CN211944083U - Intelligent labeling device for steel coil - Google Patents
Intelligent labeling device for steel coil Download PDFInfo
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- CN211944083U CN211944083U CN201922341887.1U CN201922341887U CN211944083U CN 211944083 U CN211944083 U CN 211944083U CN 201922341887 U CN201922341887 U CN 201922341887U CN 211944083 U CN211944083 U CN 211944083U
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- labeling
- sensor
- coil
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 26
- 239000010959 steel Substances 0.000 title claims abstract description 26
- 238000002372 labelling Methods 0.000 title claims abstract description 25
- 238000007639 printing Methods 0.000 claims description 21
- 230000000007 visual effect Effects 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 4
- 230000033764 rhythmic process Effects 0.000 abstract description 3
- 238000001125 extrusion Methods 0.000 abstract 1
- 238000001514 detection method Methods 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000012795 verification Methods 0.000 description 2
- 241000951498 Brachypteraciidae Species 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241001232253 Xanthisma spinulosum Species 0.000 description 1
- 238000013473 artificial intelligence Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
A steel coil intelligent labeling device belongs to the field of intelligent factory intelligent equipment application. Solves the problems that the steel coil labeling operation of the steel plant is finished manually, the danger of a working area is high, the labor intensity is high, and the like. The utility model discloses a control arm drive aircraft nose operation and set for load or set for the height, then get the label by vacuum chuck, paste the mark and smooth the roller at coil of strip surface roll extrusion, paste the label at coil of strip inside and outside surface. The whole working process meets the rhythm requirement of the production flow, completely replaces the site manual operation post, improves the production efficiency and improves the manual environment.
Description
Technical Field
The utility model belongs to the application field is equipped to intelligence mill intelligence, in particular to coil of strip intelligence pastes mark device, automatic control system based on the intelligent application of robot in metallurgical production flow.
Background
The intelligent factory construction characterized by the fusion application of advanced technologies such as internet of things, cloud computing, big data and the like and intelligent equipment becomes a main power for driving iron and steel enterprises to improve the core competitiveness and form an innovative development mechanism. The robot is used as an intelligent manufacturing equipment member, plays an important role in intelligent transformation and upgrading of traditional equipment, and can effectively improve the efficiency, improve the service capacity of equipment and reduce the defective rate by application of the robot. At present, the key of low substitution rate of the steel process robot is that the domestic robot technology in many fields cannot support, the auxiliary technology of the robot needs to be improved, the product is applied to the market of the steel production link, and the robot requirements in the process are scientifically evaluated, professionally designed and reasonably implemented.
The application of the robot system relates to the comprehensive integration of multiple high and new technologies such as machinery, electronics, control, artificial intelligence, sensors, communication, network and the like, and the standardization, modularization, networking and intelligentization degrees of a task robot. The control quality capability is improved through improving the diversified perception capability and the self-adaptation of the robot, the robot replaces manual work to automatically complete a control instruction, the production rhythm is intelligently adapted, an integrated solving platform for solving the actual requirements of the iron and steel main industry is formed, and the intelligent control robot is the development requirement and direction of intelligent manufacturing. Thereby promote the promotion of labor efficiency and operational safety, ensure product quality, improve and produce the intelligent level of line, protect a ray of staff and avoid the poisonous harmful operation of high temperature.
At present, the labeling operation of steel coils in domestic steel and iron plants is basically completed manually, the danger of a working area is high, the labor intensity is high, the repeated work is achieved, and the enterprise development trend is to complete related work by utilizing intelligent equipment. The non-forming products can be purchased or integrated for reference in China on the application of the intelligent steel coil labeling robot.
SUMMERY OF THE UTILITY MODEL
The utility model provides a coil of strip intelligence pastes mark device and method replaces artifical automatic completion coil of strip to paste mark and label information recheck operation, improves production efficiency, improves artificial environment.
An intelligent steel coil labeling device comprises a label printing device, a label stripping device, a mechanical arm, a machine head and a programmable controller; the label printing device, the label peeling device, the mechanical arm and the machine head are respectively connected with the programmable controller; the machine head is connected with the mechanical arm through a flange.
