CN109434708B - Jig frame for adjusting space angle and method for manufacturing inclined cross-shaped structural part - Google Patents
Jig frame for adjusting space angle and method for manufacturing inclined cross-shaped structural part Download PDFInfo
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- CN109434708B CN109434708B CN201811376672.7A CN201811376672A CN109434708B CN 109434708 B CN109434708 B CN 109434708B CN 201811376672 A CN201811376672 A CN 201811376672A CN 109434708 B CN109434708 B CN 109434708B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000000758 substrate Substances 0.000 claims abstract description 64
- 238000005259 measurement Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 13
- 238000010276 construction Methods 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- 210000000988 bone and bone Anatomy 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 239000012528 membrane Substances 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
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Abstract
The invention relates to a jig frame for adjusting space angle and a method for manufacturing a cross-shaped structure, which comprises the following steps: a substrate, and a reference mechanism and a reference adjusting mechanism which are arranged on the substrate; the reference mechanism is used for positioning the X-axis planeness, straightness, Y-axis dimension and Z-axis dimension of the substrate. A method of making a cross-shaped structure comprising: manufacturing a vertical cross-shaped structural member; and adjusting the X-axis planeness and straightness of the vertical cross-shaped structural member in a three-dimensional space, and the angle between the base plate and the Y-axis reference unit or/and the angle between the base plate and the Z-axis reference unit to obtain the inclined cross-shaped structural member. The invention makes the inclined cross structural member, and directly installs the inclined cross structural member on a building structure during site construction, has simple process, high manufacturing and adjusting precision and high speed, and solves the problems of large installation difficulty, complex process and large error in site installation.
Description
Technical Field
The invention relates to the technical field of constructional engineering, in particular to a jig frame for adjusting a space angle and a method for manufacturing an inclined cross-shaped structural member.
Background
Because the steel bones in each layer of column of the single ground structure extend out of the floor slab for a certain distance, namely the inclined column is changed into an angle at the floor slab, 2 sections of combined processing are needed when the inclined column steel bone members are processed, and the sectional inclination angles of all the steel bones are different, so that the angle of the tire membrane in the manufacturing process needs to be adjusted for multiple times to meet the design requirement.
The prior art is to install the steel bones on site and then adjust the inclination angle, and the installation difficulty is increased because of different installation heights each time, and the installation process is complex and has the problem of large error.
Disclosure of Invention
The invention provides a jig frame for adjusting a space angle and a method for manufacturing a cross-shaped structure, which are used for solving the problems of high installation difficulty, complex process and large error in field installation.
In a first aspect, there is provided a jig for adjusting a spatial angle, comprising: a substrate, and a reference mechanism and a reference adjusting mechanism which are arranged on the substrate;
the reference mechanism is used for positioning the X-axis planeness, straightness, Y-axis dimension and Z-axis dimension of the substrate;
the reference adjusting mechanism is used for adjusting the space angle of the vertical cross-shaped structural member arranged on the substrate.
Optionally, the jig frame for adjusting the space angle includes an X-axis reference unit, a Y-axis reference unit relative to the substrate, and/or a Z-axis reference unit relative to the substrate.
Optionally, the jig frame for adjusting the space angle includes at least one Y-axis dimension measuring reference block, or/and the Z-axis reference unit includes at least one Z-axis dimension measuring reference block.
Optionally, the jig frame for adjusting a space angle, where the reference adjusting mechanism includes an X-axis adjusting unit, a Y-axis angle adjusting unit relative to the base plate, and/or a Z-axis angle adjusting unit relative to the base plate; one side of the vertical cross-shaped structural member is clamped on the substrate through an X-axis adjusting unit, and the other side of the vertical cross-shaped structural member is clamped on the substrate through a Y-axis angle adjusting unit; and the Z-axis angle adjusting unit is arranged between the substrate and the vertical cross-shaped structural member along the direction close to the Y-axis angle adjusting unit.
Optionally, the jig frame for adjusting the space angle includes at least one X-axis reference adjusting block.
Optionally, the jig frame for adjusting a space angle, the X-axis adjusting unit includes 4 reference adjusting blocks, distances between two adjacent reference adjusting blocks are equal, and each reference adjusting block is disposed on the substrate along the X-axis direction.
