CN109462125A - The management information system of mounting cable numerical control production lathe - Google Patents
The management information system of mounting cable numerical control production lathe Download PDFInfo
- Publication number
- CN109462125A CN109462125A CN201810953763.6A CN201810953763A CN109462125A CN 109462125 A CN109462125 A CN 109462125A CN 201810953763 A CN201810953763 A CN 201810953763A CN 109462125 A CN109462125 A CN 109462125A
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- China
- Prior art keywords
- cable
- unit
- management information
- information system
- numerical control
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- General Factory Administration (AREA)
Abstract
The management information system of mounting cable numerical control production lathe, solve it is in the prior art the work of cable assembling assembly can not be carried out batch production is prefabricated, field fabrication technique is nonstandard, great work intensity, long construction period, blanking and clout recycle it is difficult, goods and materials intensive management level is low, complete set dispatching can not be realized to cable assembling assembly, the low insufficient problem of interchangeability versatility, including control unit, processing unit, air brushing unit, measuring unit and recognition unit；Control unit is connect with the processing unit, and air brushing unit, measuring unit and recognition unit are connect with processing unit.The present invention controls multiple working cells on lathe by PLC controller, realize the integrated of function, enabling cable assembly work and assembly, preparation is integrated, complete set, digitlization, the product of different size is produced by preset data, shorten field-erection time, working efficiency is improved, the waste of goods and materials and human resources is reduced.
Description
Technical field
The present invention relates to cable assembly equipment technical field more particularly to a kind of information of mounting cable numerical control production lathe
Control system.
Background technique
Cable assembling assembly is to be combined to constitute by other assemblies such as several straight line cables, several bending cables and penetrating cable clamps,
For foundation engineerings such as overlap joints in daily power grid, construction personnel carries out electricity according to actual conditions at the scene that power grid is constructed
The field fabrication of cable assembling assembly, since the environment of field fabrication is complicated, manufacturing conditions are not high, and the technique of production is caused not marked
Standard, quality cannot ensure that making electrical network facilities, there are security risks, and can not rationally and effectively handle surplus material, cause
Waste also increases the working strength of staff, extends construction period, influences the electricity consumption situation of the periphery masses.
Wherein: 206834491 U of Chinese patent authorization publication No. CN, authorized announcement date on January 2nd, 2018, innovation and creation
A kind of entitled multi-functional cable assembles device, including machine table, support frame, compression joint mechanism, testing agency, pressure monitoring device
Deng disadvantage is that the apparatus function is few, is unable to satisfy the assembly work of cable assembling assembly, and the degree of automation
Low, working efficiency is not high, can not largely reduce the working strength and construction period of staff.
Summary of the invention
The work of cable assembling assembly can not to be carried out batch production prefabricated, existing present invention mainly solves in the prior art
Production technique is nonstandard, great work intensity, long construction period, blanking and clout recycling it is difficult, goods and materials intensive management water
Put down it is low, complete set dispatching can not be realized to cable assembling assembly, the low deficiency of interchangeability versatility provide to mounting cable number
The management information system of lathe is made in control.
Above-mentioned technical problem of the invention is mainly to be addressed by following technical proposals: mounting cable numerical control production
The management information system of lathe, including control unit, processing unit, air brushing unit, measuring unit and recognition unit；The control
Unit is connect with the processing unit, and the air brushing unit, measuring unit and recognition unit are connect with processing unit.The present invention
Multiple working cells on lathe are controlled by PLC controller, realize the integrated of function, prepare cable assembly work and assembly
Work is able to integrated, complete set, digitlization, and the product of different size is produced by preset data, when shortening assembled in situ
Between, working efficiency is improved, the waste of goods and materials and human resources is reduced.