The label printing device and the label stripping device are arranged on the driving side of a No. 6 saddle of the labeling robot station; the machine head is provided with a laser distance sensor for detecting the position of the steel coil, a label identification visual sensor, a vacuum chuck, a labeling and patting roller, a short-distance laser sensor and a vacuum system telescopic cylinder; the laser distance sensor is arranged on the side edge line of the machine head; the label identification visual sensor is arranged on the same side of the laser distance sensor; the vacuum system telescopic cylinder is arranged on the center line of the upper plate of the machine head; the vacuum sucker and the labeling and stroking roller are respectively arranged on a telescopic rod at the front end of a telescopic cylinder of the vacuum system; the short-distance laser sensor is arranged at the rear side plate of the machine head; the laser distance sensor, the label identification visual sensor, the vacuum chuck, the labeling and stroking roller, the short-distance laser sensor and the vacuum system telescopic cylinder for detecting the position of the steel coil are respectively connected with the programmable controller.
The label printing device is fixed in the printer protection device, has better sealing performance and can prevent dust. During printing, the front door is opened through the air cylinder, the robot takes the label, and after the label is taken, the front door is closed. Meanwhile, labels and carbon ribbons can be placed below the protective box, and a metal disc is arranged on the protective box and used for receiving the manually additionally printed labels.
The machine head comprises a sucker, a cylinder, a roller, a position detection element, a bar code reader and the like. After the label is printed out, a detection device is arranged below the sucker, and whether the label is arranged below the sucker or not is detected. The roller is used for rolling the label to increase the adhesion degree of the label. The bar code reader is used for scanning and checking the labeled bar code to ensure that the label information is accurate and identifiable.
The label printing device comprises a label storage device, a thermal tape storage device and a label printing controller. And issuing steel coil information through a secondary management system, producing a label printing template by a controller, and controlling a printer to print labels in a linkage manner. The label stripping device starts a pneumatic system to strip the label when the printer head outputs the label according to the state of the label output by the printing device, and the label stripping device blows the label while printing the label and completes stripping and suction control by matching with a vacuum chuck.
The laser distance sensing positions the steel coil, and the relative position and the coil diameter of the steel coil are judged through a labeling model program. And calling a robot curved surface control program, calculating labeling positions of labels under different roll diameters, and driving the robot to move to a specified outer ring position of 7-8 o 'clock and an inner ring position of 6 o' clock of the label. And calling a machine head control model program to complete the separation and rolling control of the labeling.
The label identification visual sensor acquires label image information by photographing a label, analyzes the image information through a visual sensor model program, and completes verification and detection of the label through analysis and comparison of a secondary management system and an analyzed data transmission secondary system.
The system realizes automatic detection and judgment of the labeling condition of the steel coil, automatically labels the inner ring and the outer ring and detects and checks the labels, meets the rhythm requirement of the production flow in the whole working process, and completely replaces the site manual operation post.
Drawings
The following describes the present invention with reference to the accompanying drawings.
Fig. 1 is a structural diagram for installing the system mechanical arm.
Fig. 2 is a structure diagram of the head of the system of the present invention.
An intelligent steel coil labeling device comprises a label printing device, a label stripping device, a mechanical arm, a machine head and a programmable controller;
101 is a mechanical arm, 102 is a machine head, 103 is a label printing device, 104 is a label stripping device, 105 is a programmable controller, and 106 is a safety protection device; 201 is a labeling and stroking roller, 202 is a vacuum chuck, 203 is a laser distance sensor, 204 is a label identification visual sensor, 205 is a machine head protection device, 206 is a laser distance sensor, 207 is a machine head connecting device, 208 is a vacuum generator, and 209 is a vacuum system telescopic cylinder.
Detailed Description
The utility model provides a system is pasted to one set of coil of strip intelligence adopts the arm to replace the manual work to judge through detecting and paste mark station coil of strip and paste mark and discernment processing in the automatic production flow that realizes.
An intelligent steel coil labeling device comprises a 101 mechanical arm, a 102 machine head, a 103 label printing device, a 104 label stripping device, a 105 programmable controller and a 106 safety protection device. The machine head 102 is connected with the mechanical arm 101 through a connecting flange.
The label 103 printing device comprises a label storage device, a thermal tape storage device and a label printing controller. And issuing steel coil information through a secondary management system, producing a label printing template by a controller, and controlling a printer to print labels in a linkage manner. The 104-label peeling device starts a pneumatic system to peel the label when the printer head is out according to the state of the label out of the printing device, blows the label out while printing the label, and completes peeling suction control by matching with a vacuum chuck.
