CN109434258A - A kind of vibration-type welding gun clear rifle device and clear rifle method - Google Patents

A kind of vibration-type welding gun clear rifle device and clear rifle method Download PDF

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Publication number
CN109434258A
CN109434258A CN201811475449.8A CN201811475449A CN109434258A CN 109434258 A CN109434258 A CN 109434258A CN 201811475449 A CN201811475449 A CN 201811475449A CN 109434258 A CN109434258 A CN 109434258A
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CN
China
Prior art keywords
vibration
welding gun
clear rifle
pressure gas
high pressure
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201811475449.8A
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Chinese (zh)
Inventor
唐珊英
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Dajin Environmental Protection Materials Science And Technology Development Co Ltd
Original Assignee
Guangzhou Dajin Environmental Protection Materials Science And Technology Development Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Guangzhou Dajin Environmental Protection Materials Science And Technology Development Co Ltd filed Critical Guangzhou Dajin Environmental Protection Materials Science And Technology Development Co Ltd
Priority to CN201811475449.8A priority Critical patent/CN109434258A/en
Publication of CN109434258A publication Critical patent/CN109434258A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories
    • B23K9/328Cleaning of weld torches, i.e. removing weld-spatter; Preventing weld-spatter, e.g. applying anti-adhesives

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)

Abstract

The invention discloses a kind of vibration-type welding gun clear rifle device and clear rifle methods, the vibration-type welding gun clear rifle device includes fixed bracket, attachment base and shaking device, the attachment base is assemblied on fixed bracket, the shaking device is fixed on the attachment base, high-pressure air source is accessed on the shaking device, the shaking device includes starter and vibration generating device, setting is for controlling the starter of the high pressure gas on-off into vibration generating device between the vibration generating device and high-pressure air source, the vibration generating device includes drive rod and jump bit, the drive rod high speed moves back and forth after high pressure gas is passed through vibration generating device, and then the inner nozzle surface for driving jump bit to do high-frequency vibration Butt welding gun is cleared up.Above-mentioned vibration-type welding gun clear rifle device and clear rifle method use the clear rifle mode of vibration-type, not only ingenious in design, convenient for operation;And high safety and reliability, versatility are good.

Description

A kind of vibration-type welding gun clear rifle device and clear rifle method
Technical field
The present invention relates to a kind of welding gun clear rifle devices, more particularly, to a kind of vibration-type welding gun clear rifle device and clear rifle method.
Background technique
Welding gun cleaning plant can be used to clean the inner surface of MIG/MAG torch nozzle in industry and commerce field.Originally Welding gun cleaner using reamer type clear up.When torch nozzle enters reamer predeterminated position, reamer rotation is cleared up.Its It has the following disadvantages: in the specific use process
1) it is more complex initially to proofread position for it, when contraposition fully rely on naked eyes judgement (operator must wear goggles, Hurt eyes to prevent flying slag), in operation, there are high risk of injury, especially in the presence of cause contusion of upper limb and cut wound or The risk for the clear rifle reamer sucking that physical feeling or clothes are rotated;
2) starting of reamer relies on inductive switch, therefore occasional has error starting or inactive situation;
3) installation and operation of equipment need to have received can just operating for professional training, virtually increase equipment cost, It is also big to the consumption of electric power.
Summary of the invention
The purpose of the present invention is to provide a kind of vibration-type welding gun clear rifle devices, by the way of shaking clear rifle, to solve Reamer type cleaning in the prior art has that security reliability is low.
Another object of the present invention is to provide a kind of clear rifle methods of vibration-type welding gun, to solve reamer type in the prior art Cleaning has that security reliability is low.
To achieve this purpose, the present invention adopts the following technical scheme:
A kind of vibration-type welding gun clear rifle device comprising fixed bracket, attachment base and shaking device, the attachment base are assemblied in On fixed bracket, the shaking device is fixed on the attachment base, and high-pressure air source, the vibration are accessed on the shaking device Device includes starter and vibration generating device, and setting enters for controlling between vibration generating device and the high-pressure air source The starter of the high pressure gas on-off of generating device is shaken, the vibration generating device includes drive rod and jump bit, high pressure The drive rod high speed moves back and forth after gas is passed through vibration generating device, and then jump bit is driven to do high-frequency vibration Butt welding gun Inner nozzle surface is cleared up.
Further, it is fallen when being equipped with immediately below the jump bit on the fixed bracket for collecting cleaning Welding slag welding slag box.
Further, the vibration generating device further includes outer barrel, drive end bearing bracket, rear end cap and impact pole, described outer Be provided with high pressure gas import on cylinder, high-pressure air source gives high pressure gas import gas supply by starter, the drive end bearing bracket and Rear end cap is sealed at the both ends of outer barrel, and impact pole can reciprocatingly be arranged in the outer barrel along its inner hole, described There is the first high pressure gas workspace for impact pole to be pushed to rear end cap, and described between the outer wall and outer barrel of impact pole Impact pole offers inner hole close to one end of rear end cap, and offers the inlet channel being connected with inner hole thereon, the inner hole And the space between rear end cap and impact column end forms the second high pressure gas for impact pole high speed to be pushed to drive end bearing bracket Workspace, the charge flow rate and effective forced area of second high pressure gas workspace are all larger than the work of the first high pressure gas Area, the jump bit are installed on the outer end of drive rod, and the inner end of the drive rod passes through drive end bearing bracket and corresponding impact pole setting, and It is provided between the inner end and drive end bearing bracket of the drive rod for the limiting component to drive rod stroke limit, on the drive end bearing bracket First row port is offered, the impact pole offers what internal diameter was connected less than inner hole and with inner hole close to one end of drive rod Second exhaust port.
Further, the starter and vibration generating device are assemblied in same housing, and the drive end bearing bracket is with after End cap seal is assemblied in the both ends of the shell.
Further, the starter uses mechanical valve comprising valve seat and spool, be provided on the valve seat into Gas channel, the high-pressure air source being connected with inlet channel is accessed on the shell, and the spool can reciprocatingly be set to valve In seat, one end stretches out drive end bearing bracket and the end is equipped with and starts switch, and is provided between the other end and rear end cap of the spool Reset spring, and two convex shoulders are arranged at intervals in the middle part of the spool, recessed portion is formed between two convex shoulders.
Further, connection seat, the company are provided between starter and vibration generating device in the shell The connection air flue for inlet channel to be connected with high pressure gas import is provided on logical seat.
Further, the position for spool being corresponded on the rear end cap offers third exhaust outlet.
Further, one end that the spool installation starts switch is provided with external thread section, starts switch interior offer Mounting hole is fixed with metal transfer set in mounting hole, offers internal screw thread in metal transfer set, start switch and pass through helicitic texture It is assemblied on spool, stop nut is installed in the inside started switch on spool.
A kind of clear rifle method of vibration-type welding gun comprising following steps:
1) nozzle of welding gun for clearance is placed on the outer end face of jump bit of above-mentioned vibration-type welding gun clear rifle device;
2) unlatching is started switch, drive rod high speed moves back and forth after high pressure gas is passed through in Xiang Zhendong generating device, drives Jump bit high-frequency vibration makes the nozzle of welding gun also carry out high-frequency vibration and clears up its internal welding slag.
Further, the opening ways started switch: adjusting starts switch the installation site on spool, in turn The nozzle pressing and unlatching for making welding gun start switch.
Beneficial effects of the present invention are that the vibration-type welding gun clear rifle device and clear rifle method mainly have compared with prior art Following advantages:
1) compact-sized, ingenious in design;
2) the clear rifle mode of vibration-type is used, shaking device is placed in the side of torch nozzle, opens starter to vibration Device is passed through high pressure gas, and shaking device generates high speed vibration by jump bit Butt welding gun nozzle, realizes Butt welding gun nozzle interior Cleaning.Convenient for operation, high safety and reliability;
3) it starts switch and is designed using adjustable structure, adjust the opposite position for starting switch end face and jump bit end face It sets, can adapt to the nozzle of straight, taper or step type, versatility is good.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for the vibration-type welding gun clear rifle device that the specific embodiment of the invention provides;
Fig. 2 is the structural schematic diagram of the shaking device for the vibration-type welding gun clear rifle device that the specific embodiment of the invention provides.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
To facilitate the understanding of the present invention, a more comprehensive description of the invention is given in the following sections with reference to the relevant attached drawings.In attached drawing Give presently preferred embodiments of the present invention.But the invention can be realized in many different forms, however it is not limited to this paper institute The embodiment of description.On the contrary, purpose of providing these embodiments is makes to the more thorough of the disclosure understanding Comprehensively.It should be noted that be referred to as " being fixed on " another component when component, it can directly on the other part or There may also be components placed in the middle.When a component is considered as " connection " another component, it can be directly to separately One component may be simultaneously present component placed in the middle.Term as used herein "vertical", "horizontal", "left" and "right" And similar statement is for illustrative purposes only, is not meant to be the only embodiment.Unless otherwise defined, this paper institute All technical and scientific terms used have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Term as used herein in the specification of the present invention, which is only for the purpose of describing specific embodiments, to be not intended to The limitation present invention.Term " and or " used herein includes the arbitrary and all of one or more relevant listed items Combination.
It please refers to shown in Fig. 1 and Fig. 2, in the present embodiment, a kind of vibration-type welding gun clear rifle device includes fixed bracket 1, connection Seat 2 and shaking device 3, fixed bracket 1 are vertically arranged, and attachment base 2 is assemblied in the top of fixed bracket 1, are installed outside shaking device 3 There is outer cover 4, and access high pressure gas pipeline 5 on shaking device 3, the inlet end of the high pressure gas pipeline 5 is equipped with gas source triplet 6, the inlet end of gas source triplet 6 is passed through clean compressed air.
Shaking device 3 includes that shell 7, drive end bearing bracket 8, rear end cap 9, starting mechanical valve and vibration generating device, starting are mechanical Valve and vibration generating device are assemblied in shell 7 and start the top that mechanical valve is located at vibration generating device, drive end bearing bracket 8 and rear end Lid 9 seals the both ends for being assemblied in shell 7.Intake interface 10 is provided on shell 7, high pressure gas pipeline 5 is connected to intake interface 10 Interior, starting mechanical valve includes valve seat 11 and spool 12, the first inlet channel 13 is provided on valve seat 11, spool 12 can move back and forth Ground is set in valve seat 11, and one end, which is stretched out drive end bearing bracket 8 and the end and is equipped with, starts switch 14, the other end of spool 12 and rear end Reset spring 15 is provided between lid 9, and the middle part of spool 12 is arranged at intervals with two convex shoulders, is formed between two convex shoulders Recessed portion 16, started by press switch 14, spool 12 are moved to the left in valve seat 11, when the recessed portion 16 of spool 12 corresponding first into When the intake interface in gas channel 13, the first inlet channel 13, which is connected, supplies high-pressure air source to vibration generating device.
One end that the installation of spool 12 starts switch 14 is provided with external thread section, starts switch and offers mounting hole 17 in 14, It is fixed with metal transfer set 18 in mounting hole 17, offers internal screw thread in metal transfer set 18, starts switch 14 by screw thread knot Structure is assemblied on spool 12, is equipped with stop nut 19 in the inside for starting switch 14 on spool 12, and rotation starts switch 14 energy Enough adjust starts switch 14 link position on spool 12, is locked by stop nut 19 to the position for starting switch 14 Fixed, the position that spool 12 is corresponded on rear end cap 9 offers second exhaust port 20.
Connection seat 21 is provided in shell 7 between starter and vibration generating device, is connected to the company of offering on seat 21 Air passage 22, vibration generating device includes outer barrel 23, impact pole 24, jump bit 25 and drive rod 26, is arranged on outer barrel 23 There is high pressure gas import 27, one end of connection air flue 22 is connected with the first inlet channel 13, the other end and high pressure gas import 27 are connected, and can reciprocatingly be provided with impact pole 24, the outer wall and outer barrel of impact pole 24 in outer barrel 23 along its inner hole There is the first high pressure gas workspace 28 for 24 high speed of impact pole to be pushed to 9 direction of rear end cap, impact pole 24 leans between 23 One end of nearly rear end cap 9 offers inner hole 29, and offers the second inlet channel 30 being connected with inner hole 29, inner hole 29 thereon And space between 24 end of rear end cap 9 and impact pole is formed for pushing 24 high speed of impact pole to drive end bearing bracket 8 second high It calms the anger body running area 31, the second high pressure gas works the charge flow rate in 31st area and effective forced area is much larger than the first high pressure gas The charge flow rate in body running area 28 and effective forced area, offer first row port 32 on drive end bearing bracket 8, and impact pole 24 is close to driving One end of lever 26 offers the third exhaust outlet 33 that internal diameter is less than inner hole 29 and is connected with inner hole 29, and drive rod 26 uses T-shape structure, the small one end of outer diameter is as tail end, and the big one end of outer diameter is as head end, and the tail end of drive rod 26 is worn when installation Cross the setting of drive end bearing bracket 8 and end installation jump bit 25, head end can be to the stroke limit of drive rod 26 as positive stop end, while head Corresponding impact pole 24 is held to be arranged.
Welding slag box 34 is installed in the underface of jump bit 25 on fixed bracket 1, when cleaning, the welding slag to fall off in nozzle is fallen Enter and concentrates cleaning after being collected in welding slag box 34.
When cleaning, first the nozzle of welding gun for clearance is placed on the outer end face of jump bit 25, adjusting starts switch 14 in valve Installation site on core 12, and then contact and press the nozzle of welding gun and start switch 14, make to start switch 14 in open shape State, when starting switch 14 and being in close state, spool 12 cuts off the first inlet channel 13, is started switch by welding gun pressure 14, spool 12 overcomes the elastic force of reset spring 15 to move downward, and the gas of 15 installation position of reset spring is from second exhaust port 20 Discharge, when the recessed portion 16 on spool 12 moves to the position at the first inlet channel 13, the first inlet channel 13 is connected, high Body of calming the anger enters in high pressure gas import 27 through connection air flue 22, and the first high pressure gas workspace 28 is passed through high pressure gas and pushes 24 high speed of impact pole is moved to the left, and the gas in the second high pressure gas workspace 31 is from second exhaust port 20 and third exhaust outlet 33 Discharge, when impact pole 24 move downward it is rear to position when, the second inlet channel 30 moves at high pressure gas import 27, high pressure gas Body largely enters in the second high pressure gas workspace 31 through high pressure gas import 27 because the second high pressure gas workspace 31 into Throughput and effective forced area are much larger than the charge flow rate and effective forced area of the first high pressure gas workspace 28, the two Pressure difference push 24 high speed of impact pole to move right, impact pole 24 be moved to before to position when high-speed impact drive rod 26, simultaneously High pressure gas in second high pressure gas workspace 31 is discharged through the second inlet channel 30 and first row port 32, the second high pressure gas 31 pressure release of body running area, the first high pressure gas workspace 28 are passed through high pressure gas and 24 high speed of impact pole are pushed to be moved to the left, such as This makes jump bit 25 generate high-frequency vibration repeatedly, and then so that welding gun is generated high-frequency vibration and carry out scarfing cinder.
When in-site installation, 1 road gas source, gas source requirement: flow > 100L/min need to be only provided;Air pressure > 0.3Mpa shake Dynamic frequency calculates 3000-3500 beats/min with 0.3Mpa.
Note that the above is only a better embodiment of the present invention and the applied technical principle.It will be appreciated by those skilled in the art that The invention is not limited to the specific embodiments described herein, be able to carry out for a person skilled in the art it is various it is apparent variation, It readjusts and substitutes without departing from protection scope of the present invention.Therefore, although being carried out by above embodiments to the present invention It is described in further detail, but the present invention is not limited to the above embodiments only, without departing from the inventive concept, also It may include more other equivalent embodiments, and the scope of the invention is determined by the scope of the appended claims.

Claims (10)

1. a kind of vibration-type welding gun clear rifle device, which is characterized in that it includes fixed bracket, attachment base and shaking device, the company Joint chair is assemblied on fixed bracket, and the shaking device is fixed on the attachment base, accesses high pressure gas on the shaking device Source, the shaking device include starter and vibration generating device, are arranged between vibration generating device and the high-pressure air source For controlling the starter of the high pressure gas on-off into vibration generating device, the vibration generating device include drive rod with Jump bit, the drive rod high speed moves back and forth after high pressure gas is passed through vibration generating device, and then jump bit is driven to do high frequency The inner nozzle surface of vibration Butt welding gun is cleared up.
2. vibration-type welding gun clear rifle device according to claim 1, which is characterized in that in the impact on the fixed bracket Welding slag box for collecting the welding slag fallen when cleaning is installed immediately below hammer.
3. vibration-type welding gun clear rifle device according to claim 1, which is characterized in that the vibration generating device further includes outer Cylinder, drive end bearing bracket, rear end cap and impact pole, high pressure gas import is provided on the outer barrel, and high-pressure air source passes through starting dress It sets and gives high pressure gas import gas supply, the drive end bearing bracket and rear end cap are sealed at the both ends of outer barrel, energy in the outer barrel Impact pole is reciprocatingly set along its inner hole, is had between the outer wall and outer barrel of the impact pole for pushing impact pole to First high pressure gas workspace of rear end cap, and the impact pole offers inner hole close to one end of rear end cap, and opens up thereon There are the inlet channel being connected with inner hole, the inner hole and rear end cap and the space impacted between column end to be formed for that will rush Hit the second high pressure gas workspace that pillar height speed pushes drive end bearing bracket to, the charge flow rate of second high pressure gas workspace and effectively Forced area is all larger than the first high pressure gas workspace, and the jump bit is installed on the outer end of drive rod, in the drive rod End is provided between the inner end and drive end bearing bracket of the drive rod for drive rod across drive end bearing bracket and corresponding impact pole setting The limiting component of stroke limit offers first row port on the drive end bearing bracket, and the impact pole is opened close to one end of drive rod The second exhaust port for being less than inner hole equipped with internal diameter and being connected with inner hole.
4. vibration-type welding gun clear rifle device according to claim 3, which is characterized in that the starter and vibration fill It sets and is assemblied in same housing, the drive end bearing bracket and rear end cap seal the both ends for being assemblied in the shell.
5. vibration-type welding gun clear rifle device according to claim 4, which is characterized in that the starter uses mechanical valve, It includes valve seat and spool, and inlet channel is provided on the valve seat, accesses the height being connected with inlet channel on the shell Pressurized air source, the spool can be reciprocatingly set in valve seat, and one end stretches out drive end bearing bracket and the end is equipped with and starts switch, It is provided with reset spring between the other end and rear end cap of the spool, and is arranged at intervals with two convex shoulders in the middle part of the spool Portion forms recessed portion between two convex shoulders.
6. vibration-type welding gun clear rifle device according to claim 4, which is characterized in that in starter and shake in the shell It is provided with connection seat between dynamic generating device, is provided on the connection seat for inlet channel to be connected with high pressure gas import Logical connection air flue.
7. vibration-type welding gun clear rifle device according to claim 5, which is characterized in that correspond to the position of spool on the rear end cap It sets and offers third exhaust outlet.
8. vibration-type welding gun clear rifle device according to claim 5, which is characterized in that the spool installs one started switch End is provided with external thread section, start switch in offer mounting hole, metal transfer set is fixed in mounting hole, in metal transfer set Internal screw thread is offered, starts switch and is assemblied on spool by helicitic texture, it is limited in the inside installation started switch on spool Position nut.
9. a kind of clear rifle method of vibration-type welding gun, which is characterized in that itself the following steps are included:
1) nozzle of welding gun for clearance is placed in the jump bit such as the described in any item vibration-type welding gun clear rifle devices of claim 1-8 Outer end face on;
2) unlatching is started switch, drive rod high speed moves back and forth after high pressure gas is passed through in Xiang Zhendong generating device, drives impact It hammers high-frequency vibration into shape, so that the nozzle of welding gun is also carried out high-frequency vibration and clear up its internal welding slag.
10. the clear rifle method of vibration-type welding gun according to claim 9, which is characterized in that the opening square started switch Formula: adjusting starts switch the installation site on spool, and then makes the nozzle pressing of welding gun and unlatching starts switch.
CN201811475449.8A 2018-12-04 2018-12-04 A kind of vibration-type welding gun clear rifle device and clear rifle method Withdrawn CN109434258A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811475449.8A CN109434258A (en) 2018-12-04 2018-12-04 A kind of vibration-type welding gun clear rifle device and clear rifle method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811475449.8A CN109434258A (en) 2018-12-04 2018-12-04 A kind of vibration-type welding gun clear rifle device and clear rifle method

Publications (1)

Publication Number Publication Date
CN109434258A true CN109434258A (en) 2019-03-08

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CN201811475449.8A Withdrawn CN109434258A (en) 2018-12-04 2018-12-04 A kind of vibration-type welding gun clear rifle device and clear rifle method

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113020013A (en) * 2021-03-11 2021-06-25 中铁隧道局集团有限公司 Shield constructs machine knife dish mud cake excitation cleaning device
CN113172303A (en) * 2021-05-08 2021-07-27 余承纯 Weld joint back chipping device suitable for multiple scenes

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113020013A (en) * 2021-03-11 2021-06-25 中铁隧道局集团有限公司 Shield constructs machine knife dish mud cake excitation cleaning device
CN113172303A (en) * 2021-05-08 2021-07-27 余承纯 Weld joint back chipping device suitable for multiple scenes

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Application publication date: 20190308