CN109078939A - A kind of iron pipe concrete lining crushing device - Google Patents
A kind of iron pipe concrete lining crushing device Download PDFInfo
- Publication number
- CN109078939A CN109078939A CN201810899937.5A CN201810899937A CN109078939A CN 109078939 A CN109078939 A CN 109078939A CN 201810899937 A CN201810899937 A CN 201810899937A CN 109078939 A CN109078939 A CN 109078939A
- Authority
- CN
- China
- Prior art keywords
- iron pipe
- crushing device
- connecting rod
- concrete lining
- support roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 130
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 65
- 238000004140 cleaning Methods 0.000 claims abstract description 34
- 230000033001 locomotion Effects 0.000 claims abstract description 21
- 238000007789 sealing Methods 0.000 claims description 9
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims 1
- 239000004568 cement Substances 0.000 description 13
- 229910001141 Ductile iron Inorganic materials 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000004886 head movement Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/053—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/005—Crushing or disintegrating by reciprocating members hydraulically or pneumatically operated
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Food Science & Technology (AREA)
- Excavating Of Shafts Or Tunnels (AREA)
- Crushing And Grinding (AREA)
Abstract
The present invention provides a kind of iron pipe concrete lining crushing device, including iron pipe fixed mechanism and crushing mechanism, the iron pipe fixed mechanism is equipped with active roller station group and driven support roller group, the active roller station group and the driven support roller group include the support roller being oppositely arranged, and one of support roller of the active roller station group connects first motor；The crushing device includes moving carriage, connecting rod and cleaning head, and the connecting rod is mounted on the upper end of moving carriage by fixing seat, and the cleaning head is installed on one end of the connecting rod；The connecting rod is hollow structure, and the other end of the connecting rod is equipped with inlet suction port.Iron pipe rotation under the action of support roller group, then by the back-and-forth motion of crushing mechanism and the reciprocating motion of impact head, the concrete lining in iron pipe is realized into automatic removing, improves the efficiency of cleaning.
Description
Technical field
The invention belongs to iron pipe production equipment fields, and in particular to a kind of iron pipe concrete lining crushing device.
Background technique
In ductile iron pipe production process, often due to many reasons of technique, equipment can generate a certain number of cement
Waste product, especially in specification and big specification ductile iron pipe, the liner cement in cement waste product is handled by cement health
, it is attached to ductile iron pipe inner wall, the cleaning of cement on inner wall is relatively difficult, it is completed once cement is cleared up, again coated lining cement,
Cement waste product becomes qualified product, substantially reduces cost；The cleaning of conventional cement liner is all to use pneumatic tool using artificial, a bit
The cleaning of a bit, efficiency is extremely low, the large labor intensity of worker.
Summary of the invention
Therefore, the purpose of the present invention is to provide a kind of iron pipe concrete lining crushing device, it can be realized hydraulic periodicity
Operate intermittently, reduce pipeline pressure and workload.
In order to achieve the above objectives, the present invention provides a kind of iron pipe concrete lining crushing device, including iron pipe fixed mechanism and
Crushing mechanism, the iron pipe fixed mechanism are equipped with active roller station group and driven support roller group, the active roller station group and described driven
Support roller group includes the support roller being oppositely arranged, and one of support roller of the active roller station group connects first motor；It is described broken
Device includes moving carriage, connecting rod and cleaning head, and the connecting rod is mounted on the upper end of moving carriage by fixing seat, described
Cleaning head is installed on one end of the connecting rod；The connecting rod is hollow structure, and the other end of the connecting rod is equipped with air inlet
Connector；The cleaning head includes the connection frame being attached with the connecting rod, fixing sleeve, sealing cover, compressed spring, movable head
And the fixing sleeve is fixedly installed in the connection frame by impact head, the sealing cover, the connection frame and the fixing sleeve
Inlet channel equipped with connection, the movable head are equipped with the inner cavity being connected to the fixing sleeve, and the compressed spring is installed on institute
It states between movable head and the fixing sleeve, the impact head is installed on the top of the movable head.
Preferably, the active roller station group is that V belt translation is connect with the first motor.Support roller drives iron pipe rotation, and band passes
Dynamic transmission is more steady, and support roller will not generate shaking in the rotation, so that iron pipe can also be protected always in the rotation
Stable rotation is held, avoids that iron pipe is caused to damage when impact head is in broken cement.
Preferably, the active roller station group and the driven support roller group are respectively connected with screw rod, and the screw rod connects the iron
The pedestal of tube fixing mechanism.The position of support roller group can be adjusted, by rotary screw rod to adapt to the iron pipe of different-diameter.
Preferably, one group of wheel of the moving carriage is connected with the second motor.Second motor can drive moving carriage
Automatic running advances.