The 205 laser distance sensing positions the position of the steel coil, and the relative position and the coil diameter of the steel coil are judged through a labeling model program. And calling a robot curved surface control program, calculating labeling positions of labels under different roll diameters, and driving the robot to move to a specified outer ring position of 7-8 o 'clock and an inner ring position of 6 o' clock of the label. And calling a machine head control model program to complete the separation and rolling control of the labeling.
The 204 labels identify the visual sensors, label image information is obtained by photographing the labels, the image information is analyzed through a visual sensor model program, and the analyzed data is transmitted to a secondary system to complete verification and detection of the labels through analysis and comparison of the secondary management system.
The control unit adopts a PLC system and has the functions of control, detection, protection, alarm and the like. The manual monitoring of the system is divided into two types: one type of the system is operated in a main control room through an industrial personal computer, and a series of functions such as all operation and monitoring of the system, data trend display and the like are mainly completed. The other type of the system is operated on site and in a control cabinet, and mainly completes the site operation and monitoring of main equipment of the system, thereby realizing man-machine interaction. The control unit is also in communication connection with a control system of the main production line and is mainly used for interlocking control of the walking beam and the ground roller.
The safety protection device adopts a fence type structure, and the system operation station is provided with a safety light curtain which is interlocked with the system, so that the safe operation of the system can be effectively ensured.
Claims (1)
1. The utility model provides a mark device is pasted to coil of strip intelligence which characterized in that: the label peeling machine comprises a label printing device, a label peeling device, a mechanical arm, a machine head and a programmable controller; the label printing device, the label peeling device, the mechanical arm and the machine head are respectively connected with the programmable controller; the machine head is connected with the mechanical arm through a flange;
the label printing device and the label stripping device are arranged on the driving side of a No. 6 saddle of the labeling robot station; the machine head is provided with a laser distance sensor for detecting the position of the steel coil, a label identification visual sensor, a vacuum chuck, a labeling and patting roller, a short-distance laser sensor and a vacuum system telescopic cylinder; the laser distance sensor is arranged on the side edge line of the machine head; the label identification visual sensor is arranged on the same side of the laser distance sensor; the vacuum system telescopic cylinder is arranged on the center line of the upper plate of the machine head; the vacuum sucker and the labeling and stroking roller are respectively arranged on a telescopic rod at the front end of a telescopic cylinder of the vacuum system; the short-distance laser sensor is arranged at the rear side plate of the machine head; the laser distance sensor, the label identification visual sensor, the vacuum chuck, the labeling and stroking roller, the short-distance laser sensor and the vacuum system telescopic cylinder for detecting the position of the steel coil are respectively connected with the programmable controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922341887.1U CN211944083U (en) | 2019-12-23 | 2019-12-23 | Intelligent labeling device for steel coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922341887.1U CN211944083U (en) | 2019-12-23 | 2019-12-23 | Intelligent labeling device for steel coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211944083U true CN211944083U (en) | 2020-11-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922341887.1U Active CN211944083U (en) | 2019-12-23 | 2019-12-23 | Intelligent labeling device for steel coil |
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| Country | Link |
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| CN (1) | CN211944083U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112693714A (en) * | 2020-12-25 | 2021-04-23 | 江苏沙钢集团有限公司 | Automatic label system of hanging of wire rod |
-
2019
- 2019-12-23 CN CN201922341887.1U patent/CN211944083U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112693714A (en) * | 2020-12-25 | 2021-04-23 | 江苏沙钢集团有限公司 | Automatic label system of hanging of wire rod |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An intelligent labeling device for steel coils Effective date of registration: 20230404 Granted publication date: 20201117 Pledgee: Shougang Group Finance Co.,Ltd. Pledgor: BEIJING SHOUGANG AUTOMATION INFORMATION TECHNOLOGY Co.,Ltd. Registration number: Y2023990000190 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20201117 Pledgee: Shougang Group Finance Co.,Ltd. Pledgor: BEIJING SHOUGANG AUTOMATION INFORMATION TECHNOLOGY Co.,Ltd. Registration number: Y2023990000190 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An intelligent labeling device for steel coils Granted publication date: 20201117 Pledgee: Shougang Group Finance Co.,Ltd. Pledgor: BEIJING SHOUGANG AUTOMATION INFORMATION TECHNOLOGY Co.,Ltd. Registration number: Y2024990000121 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |