immersed in cocoon cooking solution in step S2 using drift device of cocoon intermittence is boiled, is continued
2-3h, and keeping cocoon cooking solution temperature is 28 DEG C -35 DEG C.
Further, in step S3, after the completion of step S2, continue to add reeling agent into cocoon cooking solution, and keep molten
Liquid temperature is 25 DEG C -35 DEG C, unwinding time 1-4h.
Further, in step S3, the reeling agent includes following mass fraction ingredient:
Hydrogen peroxide: 5-11 parts, sodium metasilicate: 0.8-1.6 parts, sodium carbonate: 0.6-1.3 parts.
The invention also discloses a kind of gerotor types to boil drift device of cocoon, comprising: rinse bath and is set to the rinse bath top
Merry-go-round type bunker;Cleaning solution is accommodated in the rinse bath;The merry-go-round type bunker includes centrally located central axis and outside
Annular feed bin;The annular feed bin is the toroidal cavity that internal perisporium and periphery wall surround, and is processed on the annular feed bin outer wall
There is the through-hole for being connected to the rinse bath cleaning liquid inside and outside air, the cleaning solution in rinse bath is made to be able to enter the annular material
In storehouse;There is the feed bin door for inserting or taking out material on the periphery wall;It, being capable of band when the rotation of central axis driver under stress
It moves the merry-go-round type bunker and is rotated in rinse bath with the revolving speed no more than 2 revs/min.
Further, the merry-go-round type bunker is cylinder-shaped or diamond shape.
Further, multiple bar shaped feed bins are divided by partition inside the annular feed bin, which is waffle slab,
Each bar shaped feed bin has a feed bin door, and feed bin door one end is articulated on the periphery wall, and the other end is locked by feed bin
It links closely and is removably connected to the periphery wall.
Further, the feed bin door is articulated on the periphery wall using folding.
Further, the central axis is located on the central axis of the merry-go-round type bunker, and the central axis is the same as the annular
Feed bin is connected and fixed by support rod.
Further, the central axis both ends are assemblied on the merry-go-round type bunker bearing block, are had on the central axis
Gear is rotated by motor driven.
Further, the output end of the motor is successively sequentially connected with retarder, drive sprocket, driven sprocket transmission
To transition axis;The transition axis end is provided with clutch, and the clutch is by chain with the gear on the central axis
Transmission connection.
Further, the bottom of rinse bath is socketed with the water bath for guaranteeing rinse bath cleaning liquid inside temperature.
Further, the rinse bath is internally provided with the heating rod for guaranteeing rinse bath cleaning liquid inside temperature.
Further, the bottom of rinse bath is provided with the heating plate for guaranteeing rinse bath cleaning liquid inside temperature.
Further, the thermometer for detecting rinse bath cleaning liquid inside temperature is provided on the rinse bath.
Further, the merry-go-round type bunker outer sheath is equipped with the insulation cover for heat preservation;Have on the insulation cover
Insulation cover dodge gate, the insulation cover dodge gate, one end are articulated on the rinse bath, and the other end is removably connected to the guarantor
On temperature cover.The insulation cover dodge gate has handle.
Further, the internal perisporium and periphery wall have mesh, round hole or square hole etc..
Further, dosing chamber and acid-proof pump, the input terminal connection of the acid-proof pump are provided on the outside of the rinse bath
There are two inlet pipes, have valve I all the way, are connected to the ingredient bottom of pond portion, and another way has valve II, are connected to described
Bottom of rinse bath;There are two outlet tube roads for the output end connection of the acid-proof pump, have valve III all the way, are connected to the ingredient
Pond top, another way have valve IV, are connected to the rinse bath top;It is provided in the dosing chamber for the ingredient
Solution in pond is filled with the steam pipework of high-temperature steam;The bottom of rinse bath is provided with the drain line with draining valve.
Compared with prior art, live pupa cocoon of the present invention reels off raw silk from cocoons technique and gerotor type boils drift device of cocoon, use
The permeating method of cocoon cooking;In order to make the abundant swelling softening of silk gum, it is necessary to enter moisture by cocoon layer by cocoon layer, water and solution
The process of cocoon chamber is infiltration;Medicated Permeation: the sodium metasilicate in cocoon cooking solution can make in water or dissolved gum body precipitates in cocoon layer, this
Kind of precipitating does not anchor on fiber, the sodium metasilicate also impurity on adsorbing fiber.
Further, a small amount of surface reactive material (for example, dish washing liquid) infiltration is added in cocoon cooking solution to reduce water
Surface tension, the diffusivity for the son that moisturizes, osmotic effect is good, and reduces the cocoon cooking time.
When floating cocoon, the reeling agent of use, the performance that there is swelling to soften and dissolve sericin within cocoon layer;To the molten of sericin within cocoon layer
Solution has the function of inhibiting and adjust;Have the function of removing the inorganic impurity and organic impurities in cocoon layer;To silk quality destroy compared with
Small and ability with oxidation bleaching;There is inhibition to have adjustment effect the decomposition of hydrogen peroxide;With infiltration, washing;Diffusion and
The performance of emulsification.
Live pupa cocoon of the present invention reels off raw silk from cocoons technique and gerotor type boils drift device of cocoon, and the rotary type of use floats device of cocoon, matches
Cocoon cooking solution and drift cocoon solution (reeling agent) are closed, under the conditions of the slow-speed of revolution, realizes and boils drift cocoon under normal pressure state.
When being provided with water bath, heating rod or heating plate, it can guarantee the temperature in rinse bath, and the temperature in rinse bath
Degree can pass through thermometer measure.
It may be provided with dosage bunker outside rinse bath, can directly carry out boiling the allotment of drift cocoon solution or in dosage bunker in rinse bath
After interior allotment, it is delivered in rinse bath.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to do simply to introduce, it should be apparent that, the accompanying drawings in the following description is this hair
Bright some embodiments for those of ordinary skill in the art without any creative labor, can be with
It obtains other drawings based on these drawings.
Fig. 1 is the main view that 10 gerotor type of the embodiment of the present invention boils drift device of cocoon.
Fig. 2 is the top view that 10 gerotor type of the embodiment of the present invention boils drift device of cocoon.
Fig. 3 is the schematic diagram (having heating rod and thermometer) that 11 gerotor type of the embodiment of the present invention boils drift device of cocoon.
Fig. 4 is the schematic diagram (having heating plate and thermometer) that 12 gerotor type of the embodiment of the present invention boils drift device of cocoon.
Fig. 5 is the schematic diagram (having insulation cover) that 13 gerotor type of the embodiment of the present invention boils drift device of cocoon.
Fig. 6 is the main view (having motor drive) that 14 gerotor type of the embodiment of the present invention boils drift device of cocoon.
Fig. 7 is the top view (having motor drive) that 14 gerotor type of the embodiment of the present invention boils drift device of cocoon.
Fig. 8 is merry-go-round type bunker partial schematic diagram of the present invention.
Fig. 9 is the main view (having water bath) that 15 gerotor type of the embodiment of the present invention boils drift device of cocoon.
Figure 10 is the top view (having water bath) that 15 gerotor type of the embodiment of the present invention boils drift device of cocoon.
Figure 11 is the schematic diagram (having dosing chamber) that 16 gerotor type of the embodiment of the present invention boils drift device of cocoon.
Figure 12 is the schematic diagram (having dosing chamber and water bath) that 17 gerotor type of the embodiment of the present invention boils drift device of cocoon.
