CN109437753A - A kind of inorganic stone and its production technology - Google Patents

A kind of inorganic stone and its production technology Download PDF

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Publication number
CN109437753A
CN109437753A CN201811498622.6A CN201811498622A CN109437753A CN 109437753 A CN109437753 A CN 109437753A CN 201811498622 A CN201811498622 A CN 201811498622A CN 109437753 A CN109437753 A CN 109437753A
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CN
China
Prior art keywords
inorganic
stone
powder
particle
cement
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Granted
Application number
CN201811498622.6A
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Chinese (zh)
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CN109437753B (en
Inventor
梁祖焯
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Guangzhou Jianyan Technology Co Ltd
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Guangzhou Jianyan Technology Co Ltd
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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/006Pressing by atmospheric pressure, as a result of vacuum generation or by gas or liquid pressure acting directly upon the material, e.g. jets of compressed air
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/022Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06Aluminous cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack

Abstract

A kind of artificial inorganic stone and its production technology, are related to the field of building materials.Inorganic stone includes following components: inorganic stoste, cement, inorganic cracking resistance powder, bamboo powder, filler, aggregate, shape material, nano powder, inorganic pigment.The production technology of inorganic stone is: above-mentioned raw materials are added sequentially in blender according to the ratio, after being quickly uniformly mixed, sealing vacuumizes, all materials are unloaded into mold, it shakes molded, then demoulding, is finally fully sealed with preservative film under vacuum conditions, it is just made in this way and exempts to conserve inorganic stone, obtain inorganic stone slab using cutting, polishing, polishing treatment.The inorganic stone production process of the present invention is directly exempted to conserve, it is high-efficient, at low cost, low energy consumption, non-environmental-pollution, low energy consumption for asepsis environment-protecting, from density is high, intensity is high, at low cost, internal structure is stable, compression strength is high, endurance quality is very good, and it is long service life, environmentally protective, it can be used for inner, external wall decorations etc..