Preferably, the crushing mechanism further includes track, and the wheel of the moving carriage moves on the track.It is moving
When motor-car frame advances automatically, it can be moved along track, prevent from coming off operating position.
Preferably, the both ends of the track are equipped with block.Block can prevent moving carriage from derailing.
Preferably, the moving carriage further includes motion bar, and the motion bar is X-type, connects up and down the two of moving carriage
A end plate；The motion bar is connected with push rod.Motion bar is pushed by push rod, adjusts the height of moving carriage, and then the company of adjusting
The height of extension bar can make cleaning head can adapt to the iron pipe of different tube diameters.
Preferably, the push rod is electric pushrod.Electric pushrod can control the distance of push rod stretching, can be more acurrate
According to the height of the caliber adjustment moving carriage of iron pipe.
Preferably, the connection frame is to be threadedly coupled with the connecting rod.Have in connecting rod by compressed air, screw thread connects
Connecing can prevent the impact force of compressed air from connection frame is detached from, meanwhile, it is capable to be convenient for changing cleaning head.
The present invention realizes the rotation of iron pipe by support roller group the beneficial effects are as follows: iron pipe is placed in support roller group,
The cleaning head of crushing mechanism is extend into iron pipe, realizes the reciprocal of impact head by the compressed spring in compressed air and cleaning head
Movement.By the back-and-forth motion of crushing mechanism and the reciprocating motion of impact head, the concrete lining in iron pipe is realized into automatic removing,
Improve the efficiency of cleaning.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is a kind of main view of iron pipe concrete lining crushing device of the present invention；
Fig. 2 is a kind of top view of the iron pipe fixed mechanism of iron pipe concrete lining crushing device of the present invention；
Fig. 3 is a kind of main view of the crushing mechanism of iron pipe concrete lining crushing device of the present invention；
Fig. 4 is a kind of cross-sectional view of the cleaning head normal condition of iron pipe concrete lining crushing device of the present invention；
Fig. 5 is a kind of cross-sectional view of the cleaning head working condition of iron pipe concrete lining crushing device of the present invention.
Wherein, 1, iron pipe fixed mechanism；101, first motor；102, driven support roller group；103, active roller station group；104, silk
Bar；2, crushing mechanism；201, moving carriage；202, connecting rod；203, head is cleared up；231, connection frame；232, fixing sleeve；233, it rushes
It taps the head 234, sealing cover；235, movable head；236, compressed spring；204, fixing seat；205, the second motor；206, track；207,
Motion bar；208, push rod.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation
Example is only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common
Technical staff's all other embodiment obtained without making creative work belongs to the model that the present invention protects
It encloses.
A specific embodiment of the invention is described below in conjunction with attached drawing.
Fig. 1-5 shows a kind of iron pipe concrete lining crushing device, iron pipe fixed mechanism 1 including face setting and broken
Mechanism 2, the iron pipe fixed mechanism 1 are equipped with active roller station group 103 and driven support roller group 102, the active roller station group 103 and institute
Stating driven support roller group 102 includes the support roller being oppositely arranged, the first electricity of one of support roller connection of the active roller station group 103
Machine 101；The crushing mechanism 2 includes moving carriage 201, and connecting rod 202 and cleaning head 203, the connecting rod 202 pass through fixation
Seat 204 is mounted on the upper end of moving carriage 201, and the cleaning head 203 is installed on one end of the connecting rod 202；The connection
Bar 202 is hollow structure, and the other end of the connecting rod 202 is equipped with inlet suction port；The cleaning head 203 includes and the connection
Connection frame 231, fixing sleeve 232, sealing cover 234, compressed spring 236, movable head 235 and the impact head that bar 202 is attached
233, the fixing sleeve 232 is fixedly installed in the connection frame 231 by the sealing cover 234, the connection frame 231 and described
Fixing sleeve 232 is equipped with the inlet channel of connection, and the movable head 235 is equipped with the inner cavity being connected to the fixing sleeve 232, the pressure
Contracting spring 236 is installed between the movable head 235 and the fixing sleeve 232, and the impact head 233 is installed on the movable head
235 top.
Further, the active roller station group 103 is that V belt translation is connect with the first motor 101.Support roller drives iron pipe
Rotation, V belt translation transmission is more steady, and support roller will not generate shaking in the rotation, so that iron pipe also can in the rotation
It is enough always maintained at stable rotation, avoids that iron pipe is caused to damage when impact head is in broken cement.
Further, the active roller station group 103 and the driven support roller group 102 are respectively connected with screw rod 104, the screw rod
Connect the pedestal of the iron pipe fixed mechanism.The position of support roller group can be adjusted, by rotary screw rod to adapt to different-diameter
Iron pipe.The end of screw rod 104 can connect handwheel, facilitate rotary screw rod.
Further, one group of wheel of the moving carriage 201 is connected with the second motor 205, and the second motor is stepping electricity
Machine.Second motor 205 can drive moving carriage automatic running to advance.
Further, the crushing mechanism 2 further includes track 206, and the wheel of the moving carriage 2 is in the track 206
Upper movement.When moving carriage is advanced automatically, it can be moved along track, prevent from coming off operating position.
Further, the both ends of the track 206 are equipped with block.Block can prevent moving carriage from derailing.
Further, the moving carriage 2 further includes motion bar 207, and the motion bar 207 is X-type, connects moving carriage
2 two end plates up and down；The motion bar 207 is connected with push rod 208.Motion bar is pushed by push rod, adjusts moving carriage
Highly, and then the height of connecting rod is adjusted, can to clear up head and can adapt to the iron pipes of different tube diameters.
Further, the push rod 208 is electric pushrod.Electric pushrod can control the distance of push rod stretching, Neng Gougeng
The height of moving carriage is accurately adjusted according to the caliber of iron pipe.
Further, the connection frame 231 is to be threadedly coupled with the connecting rod 202.Have in connecting rod through overcompression sky
Gas, threaded connection can prevent the impact force of compressed air from connection frame is detached from, meanwhile, it is capable to be convenient for changing cleaning head.
Further, connection frame 231 and the connecting rod 202 are the connection of horizontal direction.Cleaning head, which uses, to be horizontally mounted,
Impact head carries out impact cement lining in the horizontal direction, impacts cement block since gravity can fall on pipe lower part, keeps away
Exempt from sundries to enter inside cleaning head.
The working principle of the invention: iron pipe is put on iron pipe fixed mechanism 1, and the both ends of iron pipe are respectively placed in active roller station group
103 and driven support roller group 102 on, active roller station group by the effect of first motor, drive iron pipe iron pipe fixed mechanism 1 from
Turn.The direction of cataclasitlc structure 2 towards iron pipe fixed mechanism 1 is mobile, and cleaning head 203 enters after iron pipe, connecting rod 202 start into
Enter compressed air, compressed air enters the inner cavity of movable head 235 by the channel of connection frame 231 and fixing sleeve 232, due to sealing
The sealing function of lid 232, the meeting one outside strength of output of movable head 235, the cleaning head working condition of the Fig. 5 moved out,
Since the gas source of 235 inner cavity of movable head at this time is fixed 232 cutting of set, movable head 235 is no longer moved out, and movable head at this time
Compressed spring 236 outside 235 can be to the strength of movable head 235 1 inwards, so that movable head 235 can return to the cleaning of Fig. 4
The reciprocating motion of cleaning head is completed in first 203 home position.When the reciprocating motion of movable head 235 leads to the air pressure liter of movable head 235
Height, gas can be discharged from the gap of sealing cover 232, carry out pressure release.The track for clearing up the cleaning of head is helix, moving carriage
Speed, iron pipe rotation speed can be adjusted by the second motor 205 and first motor 101, guarantee that ductile iron pipe liner can be gone
Complete liquidation is clean.Entire scale removal process, starter after need to only adjusting, entire scale removal process do not need human intervention,
The efficiency of cleaning improves, and the work situation of worker is greatly improved.
The present invention realizes the rotation of iron pipe by support roller group the beneficial effects are as follows: iron pipe is placed in support roller group,
The cleaning head of crushing mechanism is extend into iron pipe, realizes the reciprocal of impact head by the compressed spring in compressed air and cleaning head
Movement.By the back-and-forth motion of crushing mechanism and the reciprocating motion of impact head, the concrete lining in iron pipe is realized into automatic removing,
Improve the efficiency of cleaning.
The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be said that
Specific implementation of the invention is only limited to these instructions.For those of ordinary skill in the art to which the present invention belongs, exist
Under the premise of not departing from present inventive concept, a number of simple deductions or replacements can also be made, all shall be regarded as belonging to of the invention
Protection scope.
Claims (9)
1. a kind of iron pipe concrete lining crushing device, which is characterized in that including iron pipe fixed mechanism and crushing mechanism, the iron pipe
Fixed mechanism is equipped with active roller station group and driven support roller group, and the active roller station group and the driven support roller group include opposite set
One of support roller of the support roller set, the active roller station group connects first motor；The crushing device includes moving carriage, even
Extension bar and cleaning head, the connecting rod are mounted on the upper end of the moving carriage by fixing seat, and the cleaning head is installed on institute
State one end of connecting rod；The connecting rod is hollow structure, and the other end of the connecting rod is equipped with inlet suction port；The cleaning head
It is described close including connection frame, fixing sleeve, sealing cover, compressed spring, movable head and the impact head being attached with the connecting rod
The fixing sleeve is fixedly installed in the connection frame by capping, and it is logical that the connection frame is equipped with the air inlet being connected to the fixing sleeve
Road, the movable head are equipped with the inner cavity that is connected to the fixing sleeve, and the compressed spring is installed on the movable head and described solid
Between fixed set, the impact head is installed on the top of the movable head.
2. a kind of iron pipe concrete lining crushing device according to claim 1, which is characterized in that the active roller station group with
The first motor is V belt translation connection.
3. a kind of iron pipe concrete lining crushing device according to claim 1, which is characterized in that the active roller station group and
The driven support roller group is respectively connected with screw rod, and the screw rod connects the pedestal of the iron pipe fixed mechanism.
4. a kind of iron pipe concrete lining crushing device according to claim 1, which is characterized in that the one of the moving carriage
Group wheel is connected with the second motor.
5. a kind of iron pipe concrete lining crushing device according to claim 4, which is characterized in that the crushing mechanism also wraps
Track is included, the wheel of the moving carriage moves on the track.
6. a kind of iron pipe concrete lining crushing device according to claim 5, which is characterized in that the both ends of the track are set
There is block.
7. a kind of iron pipe concrete lining crushing device according to claim 1, which is characterized in that the moving carriage is also wrapped
Motion bar is included, the motion bar is X-type, connects two end plates up and down of moving carriage；The motion bar is connected with push rod.
8. a kind of iron pipe concrete lining crushing device according to claim 1, which is characterized in that the push rod is electronic pushes away
Bar.
9. a kind of iron pipe concrete lining crushing device according to claim 1, which is characterized in that the connection frame with it is described
Connecting rod is to be threadedly coupled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810899937.5A CN109078939A (en) | 2018-08-09 | 2018-08-09 | A kind of iron pipe concrete lining crushing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810899937.5A CN109078939A (en) | 2018-08-09 | 2018-08-09 | A kind of iron pipe concrete lining crushing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109078939A true CN109078939A (en) | 2018-12-25 |
Family
ID=64833850
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810899937.5A Pending CN109078939A (en) | 2018-08-09 | 2018-08-09 | A kind of iron pipe concrete lining crushing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109078939A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125108A (en) * | 2019-06-24 | 2019-08-16 | 长江大学 | It is a kind of to drill through cleaning device suitable for cementing truck section formula force density meter |
| CN111604331A (en) * | 2020-06-01 | 2020-09-01 | 上海建工集团股份有限公司 | Dredging system and method for concrete pumping pipeline |
| CN112756346A (en) * | 2020-12-28 | 2021-05-07 | 澧县荣友沥青混凝土有限责任公司 | Cement scale deposit cleaning device that cement manufacture used |
| CN113601688A (en) * | 2021-08-10 | 2021-11-05 | 河北钜兴智能装备制造有限公司 | Water jet cutter cleaning equipment and process for cement lining laitance layer of medium-large diameter nodular cast iron pipe |
| CN113926808A (en) * | 2021-11-23 | 2022-01-14 | 中国建筑第八工程局有限公司 | Device for dredging final setting cement slurry pipe blockage of acoustic pipe grouting pile and construction method |
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| CN208825131U (en) * | 2018-08-09 | 2019-05-07 | 广东新兴铸管有限公司 | A kind of iron pipe concrete lining crushing device |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125108A (en) * | 2019-06-24 | 2019-08-16 | 长江大学 | It is a kind of to drill through cleaning device suitable for cementing truck section formula force density meter |
| CN110125108B (en) * | 2019-06-24 | 2023-11-14 | 长江大学 | Drilling through cleaning device suitable for cement truck department type force densimeter |
| CN111604331A (en) * | 2020-06-01 | 2020-09-01 | 上海建工集团股份有限公司 | Dredging system and method for concrete pumping pipeline |
| CN112756346A (en) * | 2020-12-28 | 2021-05-07 | 澧县荣友沥青混凝土有限责任公司 | Cement scale deposit cleaning device that cement manufacture used |
| CN112756346B (en) * | 2020-12-28 | 2022-05-31 | 德清南方水泥有限公司 | Cement scale deposit cleaning device that cement manufacture used |
| CN113601688A (en) * | 2021-08-10 | 2021-11-05 | 河北钜兴智能装备制造有限公司 | Water jet cutter cleaning equipment and process for cement lining laitance layer of medium-large diameter nodular cast iron pipe |
| CN113926808A (en) * | 2021-11-23 | 2022-01-14 | 中国建筑第八工程局有限公司 | Device for dredging final setting cement slurry pipe blockage of acoustic pipe grouting pile and construction method |
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