CN109465228B - Batch cleaning device for bearings - Google Patents

Batch cleaning device for bearings Download PDF

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Publication number
CN109465228B
CN109465228B CN201811589292.1A CN201811589292A CN109465228B CN 109465228 B CN109465228 B CN 109465228B CN 201811589292 A CN201811589292 A CN 201811589292A CN 109465228 B CN109465228 B CN 109465228B
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China
Prior art keywords
water
shell
bearing
bearings
air bag
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Application number
CN201811589292.1A
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Chinese (zh)
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CN109465228A (en
Inventor
陈夜磊
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SHANDONG RUIXIN BEARING MANUFACTURING Co.,Ltd.
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Shandong Ruixin Bearing Manufacturing Co ltd
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Priority to CN201811589292.1A priority Critical patent/CN109465228B/en
Publication of CN109465228A publication Critical patent/CN109465228A/en
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Publication of CN109465228B publication Critical patent/CN109465228B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work
    • B08B1/20
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B5/00Drying solid materials or objects by processes not involving the application of heat
    • F26B5/08Drying solid materials or objects by processes not involving the application of heat by centrifugal treatment

Abstract

The invention discloses a batch cleaning device for bearings, which comprises a main supporting device, a secondary supporting device, a cleaning device, a water inlet device, a box body and a driving mechanism, wherein the box body comprises a water outlet, a shell, bearings and a supporting frame, the water outlet is formed in the bottom of the shell, the bearings are positioned in the center of the shell, and the supporting frame is positioned at the bottom of the shell. The invention adopts the motor drive, effectively solves the problems of high automation degree, high cleaning efficiency, low operation labor intensity and reduction of intermediate links, adopts the parallel arrangement of a plurality of switches to respectively fix the outer shaft and the inner shaft of the bearing, enables the single shaft or the coaxial rotation of the bearing to effectively and comprehensively clean the bearing, and has the advantages of quick, convenient and flexible fixing operation and greatly improved product cleanliness; the parallel device is adopted, and the problems that when a large number of bearings need to be cleaned, the bearings need to be cleaned and dried one by one, a large amount of manpower and material resources are wasted, and the efficiency is low are effectively solved.