Wherein: 1, merry-go-round type bunker,
101, central axis, 102, annular feed bin, 103, internal perisporium, 104, periphery wall, 105, support rod,
2, motor, 3, retarder, 4, driven sprocket, 5, drive sprocket, 6, rinse bath, 7, structure stand, 8, merry-go-round type bunker
Bearing block, 9, folding, 10, feed bin tight locking button, 11, chain, 12, clutch, 13, transition bearing housing;
14, heating rod, 15, thermometer, 16, heating plate, 17, insulation cover, 18, handle,
19, solution connecting pipeline, 20, drain line, 21, draining valve, 22, acid-proof pump, 23, steam pipework, 24, ingredient
Pond, 25, valve I, 26, valve II, 27, valve III, 28, valve IV.
Specific embodiment
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the present invention can phase
Mutually combination.The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is only
It is only a part of the embodiment of the present invention, instead of all the embodiments.It is real to the description of at least one exemplary embodiment below
It is merely illustrative on border, never as to the present invention and its application or any restrictions used.Based on the reality in the present invention
Example is applied, every other embodiment obtained by those of ordinary skill in the art without making creative efforts all belongs to
In the scope of protection of the invention.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to exemplary embodiments of the present invention.As used herein, unless the context clearly indicates otherwise, otherwise singular
Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
Unless specifically stated otherwise, positioned opposite, the digital table of the component and step that otherwise illustrate in these embodiments
It is not limited the scope of the invention up to formula and numerical value.Simultaneously, it should be clear that for ease of description, each portion shown in attached drawing
The size divided not is to draw according to actual proportionate relationship.Technology known for person of ordinary skill in the relevant, side
Method and equipment may be not discussed in detail, but in the appropriate case, and the technology, method and apparatus should be considered as authorizing explanation
A part of book.In shown here and discussion all examples, any occurrence should be construed as merely illustratively, and
Not by way of limitation.Therefore, the other examples of exemplary embodiment can have different values.It should also be noted that similar label
Similar terms are indicated in following attached drawing with letter, therefore, once it is defined in a certain Xiang Yi attached drawing, then subsequent attached
It does not need that it is further discussed in figure.
In the description of the present invention, it is to be understood that, the noun of locality such as " front, rear, top, and bottom, left and right ", " it is laterally, vertical,
Vertically, orientation or positional relationship indicated by level " and " top, bottom " etc. is normally based on orientation or position shown in the drawings and closes
System, is merely for convenience of description of the present invention and simplification of the description, in the absence of explanation to the contrary, these nouns of locality do not indicate that
It must have a particular orientation or be constructed and operated in a specific orientation with the device or element for implying signified, therefore cannot manage
Solution is limiting the scope of the invention: the noun of locality " inside and outside " refers to inside and outside the profile relative to each component itself.
For ease of description, spatially relative term can be used herein, as " ... on ", " ... top ",
" ... upper surface ", " above " etc., for describing such as a device shown in the figure or feature and other devices or spy
The spatial relation of sign.It should be understood that spatially relative term is intended to comprising the orientation in addition to device described in figure
Except different direction in use or operation.For example, being described as if the device in attached drawing is squeezed " in other devices
It will be positioned as " under other devices or construction after part or construction top " or the device of " on other devices or construction "
Side " or " under its device or construction ".Thus, exemplary term " ... top " may include " ... top " and
" in ... lower section " two kinds of orientation.The device can also be positioned with other different modes and (is rotated by 90 ° or in other orientation), and
And respective explanations are made to the opposite description in space used herein above.
In addition, it should be noted that, limiting components using the words such as " first ", " second ", it is only for be convenient for
Corresponding components are distinguished, do not have Stated otherwise such as, there is no particular meanings for above-mentioned word, therefore should not be understood as to this
The limitation of invention protection scope.
It reels off raw silk from cocoons technique the present invention provides a kind of live pupa cocoon, comprising the following steps:
S1, cocoon, cocoon cooking solution and the reeling agent for preparing diapause pupae;The cocoon cooking solution includes following mass fraction ingredient:
Water: 50-200 parts, sodium metasilicate: 0.5-8 parts.
S2, the cocoon of diapause pupae is immersed in cocoon cooking solution using drift device of cocoon intermittence is boiled, continues 1-4h, and keep cocoon cooking
Solution temperature is 20 DEG C -35 DEG C.
The effect of sodium metasilicate in cocoon cooking, sodium metasilicate can make in water or dissolved gum body precipitates in cocoon layer, and this precipitating is not
It anchors on fiber, the sodium metasilicate also impurity on adsorbing fiber.
The permeating method of cocoon cooking;In order to make the abundant swelling softening of silk gum, it is necessary to make moisture by cocoon layer, water and solution pass through
Cocoon layer enters the process of cocoon chamber infiltration;Medicated Permeation: a small amount of surface reactive material (dish washing liquid) infiltration is added in cocoon cooking soup
To reduce the surface tension of water, the diffusivity for the son that moisturizes, osmotic effect is good, and reduces the cocoon cooking time.
S3, drift cocoon, after the completion of step S2, continue to add reeling agent into cocoon cooking solution, and keep solution temperature be 20 DEG C-
35 DEG C, realize the cocoon of diapause pupae unwinding.
S4, the cocoon of the unwinding diapause pupae finished is taken out into filature, obtains pupa living.
Preferably, also with the surfactant of 0.1-0.5 mass fraction in the cocoon cooking solution.
Further, in step S1, cocoon cooking solution includes following mass fraction ingredient: water: 70-130 parts, sodium metasilicate:
1.5-3 parts, surfactant: 0.1-0.3 parts.
Preferably, the cocoon of diapause pupae is immersed in cocoon cooking solution in step S2 using drift device of cocoon intermittence is boiled, continues 2-
3h, and keeping cocoon cooking solution temperature is 28 DEG C -35 DEG C.
In step S3, after the completion of step S2, continue to add reeling agent into cocoon cooking solution, and keeping solution temperature is 25
DEG C -35 DEG C, unwinding time 1-4h.
Preferably, in step S3, the reeling agent includes following mass fraction ingredient: hydrogen peroxide: 5-11 parts, silicic acid
Sodium: 0.8-1.6 parts, sodium carbonate: 0.6-1.3 parts.
The effect of sodium carbonate in reeling agent, aqueous solution are in alkaline reaction, there is satiny feeling, the grease that can be saponified in cocoon layer,
The influence of ceride and certain inorganic matters is easy to be waterlogged and expand dissolution, plays hydrolyzable to silk gum and fibroin.
The effect of sodium metasilicate in reeling agent, sodium metasilicate is soluble easily in water, and aqueous solution is in alkaline reaction, energy during floating cocoon
Inhibit rapidly decomposition of the hydrogen peroxide in alkaline solution, gives full play to effective blanching effect, sodium metasilicate can make in water or cocoon
Dissolved gum body precipitating in layer, this precipitating do not anchor on fiber, the sodium metasilicate also impurity on adsorbing fiber, so bleaching liquor
Middle addition sodium metasilicate.
The effect of hydrogen peroxide (hydrogen peroxide), more stable in an acidic solution in reeling agent, and pole is not in alkaline solution
Stablize.There is very strong oxidisability, bleaching power is very strong, and unwinding processing is exactly to remove having in cocoon layer using the ability of hydrogen peroxide
Machine pigment and inorganic impurity promote the dissolution of silk gum to remove;And become the yellowish-brown pigment on silk by the effect of bleaching
Colourless or brown makes unwinding good.
The reeling agent, with the performance that there is swelling to soften and dissolve sericin within cocoon layer;To the dissolution tool of sericin within cocoon layer
There is the function of inhibition and adjusting;Have the function of removing the inorganic impurity and organic impurities in cocoon layer;To silk quality destroy it is smaller and
Ability with oxidation bleaching;There is inhibition to have adjustment effect the decomposition of hydrogen peroxide;With infiltration, washing;Diffusion and emulsification
Performance.
During unwinding processing, according to the requirement of the chemical property of cocoon and silk reeling process.Not only to remove in cocoon layer
Impurity reach unwinding, and to make silk gum insoluble or few dissolution.Therefore, in terms of unwinding treatment process and using reeling agent
Silk gum should be protected to reach unwinding purpose again.
In terms of reeling agent, do not achieved the purpose that with simple alkaline matter dissolution silk gum instead of it is unwinding, with peroxide
Change based on hydrogen and alkaline matter, supplemented by surfactant, to reduce the dissolution of silk gum, impurity is removed, to reach unwinding mesh
's.
Hydrogen peroxide is more suitable for playing its effect in alkaline solution.
One side hydrogen peroxide can remove the impurity in cocoon layer, on the other hand also play its blanching effect, destroy cocoon layer
In pigment.But in unwinding treatment process, bleaching is not to float the main task of cocoon, its main task is make cocoon unwinding
Well.In order to protect silk gum and fibroin, the alkaline matter used in unwinding processing is ideal with alkalescent substance.As infiltration
The surface reactive material of saturating agent, with to alkali, acid, calcium and magnesium it is stable be best.
Preferably, the composition of the surfactant is sodium n-alkylbenzenesulfonate.
Preferably, the composition of the surfactant is dish washing liquid, including at least white cat dish washing liquid, founds white dish washing liquid, surprise
Strong dish washing liquid, the choosing of mother one, opens a meter dish washing liquid, carving board dish washing liquid, blue moon dish washing liquid etc. at super dish washing liquid.
Preferably, terminate from cocoon cooking to drift cocoon, 5-7h terminates optimal.
Preferably, diapause pupae is stored in the environment of 2-6 DEG C.
Floating in the present invention has substantial connection at the height of cocoon placement temperature and the variation of unwinding quality.The high cocoon layer of temperature and cocoon
Remaining bleaching liquor in chamber has continued the ripe effect of drift to cocoon layer, and overlong time will cause overdone, and rotten cocoon is more, and cut is more, outer layer thread silk
More, summer is particularly significant, and temperature is low when placement, cocoon after drift, and to the cold, condensation, Yi Luoxu, the rate of recovery is low for silk gum.
The requirement of cocoon is floated in the present invention, silk cocoon also needs to can be only achieved unwinding mesh with reeling agent processing after cocoon cooking is handled
, this treatment process is called drift cocoon, and the purpose for floating cocoon is the impurity removed in cocoon layer, and pigment softens and dissolve part silk gum,
So that silk is sequentially dissociated, is convenient for filature.
Floating cocoon is the key that unwinding processing, and cocoon cooking is high-quality, if drift cocoon is improper, can also damage cocoon layer, increase thread silk, subtract
Few silk amount.
It whether appropriate floats cocoon processing, is mainly manifested in the height of reeling's output, quality and cocoon layer filature rate size three
A aspect.
The purpose and requirement of cocoon cooking in the present invention;Cocoon cooking is the impurity in the effect dissolution cocoon layer using water, heat and drug
And pollutant, make the abundant swelling of the silk gum of silk outer layer, creates conditions for drift cocoon.Cocoon cooking quality directly influences unwinding matter
Amount.
When cocoon cooking, it is necessary to dissolve inorganic matter and pollutant in cocoon layer all, so that silk gum swelling is softened and is dissolved less, keep away
Exempt to damage silk quality, and each section of cocoon layer is made to obtain uniform cooked degree, therefore, make cocoon layer fully penetrated first, moisture is logical
It crosses cocoon layer and penetrates into that cocoon is intracavitary, cocoon chamber is sufficiently humidified so as to make each position of water and hot stepless action cocoon layer, to make silk gum swelling.
The water suction of cocoon chamber and cocoon layer infiltration carry out simultaneously, and water absorption number depend mainly on infiltration in process of cocoon
Saturating degree.
Diapause of the present invention is a kind of arthropods such as tussah physiology something lost formed in its phylogenetic process
Characteristic is passed, growth and development or the suspensory physiological phenomenon of reproduction in its year history of living.
Diapause is different from suspend mode, suspend mode be by adverse environment condition directly caused by, and can by suitable environmental condition Lai
Its generation is prevented, it can also be made to release rapidly.
Diapause is then as caused by the environmental condition of duration of certain stages before diapause, into after diapause, it is necessary to
It could be released under stringent environmental condition;The property changed is the spy for the generation number that the insects such as tussah are occurred in 1 year under field conditions (factors)
Property.The factor for influencing tussah diapause and the property changed has illumination, temperature, nutrition etc..
As shown, a kind of gerotor type boils drift device of cocoon, comprising: rinse bath 6 and the rotation for being set to 6 top of rinse bath
Turn feed bin 1;Rinse bath 6 is placed on horizontal countertop by structure stand 7;Cleaning solution is accommodated in the rinse bath 6;
The merry-go-round type bunker 1 includes the annular feed bin 102 of centrally located central axis 101 and outside;The annular feed bin 102 is inner circumferential
The toroidal cavity that wall 103 and periphery wall 104 surround is machined on the periphery wall 104 together with the rinse bath 6 and annular feed bin
102 through-hole is able to enter the cleaning solution in rinse bath 6 in the annular feed bin 102;On annular 102 outer wall of feed bin
It is machined with the through-hole for being connected to rinse bath 6 cleaning liquid inside and outside air, is able to enter the cleaning solution in rinse bath 6 described
In annular feed bin 102, it is preferred that this annular 102 ontology of feed bin be it is latticed, and its internal components be it is latticed most
It is excellent, and then guarantee the mobility of the gas permeability inside and outside it and solution.
There is the feed bin door for inserting or taking out material on the periphery wall 104;When 101 driver under stress of central axis is revolved
Turn, is able to drive the merry-go-round type bunker 1 and is rotated in rinse bath 6 with the revolving speed no more than 2 revs/min.
The whole outer wall of the merry-go-round type bunker 1 is mesh or latticed, for being connected to its inner cavity sufficiently with outside air,
Guarantee normal pressure state, convenient for rinse bath cleaning liquid inside into and out.
The merry-go-round type bunker 1 is cylinder-shaped or diamond shape;It is divided into inside the annular feed bin 102 by partition multiple
Bar shaped feed bin, the partition are waffle slab, and each bar shaped feed bin has a feed bin door, and feed bin door one end is articulated with described outer
On peripheral wall 104, the other end is removably connected to the periphery wall 104 by feed bin tight locking button 10.
The feed bin door is articulated on the periphery wall 104 using folding.The central axis 101 is located at rotation material
On the central axis in storehouse 1, the central axis 101 is connected and fixed with the annular feed bin 102 by support rod 105.
101 both ends of central axis are assemblied on the merry-go-round type bunker bearing block 8, the tooth having on the central axis 101
Wheel passes through the driving rotation of motor 2.The output end of the motor 2 is successively sequentially connected with retarder 3, drive sprocket 5, driven chain
Wheel 4 drives on transition axis;The transition axis end is provided with clutch 12, and the clutch 12 is by chain 11 in described
Gear drive connection in mandrel 101.
The transition axis is installed on transition bearing housing 13.
6 bottom of rinse bath is socketed with the water bath for guaranteeing 6 cleaning liquid inside temperature of rinse bath.The cleaning
Slot 6 is internally provided with the heating rod 14 for guaranteeing 6 cleaning liquid inside temperature of rinse bath.