Scheme as a preference of the above scheme, described control unit include operation panel, PLC controller and by
The line sending motor and tangent line motor of PLC controller control.The normal cable line stripping side that calling system prestores in the interface PLC
Case, or corresponding scheme is rewritten according to actual needs, word or continuous operation form can be taken after confirmation scheme according to demand
Relevant operation is carried out, cable is then subjected to stripping work, stripping effect is precisely efficient, and stripping is complete by cable stripping unit
Cable cut by shearing tool, so far complete cable measurement, stripping, be straightened and pinpoint identification work, then general
The good cable of stripping can be straightened to cable and be pinpointed label by automatic mark location device, automatic mark location device,
When cable, which have passed through, controls nominal length value set by micro computer, the automatic mark location device of micro computer control is controlled to line
Cable carries out fixed point mark, and the cable for pinpointing mark facilitates worker to the subsequent processing of cable and assembly work, eliminates worker's
Measure work.
Scheme as a preference of the above scheme, the processing unit include CNC processor, and the CNC processor is set
There are fixed modules and tangent line module, the input terminal of fixed modules is connected with the output end of PLC controller, the output end of tangent line module
It is connected with the input terminal of PLC controller.Processing center of the CNC processor as whole system sends to links and instructs, fixed
Long module carries out fixed length according to default length of cable, and tangent line module cuts cable according to the label that fixed-size location is done.
Scheme as a preference of the above scheme, the measuring unit include amount line apparatus, the amount line apparatus it is defeated
Outlet is connected with the input terminal of fixed modules.Measure line apparatus measurement release length of cable, transfer data to fixed modules into
Row judgement.
Scheme as a preference of the above scheme, the air brushing unit include hydraulic spray apparatus, the hydraulic spray apparatus
Controlled end be connected with the output end of fixed modules.Hydraulic spray apparatus is connected to the instruction of the air brushing mark point of fixed modules sending,
Air brushing a little is marked to the cable for reaching preset length.
Scheme as a preference of the above scheme, the recognition unit include color mark sensor, color mark sensor it is defeated
Outlet is connected with tangent line module input.Color mark sensor is the mark point detected on cable, sends touching when detecting mark point
Signal to the second motor.
Scheme as a preference of the above scheme, the line sending motor are connected with wire spool, the drive of the tangent line motor
Moving axis front end is equipped with cutter.First motor hand PLC controller control driving wire spool unwrapping wire, the second motor receive the instruction of tangent line
After be powered, the cutter for starting front end cuts cable.
The present invention also provides the information control method of mounting cable numerical control production lathe, method includes:
A. in the preset length value of operation panel input cable, the fixed modules of CNC processor, PLC controller starting are sent to
The line sending motor of cable is conveyed,；
B. amount line apparatus detects the length of cable conveying and real-time length of cable data is uploaded to fixed modules；
C. fixed modules judge whether length of cable reaches preset length value according to the length of cable data that amount line list device uploads；
D. when length of cable reaches preset length value, fixed modules control the air brushing on cable of hydraulic spray apparatus and pass for colour code
The mark point of sensor identification；
E. color mark sensor detects the colour code on cable, sends control signal to control unit, control unit is made to control tangent line
Motor work, tangent line motor control cutter is by cable cutting.
Therefore, the advantages of the management information system of mounting cable numerical control production lathe of the present invention: being controlled by PLC controller
Multiple working cells on lathe, realize the integrated of function, enable cable assembly work and assembly preparation it is integrated, at
Setization, digitlization, the product of different size is produced by preset data, shortens field-erection time, improves working efficiency, drop
The waste of low goods and materials and human resources, the normal cable line stripping scheme that calling system prestores in the interface PLC, or according to reality
Demand rewrites corresponding scheme, and word or continuous operation form can be taken to carry out relevant operation after confirmation scheme according to demand,
Then cable is subjected to stripping work, stripping effect is precisely efficient, and the complete cable of stripping passes through shearing by cable stripping unit
Cutter is cut, and is so far completed the measurement of cable, stripping, is straightened and pinpoints identification work, then leads to the good cable of stripping
Automatic mark location device is crossed, automatic mark location device can be straightened to cable and be pinpointed label, when cable have passed through control
Set by micro computer processed when nominal length value, the control automatic mark location device of micro computer control carries out fixed point mark to cable
Know, the cable for pinpointing mark facilitates worker to the subsequent processing of cable and assembly work, eliminates the measurement work of worker.
Processing center of the CNC processor as whole system sends to links and instructs, and fixed-size location is according to default line
Cable length carries out fixed length, and tangent line unit cuts cable according to the label that fixed-size location is done.