Description

Batch cleaning device for bearings
Technical Field
The invention relates to the technical field of bearing cleaning, in particular to a batch cleaning device for bearings.
Background
In the processes of machining, finish machining, heat treatment and assembly of bearing workpieces, the surfaces of the bearing workpieces are attached with a lot of inorganic and organic dirt, such as oil stain, sewage, scraps, impurities and the like, and if the bearing workpieces are not cleaned, the quality of each process and a finished product can be influenced.
When the bearing is used, the bearing is always cleaned, especially the expensive bearing, and the long service life of the bearing inevitably requires many times of cleaning. When you find the rotating bearing and make loud noise, or when the bearing speed gradually slows down, you need to clean. The bearing is disassembled, when the bearing is cleaned by gasoline or kerosene, one hand holds the inner ring of the bearing, the other hand slowly rotates the outer ring until the oil stains on the rolling body, the roller path and the retainer of the bearing are completely cleaned, and then the surface of the outer ring of the bearing is cleaned; secondly, the bearing is disassembled from the machine, the bearing is placed in a container filled with cleaning solution to be soaked for a certain time, then the bearing is stirred and soaked for a certain time, then the bearing is placed in clean water to be washed, and then the bearing is wiped dry by using dry paper or a towel, wherein the two cleaning modes are time-consuming and labor-consuming, the operation is complex, and certain skill needs to be mastered.
Disclosure of Invention
The invention aims to solve the problems that in the prior art, bearings need to be fixed one by one and then cleaned and dried, the operation process is complex, and the bearings are easy to damage, and provides a batch cleaning device for the bearings.
In order to achieve the purpose, the invention adopts the following technical scheme:
a batch cleaning device for bearings comprises a secondary support device, a primary support device, a cleaning device, a water inlet device, a box body and a driving mechanism, wherein the box body comprises a water outlet, a shell, a bearing and a support frame; the secondary supporting device comprises an outer water bag, a first water through hole, water outlet pipes and a first water cavity, the first water cavity is formed in the inner wall of one side of the shell, a plurality of outer water bags made of soft materials are equidistantly formed in one side, close to the center of the shell, of the first water cavity from top to bottom, the first water through hole is formed between every two adjacent outer water bags, and the first water outlet pipes are arranged on the inner wall of the bottom end of the first water cavity;
the driving mechanism comprises a rotating motor and a rotating shaft arranged at the output end of the rotating motor, and the rotating shaft is in interference fit with the inner ring of the bearing and is arranged at the rotating center of the main supporting device;
the main support device comprises an inner air bag, a separation air bag, a support shaft, a central air inlet pipe and a central cylinder, wherein the inner air bag and the separation air bag are both of soft structures, the central cylinder is axially arranged at the center of the shell and is of a hollow structure, the inner air bag and the separation air bag are arranged on two sides of the central cylinder at equal intervals, the inner air bag and the separation air bag are arranged in a staggered mode, the support shaft is radially arranged in the central cylinder at equal intervals, the support shaft is fixedly connected with the central cylinder, the central air inlet pipe is fixedly connected to the top of the rotating shaft, the baffle is arranged at the bottom of the central cylinder, and the air vent is formed at the connecting part of the separation air bag and the;
the cleaning device comprises a brush, a second water through hole, a spring, a second water outlet pipe, a sliding groove, a movable plate and a second water cavity, wherein the sliding groove is symmetrically formed in the upper side and the lower side of the shell, the movable plate is connected to the sliding groove in a sliding mode, the brush is arranged on one side, close to the main supporting device, of the movable plate, the second water through hole is formed in the inner wall of the movable plate at equal intervals, two ends of the spring are fixedly connected with the movable plate and the inner wall of the second water cavity respectively, and the second water outlet pipe is fixedly connected to the inner wall of the bottom end of the second water;
the water inlet device comprises a first water inlet pipe, a second water inlet pipe, a three-way type sorting switch and a water inlet, the first water inlet pipe is communicated with a first water cavity, the second water inlet pipe is communicated with a second water cavity, two output ends of the three-way type sorting switch are respectively connected with the first water inlet pipe and the second water inlet pipe, and the water inlet is arranged at the input end of the three-way type sorting switch.
Preferably, the outer surface of the outer water bag is integrally formed with a plurality of protrusions.
Preferably, the flow rates of the first water inlet pipe and the second water inlet pipe are both larger than the flow rates of the first water through opening and the second water through opening.
Preferably, only one water outlet of the three-way sorting switch is in a conducting state at most at the same time.
Compared with the prior art, the invention has the following advantages:
1. the motor drive is adopted, so that the problems of high automation degree, high cleaning efficiency, low operation labor intensity and reduction of intermediate links are effectively solved, a plurality of switches are arranged in parallel and are respectively used for fixing an outer shaft and an inner shaft of the bearing, so that the bearing is effectively and comprehensively cleaned by single-shaft or coaxial rotation of the bearing, the fixing operation is rapid, convenient and high in flexibility, the whole process of cleaning the product can be automatically completed, the cleaning is thorough, dead corners in the product are effectively cleaned, and the cleanliness of the product is greatly improved; the parallel device is adopted, so that the problems that when a large number of bearings need to be cleaned, the bearings need to be cleaned and dried one by one, a large amount of manpower and material resources are wasted, and the efficiency is low are effectively solved;
2. the inner air bags and the separating air bags are of soft structures and are arranged on two sides of the central cylinder in a mutually staggered mode, the bearings are separated and fixed by expanding the inner air bags and the separating air bags through increasing air pressure, the bearings are released through reducing the air pressure, the integrity of the bearings is effectively protected, and the risk that the bearings are easily damaged due to mistaken collision is solved when the bearings are fixed;
drawings
FIG. 1 is a schematic structural diagram of a batch cleaning apparatus for bearings according to the present invention;
FIG. 2 is a detailed view of a batch cleaning apparatus for bearings as set forth in FIG. 1;
FIG. 3 is an enlarged view of part A of FIG. 2;
fig. 4 is a top view of a batch cleaning apparatus for bearings according to the present invention.