Description

A kind of inorganic stone and its production technology
Technical field
The present invention relates to the field of building materials, and in particular to a kind of artificial inorganic stone and its production technology.
Background technique
Stone material is a kind of common building, decorative material material, can be divided into natural stone and artificial stone.Lithotome all the time Ecology is destroyed due to largely exploiting, now slowly to be started not to exploitation.Its application range of its special decorative effect of natural stone It is wider and welcomed by the people, but there are color difference and different degrees of radioactivity for, large area paving limited since there are resources The problems such as exceeded, limits its comprehensive development to a certain extent.And artificial stone has that pattern is adjustable, large area paving without Color difference, using the mined leftover pieces of lithotome and the advantages such as environmentally protective, it has also become decorative stone industry is sent out at present The direction of exhibition.
The difference of cementitious material according to used in it, artificial stone are that organic (resin) artificial stone and inorganic (cement base) are artificial Stone, artificial stone currently on the market are mainly organic artificial's stone.And traditional inorganic artificial stone such as Behavior of Hardened Cement Paste, because of its production technology It wants that wet curing, decorative effect and service performance are poor, are easy that cracking, water absorption rate are high, texture is poor the later period, is difficult to meet Art Design It is required that its market application at present is few.Therefore artificial stone is substantially the synonym of artificial resin stone.
Common are machine artificial stone currently on the market has its structural behaviour such as artificial marble, quartz, light transmitting stone, hilllock stone It is all preferable with decorative performance, but its application range is narrower, due to major gelled material be organic material, organic material exists It is easily deformed, holds in the various uncontrollable situations such as ultraviolet light irradiates, shines upon, infrared ray, hot and cold alternation, acid, alkali, salt environment Easily cause the problems such as various modifications, cracking, contraction, the aquation of organic artificial's stone in use soften, prevent fires.At normal temperature Its service life is also with regard to 1-5 under normal use.And since the cementitious material that it is used is inflammable, organic artificial's stone is not It can be used for that building ground, external wall, the temperature difference to be big, public place temperature drift, that fire-protection rating is more demanding, it is also few to use In home improvement industries, factors above significantly limits the application field of artificial resin stone product.
Summary of the invention
The purpose of the present invention is to solve the above-mentioned shortcomings of existing artificial stone, provide a kind of high-quality, inexpensive And it can accomplish that the inorganic stone for exempting from maintenance is widely used in various indoor and outdoors to replace natural stone, artificial resin stone in production process Decoration, fitting-out work.
In order to achieve the above object, the invention adopts the following technical scheme:
The inorganic stone of the present invention includes each component of following mass percent:
Inorganic stoste: 0.001-3%
Cement: 10%-25%
Inorganic cracking resistance powder: 5%-15%
Bamboo powder: 0.1%-10%
Filler: 5%-35%
Aggregate: 5%-20%
Shape material: 5%-35%
Nano powder: 0.001%-0.1%
Inorganic pigment: 0%-0.001%
Inorganic stoste of the present invention after the raw material mixing of following mass percent by stirring:
Silicon nitrogen nanometer polymer 50-90%, high efficiency water reducing agent 10-20%, inorganic active agent 0.01-5%, aqueous defoamer 0.01- 5%, nano silicon complex 0.01-10%, inorganic polymer 0.01-8%.
Cement of the present invention is selected from portland cement, pozzolan cement, pulverized fuel ash cement, sulphate aluminium cement or aluminic acid One or more of salt cement, strength grade not less than P.O42.5 or P.II42.5 or P.O52.5 or P.II52.5。
Inorganic cracking resistance powder of the present invention is by inorganic stoste mixing slag powders, wollastonite powder, metakaolin, flyash, swollen The powder that one or more of profit soil, titanium dioxide, agstone, zeolite powder mix.
Bamboo powder of the present invention is novel energy-saving environment-friendly raw material specification: granularity >=95%(90-400 mesh), ash≤2%, water Part≤6%.
Filler of the present invention is -200 mesh waste material of stone of 10 mesh, lithotome particle, calcium carbonate granule, quartz sand One or more of grain, glass particle, shell fragment, natural amber particle, potsherd mix.
Aggregate of the present invention be -40 mesh waste material of stone of 5 mesh, lithotome particle, calcium carbonate granule, quartz sand particle, One or more of glass particle, shell fragment, natural amber particle, potsherd mix.
Shape material of the present invention be -10 mesh waste material of stone of 5 mesh, lithotome particle, calcium carbonate granule, quartz sand particle, One or more of glass particle, shell fragment, natural amber particle, potsherd mix.
Nano powder of the present invention is also nano particle, refers generally to ultrafine particle of the size between 1-100nm, there is person It is ultramicron.Its scale be greater than cluster and be less than general particle, the form of nano particle have spherical shape, plate, Rodlike, horn shape, spongy etc., the ingredient that nano particle is made can be metal, can be oxide, can also be that other are various Compound.