The length of cable that the measurement of line unit is released is measured, fixed-size location is transferred data to and is judged.Air brushing unit is connected to
Air brushing a little is marked to the cable for reaching preset length in the instruction for the air brushing mark point that fixed-size location issues.
Sensor is a kind of reliable special sign identifier, and the recognition unit of sensor identifies mark.Colour code
Sensor is the mark point detected on cable, and trigger signal is sent when detecting mark point to the second motor.
First motor hand PLC controller control driving wire spool unwrapping wire, the instruction that the second motor receives tangent line unit are powered
Afterwards, the cutter for starting front end cuts cable.
Detailed description of the invention
Fig. 1 is the system construction drawing of the management information system of mounting cable numerical control production lathe of the present invention；
Fig. 2 is logical procedure diagram of the invention.
Wherein: 1. control unit, 2. processing unit, 3. air brushing unit, 4. measuring unit, 5. recognition unit.
Specific embodiment
Below with reference to the embodiments and with reference to the accompanying drawing further description of the technical solution of the present invention.
Embodiment: mounting cable numerical control makes the management information system of lathe, as shown in Figure 1, including control unit 1, place
Manage unit 2, air brushing unit 3, measuring unit 4 and recognition unit 5；Control unit is connect with the processing unit, and air brushing unit is surveyed
Amount unit and recognition unit are connect with processing unit.
Control unit includes operation panel, PLC controller and line sending motor and the tangent line electricity controlled by PLC controller
Machine.
Processing unit includes CNC processor, and CNC processor is equipped with fixed modules and tangent line module, the input of fixed modules
End is connected with operation panel, and the output end of tangent line module is connected with the input terminal of PLC controller.
Measuring unit includes amount line apparatus, and the output end for measuring line apparatus is connected with the input terminal of fixed modules.
Air brushing unit includes hydraulic spray apparatus, and the controlled end of the hydraulic spray apparatus is connected with the output end of fixed modules.
Recognition unit includes color mark sensor, and the output end of color mark sensor is connected with tangent line module input.
Line sending motor is connected with wire spool, and the drive shaft front end of tangent line motor is equipped with cutter.
Mounting cable numerical control makes the information control method of lathe, as shown in Figure 2, comprising the following steps:
A. in the preset length value of operation panel input cable, the fixed modules of CNC processor, PLC controller starting are sent to
The line sending motor of cable is conveyed,；
B. amount line apparatus detects the length of cable conveying and real-time length of cable data is uploaded to fixed modules；
C. fixed modules judge whether length of cable reaches preset length value according to the length of cable data that amount line list device uploads；
D. when length of cable reaches preset length value, fixed modules control the air brushing on cable of hydraulic spray apparatus and pass for colour code
The mark point of sensor identification；
E. color mark sensor detects the colour code on cable, sends control signal to control unit, control unit is made to control tangent line
Motor work, tangent line motor control cutter is by cable cutting.
Specific embodiment described herein is only an example for the spirit of the invention.The neck of technology belonging to the present invention
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Claims (8)
1. mounting cable numerical control make lathe management information system, it is characterized in that include control unit (1), processing unit (2),
Air brushing unit (3), measuring unit (4) and recognition unit (5)；Described control unit is connect with the processing unit, the air brushing
Unit, measuring unit and recognition unit are connect with processing unit.
2. the management information system of mounting cable numerical control production lathe according to claim 1, it is characterized in that the control
Unit includes operation panel, PLC controller and the line sending motor and tangent line motor controlled by PLC controller.
3. the management information system of mounting cable numerical control production lathe according to claim 2, it is characterized in that the processing
Unit includes CNC processor, and the CNC processor is equipped with fixed modules and tangent line module, the input terminal of fixed modules and operation
Panel is connected, and the output end of tangent line module is connected with the input terminal of PLC controller.
4. the management information system of mounting cable numerical control production lathe according to claim 3, it is characterized in that the measurement
Unit includes amount line apparatus, and the output end of the amount line apparatus is connected with the input terminal of fixed modules.
5. the management information system of mounting cable numerical control production lathe according to claim 4, it is characterized in that the air brushing
Unit includes hydraulic spray apparatus, and the controlled end of the hydraulic spray apparatus is connected with the output end of fixed modules.
6. the mounting cable numerical control according to claim 3 or 5 makes the management information system of lathe, it is characterized in that the knowledge
Other unit includes color mark sensor, and the output end of color mark sensor is connected with tangent line module input.
7. the management information system of mounting cable numerical control production lathe according to claim 2, it is characterized in that the line sending
Motor is connected with wire spool, and the drive shaft front end of the tangent line motor is equipped with cutter.
8. mounting cable numerical control makes the information control method of lathe, using the described in any item mounting cables of claim 2-7
Numerical control makes the management information system of lathe, it is characterized in that the following steps are included:
A. in the preset length value of operation panel input cable, the fixed modules of CNC processor, PLC controller starting are sent to
The line sending motor of cable is conveyed,；
B. amount line apparatus detects the length of cable conveying and real-time length of cable data is uploaded to fixed modules；
C. fixed modules judge whether length of cable reaches preset length value according to the length of cable data that amount line list device uploads；
D. when length of cable reaches preset length value, fixed modules control the air brushing on cable of hydraulic spray apparatus and pass for colour code
The mark point of sensor identification；
E. color mark sensor detects the colour code on cable, sends control signal to control unit, control unit is made to control tangent line
Motor work, tangent line motor control cutter is by cable cutting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810953763.6A CN109462125A (en) | 2018-08-21 | 2018-08-21 | The management information system of mounting cable numerical control production lathe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810953763.6A CN109462125A (en) | 2018-08-21 | 2018-08-21 | The management information system of mounting cable numerical control production lathe |
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| Publication Number | Publication Date |
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| CN109462125A true CN109462125A (en) | 2019-03-12 |
Family
ID=65606361
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810953763.6A Pending CN109462125A (en) | 2018-08-21 | 2018-08-21 | The management information system of mounting cable numerical control production lathe |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111354141A (en) * | 2020-03-10 | 2020-06-30 | 大连光洋科技集团有限公司 | Machine tool assembling system and method based on Internet of things |
| RU2798082C1 (en) * | 2019-09-20 | 2023-06-15 | Маиллефер Экструсион Ой | Preliminary assessment of the quality of a fibre optic cable based on machine learning during the manufacturing process |
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| WO2003071560A1 (en) * | 2002-02-19 | 2003-08-28 | Yazaki Corporation | Electric wire and wire coloring apparatus |
| CN204712159U (en) * | 2015-06-24 | 2015-10-21 | 常州天能博智能系统科技有限公司 | The color scale line positioning measuring device of automatic gas cutting machine |
| CN107645117A (en) * | 2017-08-31 | 2018-01-30 | 苏州永博电气有限公司 | A kind of method of work of regulator cubicle wire harness fixed length wire cutting machine |
| CN207542548U (en) * | 2017-11-16 | 2018-06-26 | 珠海许继电气有限公司 | A kind of controller switching equipment wire rod automatic machining device |
-
2018
- 2018-08-21 CN CN201810953763.6A patent/CN109462125A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2003071560A1 (en) * | 2002-02-19 | 2003-08-28 | Yazaki Corporation | Electric wire and wire coloring apparatus |
| CN204712159U (en) * | 2015-06-24 | 2015-10-21 | 常州天能博智能系统科技有限公司 | The color scale line positioning measuring device of automatic gas cutting machine |
| CN107645117A (en) * | 2017-08-31 | 2018-01-30 | 苏州永博电气有限公司 | A kind of method of work of regulator cubicle wire harness fixed length wire cutting machine |
| CN207542548U (en) * | 2017-11-16 | 2018-06-26 | 珠海许继电气有限公司 | A kind of controller switching equipment wire rod automatic machining device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2798082C1 (en) * | 2019-09-20 | 2023-06-15 | Маиллефер Экструсион Ой | Preliminary assessment of the quality of a fibre optic cable based on machine learning during the manufacturing process |
| CN111354141A (en) * | 2020-03-10 | 2020-06-30 | 大连光洋科技集团有限公司 | Machine tool assembling system and method based on Internet of things |
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Application publication date: 20190312 |
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