In the figure: the device comprises a primary support device 1, an outer water bag 11, a first water through port 12, a first water outlet pipe 13, a bulge 14, a first water cavity 15, a primary support device 2, an inner air bag 21, a partition bag 22, a support shaft 23, a central air inlet pipe 24, a central cylinder 25, a baffle 26, a vent 27, a cleaning device 3, a brush 31, a second water through port 32, a spring 33, a second water outlet pipe 34, a chute 35, a movable plate 36, a second water cavity 37, a water inlet device 4, a first water inlet pipe 41, a second water inlet pipe 42, a three-way sorting switch 43, a water inlet 44, a box 5, a water outlet 51, a shell 52, a bearing 53, a support frame 54, a driving mechanism 6, a rotating motor 61 and a rotating shaft 62.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1 to 4, a batch cleaning device for bearings comprises a secondary support device 1, a primary support device 2, a cleaning device 3, a water inlet device 4, a box body 5 and a driving mechanism 6, wherein the box body 5 comprises a water outlet 51, a shell 52, a bearing 53 and a support frame 54, the water outlet 51 is arranged at the bottom of the shell 52, the bearing 53 is positioned at the center of the shell 52, and the support frame 54 is positioned at the bottom of the shell 52;
the secondary supporting device 1 comprises outer water bags 11, first water through holes 12, bulges 14 and a first water cavity 15, wherein the inner wall of one side of the shell 52 is provided with the first water cavity 15, one side of the first water cavity 15, which is close to the center of the shell 52, is provided with a plurality of outer water bags 11 made of soft materials at equal intervals from top to bottom, the first water through holes 12 are formed between two upper and lower adjacent outer water bags 11, the outer surfaces of the outer water bags 11 are integrally formed with the bulges 14, and a first water outlet pipe 13 is arranged on the inner wall of the bottom end of the first water cavity 15;
the driving mechanism 6 comprises a rotating motor 61 and a rotating shaft 62 arranged at the output end of the rotating motor, wherein the rotating shaft 62 is in interference fit with the inner ring of the bearing 53 and is arranged at the rotating center of the main supporting device 2;
the main support device 2 comprises an inner air bag 21, a separation air bag 22, a support shaft 23, a central air inlet pipe 24 and a central cylinder 25, wherein the inner air bag 21 and the separation air bag 22 are both in soft structures, the central cylinder 25 is axially arranged at the center of the shell 52, the central cylinder 25 is in a hollow structure, the inner air bag 21 and the separation air bag 22 are arranged on two sides of the central cylinder 25 at equal intervals, the inner air bag 21 and the separation air bag 22 are arranged in a staggered mode, the support shafts 23 are radially arranged in the central cylinder 25 at equal intervals, the support shafts 23 are fixedly connected with the central cylinder 25, the central air inlet pipe 24 is fixedly connected to the top of a rotating shaft 62, a baffle plate 26 is arranged at the bottom of the central cylinder 25, and an air vent 27;
the cleaning device 3 comprises a brush 31, a second water passage 32, a spring 33, a second water outlet pipe 34, a chute 35, a movable plate 36 and a second water cavity 37, wherein the chute 35 is symmetrically arranged at the upper and lower inner sides of the shell 51, the movable plate 36 is slidably connected to the chute 35, the brush 31 is arranged at one side of the movable plate 36 close to the main supporting device 2, the second water passage 32 is equidistantly arranged on the inner wall of the movable plate 36, two ends of the spring 33 are respectively fixedly connected with the inner walls of the movable plate 36 and the second water cavity 37, and the second water outlet pipe 34 is fixedly connected to the inner wall at the bottom end of the second water cavity 37;
the water inlet device 4 comprises a first water inlet pipe 41, a second water inlet pipe 42, a three-way type sorting switch 43 and a water inlet 44, the first water inlet pipe 41 is communicated with the first water cavity 15, the second water inlet pipe 42 is communicated with the second water cavity 37, two output ends of the three-way type sorting switch 43 are respectively connected with the first water inlet pipe 41 and the second water inlet pipe 42, the three-way type sorting switch 43 only has at most one water outlet in a conducting state at the same time, the water inlet 44 is arranged at the input end of the three-way type sorting switch 43, and the flow of the first water inlet pipe 41 and the flow of the second water inlet pipe 42 are both larger than the flow of the first water through opening 12 and the flow of the.
The operating principle of the present invention will now be described as follows: when the bearings to be cleaned need to be cleaned, one of the bearings to be cleaned penetrates through the central roller 25 and is placed in the box body 5, the bearing to be cleaned can drive the separation bag 22 to incline so as to penetrate through the separation bag 22 to be continuously accumulated, the separation bag 22 can enable the two bearings to be cleaned which are adjacent up and down to be separated in a short distance under the obstruction of the separation bag 22, and the bearings to be cleaned are coaxially accumulated in the box body 5 with gaps one by one;
the central air inlet pipe 24 is connected with an external air pump, and the inner air bag 21 is expanded through the central air inlet pipe 25 to fix the bearing inner ring to be cleaned; cleaning solution diluent is injected into the secondary support device 1 from the first water inlet pipe 41, at the moment, the outer water bag 11 expands to fix the outer shaft of the bearing to be cleaned, and the cleaning solution diluent flows into the first water cavity 15 from the first water through hole 12, because the flow of the first water inlet pipe 41 is larger, water spraying can be displayed while supporting, the motor 61 is started to rotate the rotating shaft 62 to drive the main support device 2 to rotate, so that the inner ring of the bearing to be cleaned rotates, and the bearing to be cleaned is washed by the cleaning solution diluent; after a period of cleaning, the motor 61 is turned off.
When the outer ring of the bearing needs to be further cleaned, the three-way type sorting switch 43 is rotated, the first water inlet pipe 41 is disconnected, the cleaning solution flows into the cleaning device 3 through the second water inlet pipe 42, the first water outlet pipe 13 is opened at the same time, the cleaning solution diluent flows out, the outer water bag 11 returns to the original state, the outer ring of the bearing to be cleaned is loosened, the movable plate 36 overcomes the tension of the spring 33 due to the water pressure effect and slides to one side of the main supporting device 2, water spraying can be simultaneously realized on one side of the movable plate 36 close to the outer ring of the bearing to be cleaned because the water inflow rate of the second water inlet pipe 42 is greater than that of the second water inlet 32, the brush 31 contacts the outer shaft surface of the bearing, the motor 51 is started, clean water is used for; after the washing is carried out for a period of time, the second water outlet pipe 34 is opened, the movable plate 36 returns to the initial position under the action of the spring 33, the three-way type sorting switch 43 is closed, the motor 6 continues to rotate, the bearing is rotated, the water is dried, and the drying is facilitated; after rotating for a period of time, the motor 61 is turned off, and the air in the central air inlet pipe 24 is pumped out, so that the inner air bag 21 is in a dry and flat state, the dried bearing is taken out, and the bearing is packaged for the next use.
In the present invention, unless otherwise specifically stated or limited, the terms "sliding", "rotating", "fixed", "provided", and the like are to be understood broadly, and may be, for example, welded, bolted, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (4)