Inorganic pigment of the present invention is the oxide or the insoluble metal salt of some metals of non-ferrous metal, inorganic face Material is divided into natural inorganic pigment and artificial inorganic pigment again, and natural inorganic pigment is coloring earth, to adapt to consumer to color Different demands.
The production technology of inorganic stone of the present invention is:
Raw material described above is added sequentially in blender according to the ratio, after being quickly uniformly mixed, sealing is vacuumized, will All materials are unloaded into mold, are shaken molded, then demoulding, are finally fully sealed with preservative film under vacuum conditions, this Sample, which is just made, exempts to conserve inorganic stone, obtains inorganic stone slab using cutting, polishing, polishing treatment.
The inorganic stone made of the above method, has the advantage that
1, from density is high, intensity is high, at low cost, internal structure is stable, compression strength is high.
2, endurance quality it is very good (it is ageing-resistant long, non-efflorescing cementitious, a variety of chemical mediators such as salt spray resistance, saline and alkaline, seawater are invaded Erosion), it can be used for inner, external wall decorations, and long service life.
3, the plate does not burn, and fire resistance is good, can be used for the more demanding Decorating Project of fire-protection rating.
4, decorative performance is good, and the color and decorative pattern of the plate are adjustable, can meet the different needs of design, is suitable for various public affairs Place and home decoration industry fitting-out work altogether.
5, environmentally protective, which uses inorganic material compression moulding at normal temperature, and production process is directly exempted to conserve, efficiency It is high, at low cost, low energy consumption, non-environmental-pollution, asepsis environment-protecting.
6, the wear resistance of the plate is good, luminosity is high, it is indeformable, do not crack.
7, inorganic stone slab waterproof performance that treated, anti-pollution are very good.
Specific embodiment
Embodiment 1
Inorganic stone includes each component of following mass percent:
Inorganic stoste: 0.2%
Cement: 22%
Inorganic cracking resistance powder: 10%
Bamboo powder: 0.3%
Filler: 28%
Aggregate: 13%
Shape material: 27%
Nano powder: 0.03%
Inorganic pigment: 0.001%
The inorganic stoste after the raw material mixing of following mass percent by stirring: silicon nitrogen nanometer polymer 81%, efficiently Water-reducing agent 10%, inorganic active agent 1%, aqueous defoamer 2%, nano silicon complex 5%, inorganic polymer 1%.
The cement is selected from portland cement, pozzolan cement, pulverized fuel ash cement, sulphate aluminium cement or aluminate cement One or more of, strength grade is not less than P.O42.5 or P.II42.5 or P.O52.5 or P.II52.5.
The inorganic cracking resistance powder is to mix slag powders, wollastonite powder, metakaolin, flyash, bentonite, titanium by inorganic stoste The powder that one or more of white powder, agstone, zeolite powder mix.
The bamboo powder specification are as follows: granularity >=95%(90-400 mesh), ash≤2%, moisture content≤6%.
The filler is -200 mesh waste material of stone of 10 mesh, lithotome particle, calcium carbonate granule, quartz sand particle, glass One or more of particle, shell fragment, natural amber particle, potsherd mix.
The aggregate is -40 mesh waste material of stone of 5 mesh, lithotome particle, calcium carbonate granule, quartz sand particle, glass One or more of grain, shell fragment, natural amber particle, potsherd mix.
The shape material is -10 mesh waste material of stone of 5 mesh, lithotome particle, calcium carbonate granule, quartz sand particle, glass One or more of grain, shell fragment, natural amber particle, potsherd mix.
The nano powder is ultrafine particle of the size between 1-100nm.
The inorganic pigment is the oxide or metal salt of non-ferrous metal.
Raw material described above is added sequentially in blender according to the ratio, after being quickly uniformly mixed, sealing is taken out true Sky unloads all materials into mold, shakes molded, then demoulding, has finally been fully sealed with preservative film under vacuum conditions Come, is just made exempts to conserve inorganic stone in this way, obtain inorganic stone slab using cutting, polishing, polishing treatment.The inorganic slabstone Material belongs to true qualities series of plates, and mostly white or canescence can pass through in actual use according to different finishing requirements It adds various inorganic pigments to match colors, pigment of the present invention has no effect to the performance of plate.
Embodiment 2
Inorganic stone includes each component of following mass percent:
Inorganic stoste: 0.015%
Cement: 20%
Inorganic cracking resistance powder: 12%
Bamboo powder: 0.2%
Filler: 30%
Aggregate: 15%
Shape material: 23%
Nano powder: 0.02%
Inorganic pigment: 0.0013%
The inorganic stoste after the raw material mixing of following mass percent by stirring: silicon nitrogen nanometer polymer 76%, efficiently Water-reducing agent 8%, inorganic active agent 2%, aqueous defoamer 2%, nano silicon complex 5%, inorganic polymer 7%.
Raw material described above is added sequentially in blender according to the ratio, after being quickly uniformly mixed, sealing is taken out true Sky unloads all materials into mold, shakes molded, then demoulding, has finally been fully sealed with preservative film under vacuum conditions Come, is just made exempts to conserve inorganic stone in this way, obtain inorganic stone slab using cutting, polishing, polishing treatment.The inorganic slabstone Material belongs to true qualities series of plates, and mostly white or canescence can pass through in actual use according to different finishing requirements It adds various inorganic pigments to match colors, pigment of the present invention has no effect to the performance of plate.