Optionally, the jig frame for adjusting a space angle, wherein the Y-axis angle adjusting unit includes at least one Y-axis lateral angle adjusting block, and the Y-axis lateral angle adjusting block is disposed on the right side of the X-axis adjusting unit; or/and (or)
The Z-axis angle adjusting unit comprises at least one Z-axis angle adjusting block, and the Z-axis angle adjusting block is arranged close to the Y-axis lateral angle adjusting block.
In a second aspect, a method for manufacturing a cross-shaped structure by using the jig frame is provided, which comprises the following steps:
manufacturing a vertical cross-shaped structural member;
and adjusting the X-axis planeness and straightness of the vertical cross-shaped structural member in a three-dimensional space, and the angle between one side of the vertical cross-shaped structural member and the Y-axis reference unit or/and the angle between one side of the vertical cross-shaped structural member and the Z-axis reference unit, and obtaining the inclined cross-shaped structural member through cutting.
Optionally, the method for manufacturing the cross-shaped structure comprises the following specific steps:
manufacturing a T-shaped structural member;
manufacturing an H-shaped structural member;
and a groove is formed in the H-shaped structural member, the T-shaped structural member is vertically placed on the groove of the H-shaped structural member, and the groove is supported through an auxiliary structure, so that a vertical cross-shaped structural member is obtained.
Optionally, the method for manufacturing the cross-shaped structure specifically includes:
placing the vertical cross-shaped structural member on a substrate, and clamping one end of the vertical cross-shaped structural member on a sawing machine after extending out of the substrate; the flatness and the straightness of the substrate are adjusted through the X-axis adjusting unit;
the initial planeness and straightness of the substrate, the Z-axis height of the inclined cross structural member to be manufactured relative to the substrate, and the Y-axis and side angles of the substrate are adjusted through the reference mechanism;
the vertical cross-shaped structural member is adjusted through the reference adjusting mechanism, so that one side of the vertical cross-shaped structural member is respectively positioned at the Y-axis reference unit and the Z-axis reference unit to form the vertical cross-shaped structural member and the inclined cross-shaped structural member which are connected in an angle manner;
and separating and cutting the vertical cross-shaped structural member and the inclined cross-shaped structural member through the sawing machine to obtain the inclined cross-shaped structural member.
The beneficial effects brought by the scheme provided by the embodiment of the invention at least comprise:
the invention designs the jig frame for adjusting the space angle, the vertical cross-shaped structural member is clamped on the base plate through the reference adjusting mechanism, and the initial planeness and straightness of the base plate, the Z-axis height of the inclined cross-shaped structural member relative to the base plate and the side angles of the Y-axis and the base plate are adjusted through the reference mechanism; the angle between the vertical cross-shaped structural member and the base plate is used for manufacturing the inclined cross-shaped structural member with the size meeting the use requirement, and the inclined cross-shaped structural member is directly installed on a building structure during site construction, so that the method is simple in process, high in manufacturing and adjusting precision and high in speed, and solves the problems of high installation difficulty, complex process and large error in site installation.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic view of a structure of a jig frame for adjusting a space angle according to the present invention;
fig. 2 is a schematic view of the vertical cross structure 4 of the present invention placed on a jig frame;
FIG. 3 is a partial schematic view of the circular area of FIG. 2;
FIG. 4 is a flow chart of a method of making a cross-shaped structure;
FIG. 5 is another flow chart of a method of making a cross-shaped structure;
reference numerals illustrate:
the base plate 1, the reference mechanism 2, the Y-axis reference unit 22, the Y-axis dimension measuring reference block 221, the Z-axis reference unit 23, the Z-axis dimension measuring reference block 231, the reference adjusting mechanism 3, the X-axis adjusting unit 31, the X-axis reference adjusting block 311, the Y-axis angle adjusting unit 32, the Y-axis lateral angle adjusting block 321, the Z-axis angle adjusting unit 33, the Z-axis angle adjusting block 331, the vertical cross-shaped structural member 4 and the inclined cross-shaped structural member 5.
Detailed Description
The invention will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic representations which merely illustrate the basic structure of the invention and therefore show only the structures which are relevant to the invention.