1. A batch cleaning device for bearings comprises a secondary support device (1), a primary support device (2), a cleaning device (3), a water inlet device (4), a box body (5) and a driving mechanism (6), and is characterized in that the box body (5) comprises a water outlet (51), a shell (52), a bearing (53) and a support frame (54), wherein the water outlet (51) is formed in the bottom of the shell (52), the bearing (53) is positioned in the center of the shell (52), and the support frame (54) is positioned at the bottom of the shell (52);
the secondary support device (1) comprises outer water bags (11), first water through openings (12), first water outlet pipes (13), protrusions (14) and first water cavities (15), the first water cavities (15) are formed in the inner wall of one side of the shell (52), a plurality of outer water bags (11) made of soft materials are formed in one side, close to the center of the shell (52), of each first water cavity (15) at equal intervals from top to bottom, the first water through openings (12) are formed between every two adjacent outer water bags (11), and the first water outlet pipes (13) are arranged on the inner wall of the bottom end of each first water cavity (15);
the driving mechanism (6) comprises a rotating motor (61) and a rotating shaft (62) arranged at the output end of the rotating motor, and the rotating shaft (62) is in interference fit with the inner ring of the bearing (53) and is arranged at the rotating center of the main supporting device (2);
the main supporting device (2) comprises an inner air bag (21), a separating air bag (22), a supporting shaft (23), a baffle plate (26), an air vent (27), a central air inlet pipe (24) and a central cylinder (25), wherein the inner air bag (21) and the separating air bag (22) are of soft structures, the central cylinder (25) is axially arranged at the center of the shell (52), the central cylinder (25) is of a hollow structure, the inner air bag (21) and the separating air bag (22) are arranged on two sides of the central cylinder (25) at equal intervals, the inner air bag (21) and the separating air bag (22) are arranged in a staggered mode, the supporting shaft (23) is radially arranged in the central cylinder (25) at equal intervals, the supporting shaft (23) is fixedly connected with the central cylinder (25), the central air inlet pipe (24) is fixedly connected to the top of the rotating shaft (62), and the baffle plate (26) is arranged at the bottom of the central cylinder (25), the vent (27) is arranged at the joint of the separating bag (22) and the central cylinder (25);
the cleaning device (3) comprises a brush (31), a second water through opening (32), a spring (33), a second water outlet pipe (34), a sliding groove (35), a movable plate (36) and a second water cavity (37), the sliding groove (35) is symmetrically formed in the upper inner side and the lower inner side of the shell (52), the movable plate (36) is connected to the sliding groove (35) in a sliding mode, the brush (31) is arranged on one side, close to the main supporting device (2), of the movable plate (36), the second water through opening (32) is arranged on the inner wall of the movable plate (36) at equal intervals, two ends of the spring (33) are fixedly connected with the inner walls of the movable plate (36) and the second water cavity (37) respectively, and the second water outlet pipe (34) is fixedly connected to the inner wall of the bottom end of the second water cavity (37);
water installations (4) include first inlet tube (41), second inlet tube (42), three way type sorting switch (43) and water inlet (44), first inlet tube (41) and first water cavity (15) intercommunication, second inlet tube (42) and second water cavity (37) intercommunication, two outputs of three way type sorting switch (43) link to each other with first inlet tube (41) and second inlet tube (42) respectively, water inlet (44) set up the input at three way type sorting switch (43).
2. A batch cleaning device for bearings according to claim 1, characterized in that the outer surface of the outer water bladder (11) is integrally formed with a plurality of protrusions (14).
3. A batch cleaning device for bearings according to claim 1, characterized in that the flow of the first inlet conduit (41) and the second inlet conduit (42) is larger than the flow of the first water passage opening (12) and the second water passage opening (32).
4. A batch cleaning device for bearings according to claim 1, characterized in that the three-way selector switch (43) is in a conducting state at most one water outlet at a time.
CN201811589292.1A 2018-12-25 2018-12-25 Batch cleaning device for bearings Active CN109465228B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811589292.1A CN109465228B (en) 2018-12-25 2018-12-25 Batch cleaning device for bearings

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Application Number Priority Date Filing Date Title
CN201811589292.1A CN109465228B (en) 2018-12-25 2018-12-25 Batch cleaning device for bearings

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CN109465228A CN109465228A (en) 2019-03-15
CN109465228B true CN109465228B (en) 2021-05-11

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110976384B (en) * 2019-12-24 2020-11-27 浙江环宇轴承有限公司 Automatic cleaning device for bearing machining
CN111288289B (en) * 2020-02-17 2021-09-17 如皋市神龙机械配件有限公司 Ball bearing production and manufacturing method
CN113020165B (en) * 2021-03-17 2022-04-29 呼和浩特市洪润环祥科技有限公司 Efficient cleaning device for disassembling and cleaning thermal field of silicon single crystal furnace

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11138111A (en) * 1997-11-07 1999-05-25 Nippon Steel Corp Bearing washing device
CN107999452A (en) * 2017-12-22 2018-05-08 新昌县嘉阳轴承有限公司 A kind of bearing cleaner
CN207386030U (en) * 2017-09-05 2018-05-22 新昌县庆达机械有限公司 A kind of small bearing cleaning machine
CN108160645A (en) * 2017-12-29 2018-06-15 浙江万工电气有限公司 A kind of piston cylinder production cleaning device
CN108435671A (en) * 2018-05-15 2018-08-24 界首市皖俊轴承有限公司 A kind of immersion type bearing cleaner
CN208050422U (en) * 2018-01-22 2018-11-06 常山向阳轴承有限公司 A kind of cleaning equipment during Production of bearing
CN109013482A (en) * 2018-07-27 2018-12-18 郑州派锐商贸有限责任公司 A kind of multi-faceted bearing cleaner

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11138111A (en) * 1997-11-07 1999-05-25 Nippon Steel Corp Bearing washing device
CN207386030U (en) * 2017-09-05 2018-05-22 新昌县庆达机械有限公司 A kind of small bearing cleaning machine
CN107999452A (en) * 2017-12-22 2018-05-08 新昌县嘉阳轴承有限公司 A kind of bearing cleaner
CN108160645A (en) * 2017-12-29 2018-06-15 浙江万工电气有限公司 A kind of piston cylinder production cleaning device
CN208050422U (en) * 2018-01-22 2018-11-06 常山向阳轴承有限公司 A kind of cleaning equipment during Production of bearing
CN108435671A (en) * 2018-05-15 2018-08-24 界首市皖俊轴承有限公司 A kind of immersion type bearing cleaner
CN109013482A (en) * 2018-07-27 2018-12-18 郑州派锐商贸有限责任公司 A kind of multi-faceted bearing cleaner

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Address after: 252665 middle section of Ruixin Road, Yandian Town, Linqing City, Liaocheng City, Shandong Province

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