Claims (4)

1. a kind of inorganic stone, it is characterised in that:
Each component comprising following mass percent:
Inorganic stoste: 0.2%
Cement: 22%
Inorganic cracking resistance powder: 10%
Bamboo powder: 0.3%
Filler: 28%
Aggregate: 13%
Shape material: 27%
Nano powder: 0.03%
Inorganic pigment: 0.001%
The inorganic stoste after the raw material mixing of following mass percent by stirring: silicon nitrogen nanometer polymer 81%, efficiently Water-reducing agent 10%, inorganic active agent 1%, aqueous defoamer 2%, nano silicon complex 5%, inorganic polymer 1%.
2. a kind of inorganic stone, it is characterised in that:
Each component comprising following mass percent:
Inorganic stoste: 0.015%
Cement: 20%
Inorganic cracking resistance powder: 12%
Bamboo powder: 0.2%
Filler: 30%
Aggregate: 15%
Shape material: 23%
Nano powder: 0.02%
Inorganic pigment: 0.0013%
The inorganic stoste after the raw material mixing of following mass percent by stirring: silicon nitrogen nanometer polymer 76%, efficiently Water-reducing agent 8%, inorganic active agent 2%, aqueous defoamer 2%, nano silicon complex 5%, inorganic polymer 7%.
3. inorganic stone according to claim 1 or 2, it is characterized in that:
The cement is in portland cement, pozzolan cement, pulverized fuel ash cement, sulphate aluminium cement or aluminate cement One or more, strength grade are not less than P.O42.5 or P.II42.5 or P.O52.5 or P.II52.5;
The inorganic cracking resistance powder is to mix slag powders, wollastonite powder, metakaolin, flyash, bentonite, titanium white by inorganic stoste The powder that one or more of powder, agstone, zeolite powder mix;
The bamboo powder specification are as follows: granularity >=95%(90-400 mesh), ash≤2%, moisture content≤6%;
The filler be -200 mesh waste material of stone of 10 mesh, lithotome particle, calcium carbonate granule, quartz sand particle, glass particle, One or more of shell fragment, natural amber particle, potsherd mix;
The aggregate is -40 mesh waste material of stone of 5 mesh, lithotome particle, calcium carbonate granule, quartz sand particle, glass particle, shellfish One or more of shell fragment, natural amber particle, potsherd mix;
The shape material is -10 mesh waste material of stone of 5 mesh, lithotome particle, calcium carbonate granule, quartz sand particle, glass particle, shellfish One or more of shell fragment, natural amber particle, potsherd mix;
The nano powder is ultrafine particle of the size between 1-100nm;
The inorganic pigment is the oxide or metal salt of non-ferrous metal.
4. a kind of inorganic stone production technology, it is characterized in that:
Each component comprising following mass percent:
Inorganic stoste: 0.001-3%
Cement: 10%-25%
Inorganic cracking resistance powder: 5%-15%
Bamboo powder: 0.1%-10%
Filler: 5%-35%
Aggregate: 5%-20%
Shape material: 5%-35%
Nano powder: 0.001%-0.1%
Inorganic pigment: 0%-0.001%
The inorganic stoste after the raw material mixing of following mass percent by stirring:
Silicon nitrogen nanometer polymer 50-90%, high efficiency water reducing agent 10-20%, inorganic active agent 0.01-5%, aqueous defoamer 0.01- 5%, nano silicon complex 0.01-10%, inorganic polymer 0.01-8%;
Above-mentioned raw materials are added sequentially in blender according to the ratio, after being quickly uniformly mixed, sealing is vacuumized, and will be owned Material is unloaded into mold, is shaken molded, then demoulding, is finally fully sealed with preservative film under vacuum conditions, so just It is made and exempts to conserve inorganic stone, obtain inorganic stone slab using cutting, polishing, polishing treatment.
CN201811498622.6A 2018-12-08 2018-12-08 Inorganic stone and production process thereof Active CN109437753B (en)

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Application Number Priority Date Filing Date Title
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CN109437753B CN109437753B (en) 2021-06-04

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110183169A (en) * 2019-05-08 2019-08-30 福建师范大学 A kind of artificial inorganic stone and preparation method thereof based on processing of stone waste material
CN110590220A (en) * 2019-10-25 2019-12-20 兴远辉贸易(深圳)有限公司 Method for making inorganic quartz terrazzo
CN112707686A (en) * 2020-12-30 2021-04-27 威海利东建筑科技有限公司 Concrete stone imitation horseshoe stone and preparation method and preparation equipment thereof
CN113402239A (en) * 2021-06-30 2021-09-17 广西利升石业有限公司 Method for improving color difference of artificial marble

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110183169A (en) * 2019-05-08 2019-08-30 福建师范大学 A kind of artificial inorganic stone and preparation method thereof based on processing of stone waste material
CN110590220A (en) * 2019-10-25 2019-12-20 兴远辉贸易(深圳)有限公司 Method for making inorganic quartz terrazzo
CN112707686A (en) * 2020-12-30 2021-04-27 威海利东建筑科技有限公司 Concrete stone imitation horseshoe stone and preparation method and preparation equipment thereof
CN113402239A (en) * 2021-06-30 2021-09-17 广西利升石业有限公司 Method for improving color difference of artificial marble

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