Example 1:
as shown in fig. 1, the present invention provides a jig frame for adjusting a space angle, comprising: a substrate 1, and a reference mechanism 2 and a reference adjustment mechanism 3 provided on the substrate 1; the reference mechanism 2 is used for positioning the X-axis planeness, straightness, Y-axis dimension and Z-axis dimension of the substrate 1; the reference adjusting mechanism 3 is used for adjusting the space angle of the vertical cross-shaped structural member 4 arranged on the base plate 1. According to the invention, the vertical cross-shaped structural member 4 is clamped on the substrate 1 through the reference adjusting mechanism 3, and the initial planeness and straightness of the substrate 1, the Z-axis height of the to-be-manufactured cross-shaped structural member relative to the substrate 1, the Y-axis and the side angle of the substrate 1 are adjusted through the reference mechanism 2; then, the angle between the vertical cross-shaped structural member 4 and the base plate 1 is adjusted through the reference adjusting mechanism 3 to manufacture the inclined cross-shaped structural member 5 with the size meeting the use requirement, and the inclined cross-shaped structural member 5 is directly installed on a building structure during site construction, so that the method is simple in process, high in manufacturing and adjusting precision and high in speed, and solves the problems of large installation difficulty, complex process and large error in site installation.
Example 2:
as shown in fig. 1 to 3, the reference mechanism 2 includes an X-axis reference unit, a Y-axis reference unit 22 with respect to the substrate 1, and/or a Z-axis reference unit 23 with respect to the substrate 1, in addition to the embodiment 1. The vertical cross-shaped structural member 4 is clamped on a substrate 1 through a reference adjusting mechanism 3, the initial planeness and straightness of the substrate 1 are adjusted through an X-axis reference unit, the position of a Z-axis reference unit 23 is set according to the Z-axis height of a to-be-manufactured cross-shaped structural member 5 relative to the substrate 1, and the position of a Y-axis reference unit 22 is set according to the Y-axis of the to-be-manufactured cross-shaped structural member 5 and the side angle of the substrate 1; then, one side of the vertical cross structural member 4 is adjusted through the reference adjusting mechanism 3 to be respectively positioned at the Y-axis reference unit 22 and the Z-axis reference unit 23, so that the manufacturing of the inclined cross structural member 5 with the size meeting the use requirement is realized, the inclined cross structural member 5 is directly installed on a building structure during site construction, the process is simple, the manufacturing and adjusting precision is high, the speed is high, and the problems of high installation difficulty, complex process and large error in site installation are solved.
The X-axis reference unit is usually subjected to zero clearing measurement of flatness by an angle meter, or flatness and straightness are adjusted by a wire set at the bottom of the X-axis adjusting unit 31.
Preferably, the Y-axis reference unit 22 includes at least one Y-axis dimension measuring reference block 221, or/and the Z-axis reference unit 23 includes at least one Z-axis dimension measuring reference block 231. Preferably, the Y-axis dimension measuring reference blocks 221 are 2 in number, and the Z-axis dimension measuring reference blocks 231 are 2 in number.
Example 3:
as shown in fig. 1 to 3, on the basis of embodiment 2, the reference adjusting mechanism 3 includes an X-axis adjusting unit 31, a Y-axis angle adjusting unit 32 with respect to the substrate 1, or/and a Z-axis angle adjusting unit 33 with respect to the substrate 1; one side of the vertical cross-shaped structural member 4 is clamped on the base plate 1 through an X-axis adjusting unit 31, and the other side is clamped on the base plate 1 through a Y-axis angle adjusting unit 32; along the vicinity of the Y-axis angle adjustment unit 32, the Z-axis angle adjustment unit 33 is disposed between the base plate 1 and the vertical cross structure 4. The flatness and straightness of the substrate 1 are adjusted through the X-axis adjusting unit 31, so that adjustment is more convenient; the Y-axis and side angles of the substrate 1 are adjusted through the Y-axis angle adjusting unit 32, the Z-axis height of the inclined cross structural member 5 to be manufactured relative to the substrate 1 is adjusted through the Z-axis angle adjusting unit 33, then the vertical cross machine member 4 is adjusted to the Y-axis reference unit 22 through the Y-axis angle adjusting unit 32, and the height of the vertical cross structural member 4 is adjusted to the Z-axis reference unit 23 through the Z-axis angle adjusting unit 33, so that the adjustment is more convenient and the precision is higher.
Preferably, the X-axis adjustment unit 31 includes at least one X-axis reference adjustment block 311.
Preferably, the X-axis adjusting unit 31 includes 4X-axis reference adjusting blocks 311, the distances between adjacent two X-axis reference adjusting blocks 311 are equal, and each X-axis reference adjusting block 311 is disposed on the substrate 1 in the X-axis direction.
Preferably, the Y-axis angle adjusting unit 32 includes at least one Y-axis lateral angle adjusting block 321, and the Y-axis lateral angle adjusting block 32 is disposed on the right side of the X-axis adjusting unit; or/and the Z-axis angle adjustment unit 33 includes at least one Z-axis angle adjustment block 331, wherein the Z-axis angle adjustment block 331 is disposed adjacent to the Y-axis lateral angle adjustment block 321.
Example 4:
as shown in fig. 4, the present invention provides a method for manufacturing a cross-shaped structure by using the jig frame, which comprises the following steps:
s01, manufacturing a vertical cross-shaped structural member 4;
and S02, adjusting the X-axis planeness and straightness of the vertical cross-shaped structural member 4 in a three-dimensional space, and the angle between one side of the vertical cross-shaped structural member 4 and the Y-axis reference unit 22 or/and the angle between one side of the vertical cross-shaped structural member 4 and the Z-axis reference unit 23, and obtaining the inclined cross-shaped structural member 5 through cutting.
Example 5:
as shown in fig. 5, on the basis of embodiment 4, the method for manufacturing the vertical cross-shaped structural member 4 in S01 specifically includes:
s011, manufacturing a T-shaped structural member;
s012, manufacturing an H-shaped structural member;
and S013, forming a groove on the H-shaped structural member, standing the T-shaped structural member on the groove of the H-shaped structural member, and supporting the T-shaped structural member through an auxiliary structure to obtain the vertical cross-shaped structural member 4.
Further, the method for obtaining the inclined cross structural member in S02 specifically includes:
s021, placing the vertical cross-shaped structural member 4 on a substrate, and clamping one end of the vertical cross-shaped structural member 4 on a sawing machine after extending out of the substrate; the flatness and the straightness of the substrate are adjusted through the X-axis adjusting unit;
s022, adjusting initial planeness and straightness of the substrate, Z-axis height of the inclined cross structural member to be manufactured relative to the substrate, and Y-axis and side angle of the substrate through a reference mechanism; the vertical cross-shaped structural member is adjusted through the reference adjusting mechanism, so that one side of the vertical cross-shaped structural member is respectively positioned at the Y-axis reference unit and the Z-axis reference unit to form the vertical cross-shaped structural member and the inclined cross-shaped structural member which are connected in an angle manner;
s023, separating and cutting the vertical cross-shaped structural member 4 and the inclined cross-shaped structural member 5 by a sawing machine to obtain the inclined cross-shaped structural member 5.
In the use process, the levelness of the substrate 1 is usually regulated by the screw rod below the X-axis reference regulating blocks 311, and the right inner faces of the 4X-axis reference regulating blocks 311 are positioned on the same straight line by adopting a stay wire mode; the two Z-axis dimension measuring and calculating reference blocks 231 are leveled by a level gauge (the flatness is not more than 0.5 mm), and the height difference between the Z-axis dimension measuring and calculating reference blocks 231 and the substrate 1 is 150mm; four bolts and nuts are used for adjusting the periphery, two Y-axis lateral angle adjusting blocks 321 are positioned through a pull wire, the distance between the inner side surface of each Y-axis lateral angle adjusting block 321 and the inner side surface of the right side of the base plate 1 is 525mm, and after all the components are positioned, double nuts are used for fixing.
The vertical cross structural member 4 is hung into the tire membrane by the crane, after the front and rear positions of the vertical cross structural member 4 are standard on the right side of the 4 th X-axis reference adjusting block 311, the diagonal cross structural member 5 is hung into the tire membrane by the crane, the height is adjusted by the Z-axis angle adjusting block 331, the number above the angle gauge is consistent with the angle of a drawing, the lateral angle is adjusted by the Y-axis lateral angle adjusting block 321, the number above the angle gauge is consistent with the angle of the drawing, and cutting and installation are completed.
With the above-described preferred embodiments according to the present invention as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present invention. The technical scope of the present invention is not limited to the description, but must be determined according to the scope of claims.
Claims (6)
1. A method of making a cross-shaped structure using a jig for adjusting a space angle, the jig for adjusting a space angle comprising: a substrate, and a reference mechanism and a reference adjusting mechanism which are arranged on the substrate;
the reference mechanism is used for positioning the X-axis planeness, straightness, Y-axis dimension and Z-axis dimension of the substrate;
the reference adjusting mechanism is used for adjusting the space angle of the vertical cross-shaped structural member arranged on the substrate;
the reference mechanism comprises an X-axis reference unit, a Y-axis reference unit relative to the substrate, or/and a Z-axis reference unit relative to the substrate;
the reference adjusting mechanism comprises an X-axis adjusting unit, a Y-axis angle adjusting unit relative to the substrate, and/or a Z-axis angle adjusting unit relative to the substrate; one side of the vertical cross-shaped structural member is clamped on the substrate through an X-axis adjusting unit, and the other side of the vertical cross-shaped structural member is clamped on the substrate through a Y-axis angle adjusting unit; the Z-axis angle adjusting unit is arranged between the substrate and the vertical cross-shaped structural member along the direction close to the Y-axis angle adjusting unit;
the method comprises the following steps:
manufacturing a vertical cross-shaped structural member;
adjusting the X-axis planeness and straightness of the vertical cross-shaped structural member in a three-dimensional space, and the angle between one side of the vertical cross-shaped structural member and a Y-axis reference unit or/and the angle between one side of the vertical cross-shaped structural member and a Z-axis reference unit, and obtaining an inclined cross-shaped structural member through cutting; the method for obtaining the inclined cross-shaped structural member comprises the following steps:
placing the vertical cross-shaped structural member on a substrate, and clamping one end of the vertical cross-shaped structural member on a sawing machine after extending out of the substrate; the flatness and the straightness of the substrate are adjusted through the X-axis adjusting unit;
the initial planeness and straightness of the substrate, the Z-axis height of the inclined cross structural member to be manufactured relative to the substrate, and the Y-axis and side angles of the substrate are adjusted through the reference mechanism;
the vertical cross-shaped structural member is adjusted through the reference adjusting mechanism, so that one side of the vertical cross-shaped structural member is respectively positioned at the Y-axis reference unit and the Z-axis reference unit to form the vertical cross-shaped structural member and the inclined cross-shaped structural member which are connected in an angle manner;
and separating and cutting the vertical cross-shaped structural member and the inclined cross-shaped structural member through the sawing machine to obtain the inclined cross-shaped structural member.
2. A method of making a cross-shaped structure according to claim 1 wherein the Y-axis reference unit comprises at least one Y-axis dimension measurement reference block or/and the Z-axis reference unit comprises at least one Z-axis dimension measurement reference block.
3. The method of making a cross-shaped structure according to claim 1, wherein the X-axis adjustment unit includes at least one X-axis reference adjustment block.
4. A method of manufacturing a cross-shaped structure according to claim 3, wherein the X-axis adjusting unit includes 4X-axis reference adjusting blocks, distances between two adjacent X-axis reference adjusting blocks are equal, and each X-axis reference adjusting block is disposed on the substrate along the X-axis direction.
5. The method of making a cross-shaped structure according to claim 1, wherein the Y-axis angle adjustment unit includes at least one Y-axis lateral angle adjustment block disposed to the right of the X-axis adjustment unit; or/and (or)
The Z-axis angle adjusting unit comprises at least one Z-axis angle adjusting block, and the Z-axis angle adjusting block is arranged close to the Y-axis lateral angle adjusting block.
6. The method for manufacturing a cross-shaped structure according to claim 1, wherein the method for manufacturing a vertical cross-shaped structure specifically comprises the following steps:
manufacturing a T-shaped structural member;
manufacturing an H-shaped structural member;
and a groove is formed in the H-shaped structural member, the T-shaped structural member is vertically placed on the groove of the H-shaped structural member, and the groove is supported through an auxiliary structure, so that a vertical cross-shaped structural member is obtained.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811376672.7A CN109434708B (en) | 2018-11-19 | 2018-11-19 | Jig frame for adjusting space angle and method for manufacturing inclined cross-shaped structural part |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811376672.7A CN109434708B (en) | 2018-11-19 | 2018-11-19 | Jig frame for adjusting space angle and method for manufacturing inclined cross-shaped structural part |
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| CN109434708A CN109434708A (en) | 2019-03-08 |
| CN109434708B true CN109434708B (en) | 2024-01-05 |
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| US5802780A (en) * | 1994-06-22 | 1998-09-08 | Hammerschlag; Peter G. | Construction system with pre-manufactured hole patterns |
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| CN109434708A (en) | 2019-03-08 |
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