6 bottom of rinse bath is provided with the heating plate 16 for guaranteeing 6 cleaning liquid inside temperature of rinse bath.The cleaning
The thermometer 15 for detecting 6 cleaning liquid inside temperature of rinse bath is provided on slot 6.
1 outer sheath of merry-go-round type bunker is equipped with the insulation cover 17 for heat preservation;There is heat preservation on the insulation cover 17
Cover dodge gate, the insulation cover dodge gate, one end are articulated on the rinse bath 6, and the other end is removably connected to the heat preservation
On cover 17.The insulation cover dodge gate has handle 18.
10 side 4 of periphery wall has mesh, round hole or shape hole.Dosing chamber 24 is provided on the outside of the rinse bath 6
With acid-proof pump 22, there are two inlet pipes for the input terminal connection of the acid-proof pump 22, have valve I 25 all the way, are connected to described
24 bottom of dosing chamber, another way have valve II 26, are connected to 6 bottom of rinse bath;The output end of the acid-proof pump 22 connects
Logical there are two outlet tube roads, have valve III 27 all the way, are connected to 24 top of dosing chamber, and another way has valve IV 28,
It is connected to 6 top of rinse bath;It is provided in the dosing chamber 24 and is filled with high temperature for the solution into the dosing chamber 24
The steam pipework 23 of steam, for being heated to the solution in dosing chamber 24;6 bottom of rinse bath is provided with drain
The drain line 20 of valve 21.
Acid-proof pump 22 works, and closes valve II 26 and valve III 27, opens valve I 25 and valve IV 28, can be by ingredient
Solution in pond 24 is pumped into rinse bath 6;Valve I 25 and valve IV 28 are closed, valve II 26 and valve III 27 are opened, can be incited somebody to action
Solution extraction in rinse bath 6, into dosing chamber 24.
Draining valve 21 is opened, the solution in rinse bath 6 is emptied by drain line 20.
Gerotor type of the present invention boils drift device of cocoon, applied to cooperating above-mentioned live pupa cocoon to reel off raw silk from cocoons technique, realizes step S2
Cocoon cooking and drift cocoon process with step S3.
Embodiment 1
It reels off raw silk from cocoons technique the present invention provides live pupa cocoon, comprising the following steps:
S1, cocoon, cocoon cooking solution and the reeling agent for preparing diapause pupae;The cocoon cooking solution includes following mass fraction ingredient:
Water: 100 parts, sodium metasilicate: 1 part.
S2, the cocoon of diapause pupae is immersed in cocoon cooking solution using drift device of cocoon intermittence is boiled, continues 1h, and keep cocoon cooking molten
Liquid temperature is 23 DEG C -30 DEG C, checks that the cocoon of diapause pupae, big cocoon shell take out slurry failure, grease impurities do not separate.
After the completion of S3, step S2, continue to add reeling agent into cocoon cooking solution, and keeping solution temperature is 23 DEG C -30 DEG C,
Realize the cocoon of diapause pupae unwinding;In step S3, the reeling agent includes following mass fraction ingredient: hydrogen peroxide: 7 parts,
Sodium metasilicate: 1.1 parts, sodium carbonate: 0.9 part.
S4, the cocoon of the unwinding diapause pupae finished is taken out into filature, filature effect is bad, but obtains pupa living.
Embodiment 2
It reels off raw silk from cocoons technique the present invention provides live pupa cocoon, comprising the following steps:
S1, cocoon, cocoon cooking solution and the reeling agent for preparing diapause pupae;The cocoon cooking solution includes following mass fraction ingredient:
Water: 120 parts, sodium metasilicate: 2 parts, 0.2 part of surfactant.
S2, the cocoon of diapause pupae is immersed in cocoon cooking solution using drift device of cocoon intermittence is boiled, continues 1.5h, and keep cocoon cooking
Solution temperature is 30 DEG C -35 DEG C, and oil separation effect is good, and impurity is removed.
After the completion of S3, step S2, continue to add reeling agent into cocoon cooking solution, and keeping solution temperature is 20 DEG C -35 DEG C,
The cocoon of diapause pupae is set to realize unwinding, unwinding time 2h.
The reeling agent includes following mass fraction ingredient: hydrogen peroxide: 6 parts, sodium metasilicate: and 1.2 parts, sodium carbonate: 1.1
Part.
S4, the cocoon of the unwinding diapause pupae finished is taken out into filature, obtains pupa living.
This parameter process method, solution temperature is higher, it is found that a small amount of diapause pupae is waken up, and drinks into medical fluid death, the death rate
Percent 20 or so.
Embodiment 3
It reels off raw silk from cocoons technique the present invention provides a kind of live pupa cocoon, comprising the following steps:
S1, cocoon, cocoon cooking solution and the reeling agent for preparing diapause pupae;The cocoon cooking solution includes following mass fraction ingredient:
Water: 130 parts, sodium metasilicate: 3 parts, 0.3 part of surfactant.
S2, the cocoon of diapause pupae is immersed in cocoon cooking solution using drift device of cocoon intermittence is boiled, continues 4h, and keep cocoon cooking molten
Liquid temperature is 20 DEG C -25 DEG C, and oil separation effect is good, and impurity is removed.
After the completion of S3, step S2, continue to add reeling agent into cocoon cooking solution, and keeping solution temperature is 20 DEG C -25 DEG C,
The cocoon of diapause pupae is set to realize unwinding, unwinding time 4h.
The reeling agent includes following mass fraction ingredient: hydrogen peroxide: 8 parts, sodium metasilicate: and 1.4 parts, sodium carbonate: 1.1
Part.
S4, the cocoon of the unwinding diapause pupae finished is taken out into filature, obtains pupa living.
This parameter process method, solution temperature is lower, and the grease separating rate of step 2 is slower, the wake-up rate pole of diapause pupae
Low, filature rate is good, and diapause pupae survival rate is fine.
Embodiment 4
The present invention provides one kind to reel off raw silk from cocoons technique the present invention provides a kind of live pupa cocoon, comprising the following steps:
S1, cocoon, cocoon cooking solution and the reeling agent for preparing diapause pupae;The cocoon cooking solution includes following mass fraction ingredient:
Water: 100 parts, sodium metasilicate: 2.5 parts, dish washing liquid: 0.5 part.
S2, the cocoon of diapause pupae is immersed into cocoon cooking solution 3h, and keeping cocoon cooking solution temperature is 28 DEG C -31 DEG C;Grease separation
Effect is good, and impurity is removed.
After the completion of S3, step S2, continue to add reeling agent into cocoon cooking solution, and keeping solution temperature is 28 DEG C -31 DEG C,
Unwinding time 2.5h.
The reeling agent includes following mass fraction ingredient: hydrogen peroxide: 7.5 parts, sodium metasilicate: and 1.2 parts, sodium carbonate: 1
Part.
S4, the cocoon of the unwinding diapause pupae finished is taken out into filature, obtains pupa living.
This parameter process method, grease separating rate is very fast, and the wake-up rate of diapause pupae is extremely low, and filature rate is good, and diapause pupae is deposited
Motility rate is fine.
Embodiment 5
The present invention provides one kind to reel off raw silk from cocoons technique the present invention provides a kind of live pupa cocoon, comprising the following steps:
S1, cocoon, cocoon cooking solution and the reeling agent for preparing diapause pupae;The cocoon cooking solution includes following mass fraction ingredient:
Water: 160 parts, sodium metasilicate: 4 parts, dish washing liquid: 0.4 part.
S2, the cocoon of diapause pupae is immersed into cocoon cooking solution 6h, and keeping cocoon cooking solution temperature is 28 DEG C -33 DEG C;Grease separation
Effect is good, and impurity is removed, however, it was found that silk spoilage is larger.
After the completion of S3, step S2, continue to add reeling agent into cocoon cooking solution, and keeping solution temperature is 28 DEG C -33 DEG C,
Unwinding time 3h.
Reeling agent includes following mass fraction ingredient: hydrogen peroxide: 5 parts, sodium metasilicate: and 1.2 parts, sodium carbonate: 0.9 part.
S4, the cocoon of the unwinding diapause pupae finished is taken out into filature, obtains pupa living.
This parameter process method, oil separation effect is preferable, but medical fluid corrodes more serious, damage silk, secondly, stagnant
It is preferable to educate pupa survival.
Embodiment 6
The present invention provides one kind to reel off raw silk from cocoons technique the present invention provides a kind of live pupa cocoon, comprising the following steps:
S1, cocoon, cocoon cooking solution and the reeling agent for preparing diapause pupae;The cocoon cooking solution includes following mass fraction ingredient:
Water: 50 parts, sodium metasilicate: 0.5 part, dish washing liquid: 0.1 part.
S2, the cocoon of diapause pupae is immersed into cocoon cooking solution 2.5h, and keeping cocoon cooking solution temperature is 28 DEG C -32 DEG C.
After the completion of S3, step S2, continue to add reeling agent into cocoon cooking solution, and keeping solution temperature is 28 DEG C -33 DEG C,
Unwinding time 3h.
Reeling agent includes following mass fraction ingredient: hydrogen peroxide: 5 parts, sodium metasilicate: and 0.8 part, sodium carbonate: 0.6 part.
S4, the cocoon of the unwinding diapause pupae finished is taken out into filature, obtains pupa living.
This parameter process method, oil separation effect is good, and impurity is removed, however, it was found that cocoon shell internal layer, grease and impurity
It is not totally separated, cocoon cooking liquor strength is slightly lower.
Embodiment 7
The present invention provides one kind to reel off raw silk from cocoons technique the present invention provides a kind of live pupa cocoon, comprising the following steps:
S1, cocoon, cocoon cooking solution and the reeling agent for preparing diapause pupae;The cocoon cooking solution includes following mass fraction ingredient:
Water: 200 parts, sodium metasilicate: 8 parts, dish washing liquid: 0.5 part.
S2, the cocoon of diapause pupae is immersed into cocoon cooking solution 3h, and keeping cocoon cooking solution temperature is 28 DEG C -32 DEG C.
After the completion of S3, step S2, continue to add reeling agent into cocoon cooking solution, and keeping solution temperature is 28 DEG C -33 DEG C,
Unwinding time 3h.
Reeling agent includes following mass fraction ingredient: hydrogen peroxide: 11 parts, sodium metasilicate: and 1.6 parts, sodium carbonate: 1.3 parts.
S4, the cocoon of the unwinding diapause pupae finished is taken out into filature, obtains pupa living.
This parameter process method, oil separation effect is general, and cocoon shell internal layer, grease and impurity are not totally separated, sodium metasilicate
It is slightly more, inhibit hydrogen peroxide to decompose, silk gum cannot be completely exfoliated.
Embodiment 8
The present invention provides one kind to reel off raw silk from cocoons technique the present invention provides a kind of live pupa cocoon, comprising the following steps:
S1, cocoon, cocoon cooking solution and the reeling agent for preparing diapause pupae;The cocoon cooking solution includes following mass fraction ingredient:
Water: 70 parts, sodium metasilicate: 1.5 parts, dish washing liquid: 0.1 part.
S2, the cocoon of diapause pupae is immersed into cocoon cooking solution 3h, and keeping cocoon cooking solution temperature is 28 DEG C -32 DEG C.
After the completion of S3, step S2, continue to add reeling agent into cocoon cooking solution, and keeping solution temperature is 28 DEG C -33 DEG C,
Unwinding time 3h.
Reeling agent includes following mass fraction ingredient: hydrogen peroxide: 5 parts, sodium metasilicate: and 1 part, sodium carbonate: 0.8 part.
S4, the cocoon of the unwinding diapause pupae finished is taken out into filature, obtains pupa living.
This parameter process method, oil separation effect is serious, and outer layer silk thread silk increases, strand disorder, and pupa survival is preferable.
Embodiment 9
The present invention provides one kind to reel off raw silk from cocoons technique the present invention provides a kind of live pupa cocoon, comprising the following steps:
S1, cocoon, cocoon cooking solution and the reeling agent for preparing diapause pupae;The cocoon cooking solution includes following mass fraction ingredient:
Water: 130 parts, sodium metasilicate: 3 parts, dish washing liquid: 0.3 part.
S2, the cocoon of diapause pupae is immersed into cocoon cooking solution 3h, and keeping cocoon cooking solution temperature is 28 DEG C -32 DEG C.
After the completion of S3, step S2, continue to add reeling agent into cocoon cooking solution, and keeping solution temperature is 28 DEG C -33 DEG C,
Unwinding time 3h.
Reeling agent includes following mass fraction ingredient: hydrogen peroxide: 8 parts, sodium metasilicate: and 1.3 parts, sodium carbonate: 1.1 parts.
S4, the cocoon of the unwinding diapause pupae finished is taken out into filature, obtains pupa living.
This parameter process method, oil separation effect is good, and the wake-up rate of diapause pupae is extremely low, and filature rate is good, diapause pupae survival
Rate is fine.
Embodiment 10 (gerotor type boils drift device of cocoon)
As shown in fig. 1, fig. 2 and fig. 8, a kind of gerotor type boils drift device of cocoon, comprising: rinse bath 6 and is set to the cleaning
The merry-go-round type bunker 1 on 6 top of slot;Cleaning solution is accommodated in the rinse bath 6;The merry-go-round type bunker 1 includes in centrally located
The annular feed bin 102 of mandrel 101 and outside;The annular feed bin 102 is that the annular that internal perisporium 103 and periphery wall 104 surround is empty
Chamber is machined with the through-hole for being connected to rinse bath 6 cleaning liquid inside and outside air on annular feed bin 102 outer wall, makes to clean
Cleaning solution in slot 6 is able to enter in the annular feed bin 102;Have on the periphery wall 104 for filling or extract
The feed bin door of material;The merry-go-round type bunker 1 is cylindrical shape.When the rotation of 101 driver under stress of central axis, it is able to drive the rotation material
Storehouse 1 rotates in rinse bath 6.The revolving speed of the merry-go-round type bunker 1 is 1 rev/min.
Drift device of cocoon is boiled using the gerotor type of the present embodiment, above-described embodiment 1 can be cooperated to the drift cocoon work of embodiment 9
Skill realizes drift cocoon.
When work, first in rinse bath 6, cocoon cooking solution is deployed, then the cocoon of diapause pupae is covered on mesh bag, investment rotation
In feed bin 1,2-3h is rotated, after the completion of cocoon cooking process, then into cocoon cooking solution reeling agent is put into, is rotated further by 2-3h, realizes drift cocoon
Process, the cocoon after taking-up is unwinding, and filature is carried out, obtain pupa living.
Embodiment 11 (gerotor type with heating rod boils drift device of cocoon)
As shown in figures 3 and 8, a kind of gerotor type boils drift device of cocoon, comprising: rinse bath 6 and is set on the rinse bath 6
The merry-go-round type bunker 1 in portion;Cleaning solution is accommodated in the rinse bath 6;The merry-go-round type bunker 1 includes centrally located central axis
101 and outside annular feed bin 102;The annular feed bin 102 is the toroidal cavity that internal perisporium 103 and periphery wall 104 surround, institute
The through-hole for being machined on annular 102 outer wall of feed bin and being connected to rinse bath 6 cleaning liquid inside and outside air is stated, is made in rinse bath 6
Cleaning solution be able to enter in the annular feed bin 102;There is the material for inserting or taking out material on the periphery wall 104
Door.
The rinse bath 6 is internally provided with the heating rod 14 for guaranteeing 6 cleaning liquid inside temperature of rinse bath.The cleaning
The thermometer 15 for detecting 6 cleaning liquid inside temperature of rinse bath is provided on slot 6.
When the rotation of 101 driver under stress of central axis, it is able to drive the merry-go-round type bunker 1 and is rotated in rinse bath 6.The rotation
The revolving speed of feed bin 1 is 0.5 rev/min.
When work, first in rinse bath 6, cocoon cooking solution is deployed, then the cocoon of diapause pupae is covered on mesh bag, investment rotation
In feed bin 1,2-3h is rotated, after the completion of cocoon cooking process, then into cocoon cooking solution reeling agent is put into, is rotated further by 2-3h, realizes drift cocoon
Process, the cocoon after taking-up is unwinding, and filature is carried out, obtain pupa living.
In cocoon cooking and drift cocoon process, according to the thermometric of thermometer, the solution in rinse bath is heated using heating rod,
Guarantee the temperature of solution, is suitble to cocoon cooking and drift cocoon.
Embodiment 12 (gerotor type with heating plate boils drift device of cocoon)
As shown in Figure 4 and Figure 8, a kind of gerotor type boils drift device of cocoon, comprising: rinse bath 6 and is set on the rinse bath 6
The merry-go-round type bunker 1 in portion;Cleaning solution is accommodated in the rinse bath 6;The merry-go-round type bunker 1 includes centrally located central axis
101 and outside annular feed bin 102;The annular feed bin 102 is the toroidal cavity that internal perisporium 103 and periphery wall 104 surround, institute
The through-hole for being machined on annular 102 outer wall of feed bin and being connected to rinse bath 6 cleaning liquid inside and outside air is stated, is made in rinse bath 6
Cleaning solution be able to enter in the annular feed bin 102.
There is the feed bin door for inserting or taking out material on the periphery wall 104;The merry-go-round type bunker 1 is cylinder
Shape or diamond shape;6 bottom of rinse bath is provided with the heating plate 16 for guaranteeing 6 cleaning liquid inside temperature of rinse bath.It is described clear
The thermometer 15 for detecting 6 cleaning liquid inside temperature of rinse bath is provided in washing trough 6.When the rotation of 101 driver under stress of central axis, energy
The merry-go-round type bunker 1 is enough driven to rotate in rinse bath 6.The revolving speed of the merry-go-round type bunker 1 is 0.6 rev/min.
When work, first in rinse bath 6, cocoon cooking solution is deployed, then the cocoon of diapause pupae is covered on mesh bag, investment rotation
In feed bin 1,2-3h is rotated, after the completion of cocoon cooking process, then into cocoon cooking solution reeling agent is put into, is rotated further by 2-3h, realizes drift cocoon
Process, the cocoon after taking-up is unwinding, and filature is carried out, obtain pupa living.
In cocoon cooking and drift cocoon process, according to the thermometric of thermometer, the solution in rinse bath is heated using heating plate,
Guarantee the temperature of solution, is suitble to cocoon cooking and drift cocoon.
Embodiment 13 (gerotor type with insulation cover boils drift device of cocoon)
As shown in Figure 5 and Figure 8, a kind of gerotor type boils drift device of cocoon, comprising: rinse bath 6 and is set on the rinse bath 6
The merry-go-round type bunker 1 in portion;Cleaning solution is accommodated in the rinse bath 6;The merry-go-round type bunker 1 includes centrally located central axis
101 and outside annular feed bin 102;The annular feed bin 102 is the toroidal cavity that internal perisporium 103 and periphery wall 104 surround, institute
The through-hole for being machined on annular 102 outer wall of feed bin and being connected to rinse bath 6 cleaning liquid inside and outside air is stated, is made in rinse bath 6
Cleaning solution be able to enter in the annular feed bin 102;There is the material for inserting or taking out material on the periphery wall 104
Door;The merry-go-round type bunker 1 is cylinder-shaped or diamond shape;The internal perisporium 103 and periphery wall 104 have a mesh, round hole or
Square hole etc..
1 outer sheath of merry-go-round type bunker is equipped with the insulation cover 17 for heat preservation;There is heat preservation on the insulation cover 17
Cover dodge gate, the insulation cover dodge gate, one end are articulated on the rinse bath 6, and the other end is removably connected to the heat preservation
On cover 17.The insulation cover dodge gate has handle 18.It is provided on the rinse bath 6 and is cleaned for detecting in rinse bath 6
The thermometer of liquid temperature.When the rotation of 101 driver under stress of central axis, it is able to drive the merry-go-round type bunker 1 and is rotated in rinse bath 6.
The revolving speed of the merry-go-round type bunker 1 is 1.2 revs/min.
When work, first in rinse bath 6, cocoon cooking solution is deployed, then the cocoon of diapause pupae is covered on mesh bag, investment rotation
In feed bin 1,2-3h is rotated, after the completion of cocoon cooking process, then into cocoon cooking solution reeling agent is put into, is rotated further by 2-3h, realizes drift cocoon
Process, the cocoon after taking-up is unwinding, and filature is carried out, obtain pupa living.
In cocoon cooking and drift cocoon process, using thermometer measure solution temperature, and insulation cover is set, reduces the temperature stream in device
It is lost, guarantees cocoon cooking and drift cocoon temperature.
Embodiment 14 (there is motor-driven gerotor type to boil drift device of cocoon)
As shown in Fig. 6, Fig. 7 and Fig. 8, a kind of gerotor type boils drift device of cocoon, comprising: rinse bath 6 and is set to the cleaning
The merry-go-round type bunker 1 on 6 top of slot;Cleaning solution is accommodated in the rinse bath 6;The merry-go-round type bunker 1 includes in centrally located
The annular feed bin 102 of mandrel 101 and outside;The annular feed bin 102 is that the annular that internal perisporium 103 and periphery wall 104 surround is empty
Chamber is machined with the through-hole for being connected to rinse bath 6 cleaning liquid inside and outside air on annular feed bin 102 outer wall, makes to clean
Cleaning solution in slot 6 is able to enter in the annular feed bin 102;Have on the periphery wall 104 for filling or extract
The feed bin door of material.
Multiple bar shaped feed bins are divided by partition inside the annular feed bin 102, which is waffle slab, each
Shape feed bin has a feed bin door, and feed bin door one end is articulated on the periphery wall 104, and the other end passes through feed bin tight locking button
10 are removably connected to the periphery wall 104.The feed bin door is articulated on the periphery wall 104 using folding.In described
Mandrel 101 is located on the central axis of the merry-go-round type bunker 1, and the central axis 101 passes through support rod with the annular feed bin 102
105 are connected and fixed.
101 both ends of central axis are assemblied on the merry-go-round type bunker bearing block 8, the tooth having on the central axis 101
Wheel passes through the driving rotation of motor 2.The output end of the motor 2 is successively sequentially connected with retarder 3, drive sprocket 5, driven chain
Wheel 4 drives on transition axis.
The transition axis end is provided with clutch 12, and the clutch 12 is by chain 11 on the central axis 101
Gear drive connection.When the rotation of 101 driver under stress of central axis, it is able to drive the merry-go-round type bunker 1 and is rotated in rinse bath 6.
The revolving speed of the merry-go-round type bunker 1 is 0.8 rev/min.
When work, first in rinse bath 6, cocoon cooking solution is deployed, then the cocoon of diapause pupae is covered on mesh bag, investment rotation
In feed bin 1,2-3h is rotated, after the completion of cocoon cooking process, then into cocoon cooking solution reeling agent is put into, is rotated further by 2-3h, realizes drift cocoon
Process, the cocoon after taking-up is unwinding, and filature is carried out, obtain pupa living.
In cocoon cooking and drift cocoon process, using motor driven, adjust the revolving speed of merry-go-round type bunker 1, with meet low speed cocoon cooking and
Cocoon requirement is floated, prevents diapause pupae from being fallen to death.
Embodiment 15 (gerotor type with water bath boils drift device of cocoon)
As shown in Fig. 6, Fig. 8, Fig. 9 and Figure 10, a kind of gerotor type boils drift device of cocoon, comprising: rinse bath 6 and is set to described
The merry-go-round type bunker 1 on 6 top of rinse bath;Cleaning solution is accommodated in the rinse bath 6;The merry-go-round type bunker 1 includes being located at center
Central axis 101 and outside annular feed bin 102.
The annular feed bin 102 is the toroidal cavity that surrounds of internal perisporium 103 and periphery wall 104, outside the annular feed bin 102
It is machined with the through-hole for being connected to rinse bath 6 cleaning liquid inside and outside air on wall, is able to enter the cleaning solution in rinse bath 6
In the annular feed bin 102;There is the feed bin door for inserting or taking out material on the periphery wall 104.
When the rotation of 101 driver under stress of central axis, it is able to drive the merry-go-round type bunker 1 and is rotated in rinse bath 6.The rotation
The revolving speed of feed bin 1 is 0.3 rev/min.
Multiple bar shaped feed bins are divided by partition inside the annular feed bin 102, which is waffle slab, each
Shape feed bin has a feed bin door, and feed bin door one end is articulated on the periphery wall 104, and the other end passes through feed bin tight locking button
10 are removably connected to the periphery wall 104.The feed bin door is articulated on the periphery wall 104 using folding.In described
Mandrel 101 is located on the central axis of the merry-go-round type bunker 1, and the central axis 101 passes through support rod with the annular feed bin 102
105 are connected and fixed.
101 both ends of central axis are assemblied on the merry-go-round type bunker bearing block 8, the tooth having on the central axis 101
Wheel passes through the driving rotation of motor 2.The output end of the motor 2 is successively sequentially connected with retarder 3, drive sprocket 5, driven chain
Wheel 4 drives on transition axis;The transition axis end is provided with clutch 12, and the clutch 12 is by chain 11 in described
Gear drive connection in mandrel 101.
6 bottom of rinse bath is socketed with the water bath for guaranteeing 6 cleaning liquid inside temperature of rinse bath, the water bath
It is interior that temperature is controlled by steam or circulation line.It is provided on the rinse bath 6 for detecting 6 cleaning liquid inside temperature of rinse bath
Thermometer.
When work, first in rinse bath 6, cocoon cooking solution is deployed, then the cocoon of diapause pupae is covered on mesh bag, investment rotation
In feed bin 1,2-3h is rotated, after the completion of cocoon cooking process, then into cocoon cooking solution reeling agent is put into, is rotated further by 2-3h, realizes drift cocoon
Process, the cocoon after taking-up is unwinding, and filature is carried out, obtain pupa living.
In cocoon cooking and drift cocoon process, using water bath, the solution in rinse bath is heated and kept the temperature, guarantees that cocoon cooking is molten
The temperature of liquid and drift cocoon solution.
Embodiment 16 (gerotor type with dosing chamber boils drift device of cocoon)
As shown in Figure 8 and Figure 11, a kind of gerotor type boils drift device of cocoon, comprising: rinse bath 6 and is set to the rinse bath 6
The merry-go-round type bunker 1 on top;Cleaning solution is accommodated in the rinse bath 6;The merry-go-round type bunker 1 includes centrally located central axis
101 and outside annular feed bin 102;The annular feed bin 102 is the toroidal cavity that internal perisporium 103 and periphery wall 104 surround, institute
The through-hole for being machined on annular 102 outer wall of feed bin and being connected to rinse bath 6 cleaning liquid inside and outside air is stated, is made in rinse bath 6
Cleaning solution be able to enter in the annular feed bin 102;There is the material for inserting or taking out material on the periphery wall 104
Door;The merry-go-round type bunker 1 is cylinder-shaped or diamond shape.
Dosing chamber 24 and acid-proof pump 22 are provided on the outside of the rinse bath 6, the input terminal of the acid-proof pump 22 is communicated with
Two inlet pipes have valve I 25 all the way, are connected to 24 bottom of dosing chamber, and another way has valve II 26, is connected to
6 bottom of rinse bath;There are two outlet tube roads for the output end connection of the acid-proof pump 22, have valve III 27, connection all the way
To 24 top of dosing chamber, another way has valve IV 28, is connected to 6 top of rinse bath.
The steam pipework that high-temperature steam is filled with for the solution into the dosing chamber 24 is provided in the dosing chamber 24
23, for being heated to the solution in dosing chamber 24;6 bottom of rinse bath is provided with the drain pipe with draining valve 21
Road 20.
Acid-proof pump 22 works, and closes valve II 26 and valve III 27, opens valve I 25 and valve IV 28, can be by ingredient
Solution in pond 24 is pumped into rinse bath 6;Valve I 25 and valve IV 28 are closed, valve II 26 and valve III 27 are opened, can be incited somebody to action
Solution extraction in rinse bath 6, into dosing chamber 24.
Draining valve 21 is opened, the solution in rinse bath 6 is emptied by drain line 20.
When the rotation of 101 driver under stress of central axis, it is able to drive the merry-go-round type bunker 1 and is rotated in rinse bath 6.The rotation
The revolving speed of feed bin 1 is 0.2 rev/min.
Using 24 ingredient of dosing chamber, solution is adjusted, adjusting solution temperature in dosing chamber 24 is 40-60 DEG C, passes through acid-proof pump
After 22 are delivered to the solution in rinse bath, the cocoon with diapause pupae is mixed, and is made the solution temperature in rinse bath 6, is maintained temperature
Maintain 28 DEG C -35 DEG C.
When work, first in rinse bath 6, cocoon cooking solution is deployed, then the cocoon of diapause pupae is covered on mesh bag, investment rotation
In feed bin 1,2-3h is rotated, after the completion of cocoon cooking process, then into cocoon cooking solution reeling agent is put into, is rotated further by 2-3h, realizes drift cocoon
Process, the cocoon after taking-up is unwinding, and filature is carried out, obtain pupa living.
Embodiment 17 (gerotor type with dosing chamber and water bath boils drift device of cocoon)
As described in Fig. 8 and Figure 12, a kind of gerotor type boils drift device of cocoon, comprising: rinse bath 6 and is set to the rinse bath 6
The merry-go-round type bunker 1 on top;Cleaning solution is accommodated in the rinse bath 6;The merry-go-round type bunker 1 includes centrally located central axis
101 and outside annular feed bin 102;The annular feed bin 102 is the toroidal cavity that internal perisporium 103 and periphery wall 104 surround, institute
The through-hole for being machined on annular 102 outer wall of feed bin and being connected to rinse bath 6 cleaning liquid inside and outside air is stated, is made in rinse bath 6
Cleaning solution be able to enter in the annular feed bin 102;There is the material for inserting or taking out material on the periphery wall 104
Door.
6 bottom of rinse bath is socketed with the water bath for guaranteeing 6 cleaning liquid inside temperature of rinse bath.The cleaning
Dosing chamber 24 and acid-proof pump 22 are provided on the outside of slot 6, there are two inlet pipes for the input terminal connection of the acid-proof pump 22, have all the way
There is valve I 25, be connected to 24 bottom of dosing chamber, another way has valve II 26, is connected to 6 bottom of rinse bath;Institute
The output end connection of acid-proof pump 22 is stated there are two outlet tube road, there is valve III 27 all the way, be connected to 24 top of dosing chamber,
Another way has valve IV 28, is connected to 6 top of rinse bath.
The steam pipework that high-temperature steam is filled with for the solution into the dosing chamber 24 is provided in the dosing chamber 24
23, for being heated to the solution in dosing chamber 24;6 bottom of rinse bath is provided with the drain pipe with draining valve 21
Road 20.
Acid-proof pump 22 works, and closes valve II 26 and valve III 27, opens valve I 25 and valve IV 28, can be by ingredient
Solution in pond 24 is pumped into rinse bath 6;Valve I 25 and valve IV 28 are closed, valve II 26 and valve III 27 are opened, can be incited somebody to action
Solution extraction in rinse bath 6, into dosing chamber 24.
Draining valve 21 is opened, the solution in rinse bath 6 is emptied by drain line 20.
When the rotation of 101 driver under stress of central axis, it is able to drive the merry-go-round type bunker 1 and is rotated in rinse bath 6.The rotation
The revolving speed of feed bin 1 is 0.1 rev/min.
Using 24 ingredient of dosing chamber, solution is adjusted, adjusting solution temperature in dosing chamber 24 is 40-60 DEG C, passes through acid-proof pump
After 22 are delivered to the solution in rinse bath, the cocoon with diapause pupae is mixed, and is made the solution temperature in rinse bath 6, is maintained temperature
Maintain 28 DEG C -35 DEG C.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (10)
- The technique 1. a kind of live pupa cocoon reels off raw silk from cocoons, which comprises the following steps:S1, cocoon, cocoon cooking solution and the reeling agent for preparing diapause pupae;The cocoon cooking solution includes following mass fraction ingredient:Water: 50-200 parts,Sodium metasilicate: 0.5-8 parts,S2, the cocoon of diapause pupae is immersed in cocoon cooking solution using drift device of cocoon intermittence is boiled, continues 1-4h, and keep cocoon cooking solution Temperature is 20 DEG C -35 DEG C;S3, drift cocoon, after the completion of step S2, continue to add reeling agent into cocoon cooking solution, and keeping solution temperature is 20 DEG C -35 DEG C, realize the cocoon of diapause pupae unwinding;S4, the cocoon of the unwinding diapause pupae finished is taken out into filature, obtains pupa living.
- The technique 2. live pupa cocoon according to claim 1 reels off raw silk from cocoons, which is characterized in thatAlso with the surfactant of 0.1-0.5 mass fraction in the cocoon cooking solution.
- The technique 3. live pupa cocoon according to claim 2 reels off raw silk from cocoons, which is characterized in thatIn step S1, cocoon cooking solution includes following mass fraction ingredient:Water: 70-130 parts,Sodium metasilicate: 1.5-3 parts,Surfactant: 0.1-0.3 parts.
- The technique 4. live pupa cocoon according to claim 2 or 3 reels off raw silk from cocoons, which is characterized in thatThe cocoon of diapause pupae is immersed in cocoon cooking solution using drift device of cocoon intermittence is boiled in step S2, continues 2-3h, and keeps boiling Cocoon solution temperature is 28 DEG C -35 DEG C.
- The technique 5. live pupa cocoon according to claim 2 reels off raw silk from cocoons, which is characterized in thatIn step S3, after the completion of step S2, continue to add reeling agent into cocoon cooking solution, and keep solution temperature be 25 DEG C- 35 DEG C, unwinding time 1-4h.
- The technique 6. live pupa cocoon according to claim 1 or 2 reels off raw silk from cocoons, which is characterized in thatIn step S3, the reeling agent includes following mass fraction ingredient:Hydrogen peroxide: 5-11 parts,Sodium metasilicate: 0.8-1.6 parts,Sodium carbonate: 0.6-1.3 parts.
- 7. a kind of gerotor type boils drift device of cocoon characterized by comprising rinse bath and the rotation for being set to the rinse bath top Feed bin;Receiving in the rinse bath has cleaning solution;The merry-go-round type bunker includes the annular feed bin in centrally located central axis and outside;The annular feed bin is the toroidal cavity that internal perisporium and periphery wall surround, and is machined with connection institute on the annular feed bin outer wall The through-hole for stating rinse bath cleaning liquid inside and outside air is able to enter the cleaning solution in rinse bath in the annular feed bin;There is the feed bin door for inserting or taking out material on the periphery wall;When the rotation of central axis driver under stress, the merry-go-round type bunker is able to drive in rinse bath with the revolving speed no more than 2 revs/min Rotation.
- 8. gerotor type according to claim 7 boils drift device of cocoon, which is characterized in thatMultiple bar shaped feed bins are divided by partition inside the annular feed bin, which is waffle slab, each bar shaped feed bin With a feed bin door, feed bin door one end is articulated on the periphery wall, and the other end is detachably connected by feed bin tight locking button It is connected to the periphery wall;The central axis is located on the central axis of the merry-go-round type bunker, and the central axis passes through support rod with the annular feed bin It is connected and fixed;The central axis both ends are assemblied on merry-go-round type bunker bearing block, and the gear having on the central axis is revolved by motor driven Turn;The output end of the motor is successively sequentially connected with retarder, drive sprocket, driven sprocket and drives on transition axis;It is described Transition axis end is provided with clutch, and the clutch is by chain with the gear drive connection on the central axis;Multiple bar shaped feed bins are divided by partition inside the annular feed bin, each bar shaped feed bin has a feed bin door, Feed bin door one end is articulated on the periphery wall, and the other end is removably connected to the periphery wall by feed bin tight locking button.
- 9. gerotor type according to claim 7 boils drift device of cocoon, which is characterized in thatThe bottom of rinse bath is socketed with the water bath for guaranteeing rinse bath cleaning liquid inside temperature,Or the rinse bath is internally provided with the heating rod for guaranteeing rinse bath cleaning liquid inside temperature,Or the bottom of rinse bath is provided with the heating plate for guaranteeing rinse bath cleaning liquid inside temperature;The thermometer for detecting rinse bath cleaning liquid inside temperature is provided on the rinse bath;The merry-go-round type bunker outer sheath is equipped with the insulation cover for heat preservation.
- 10. gerotor type according to claim 7 boils drift device of cocoon, which is characterized in thatDosing chamber and acid-proof pump are provided on the outside of the rinse bath, there are two inlet tubes for the input terminal connection of the acid-proof pump Road has valve I all the way, is connected to the ingredient bottom of pond portion, and another way has valve II, is connected to the bottom of rinse bath;There are two outlet tube roads for the output end connection of the acid-proof pump, have valve III all the way, are connected to the dosing chamber top, Another way has valve IV, is connected to the rinse bath top;The steam pipework that high-temperature steam is filled with for the solution into the dosing chamber is provided in the dosing chamber;The bottom of rinse bath is provided with the drain line with draining valve.
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CN113265708A (en) * | 2021-06-28 | 2021-08-17 | 四川依格尔纺织品有限公司 | Tussah living cocoon reelability silk reeling process |
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