CN104889663A - Self-anchoring pipe welding device - Google Patents
Self-anchoring pipe welding device Download PDFInfo
- Publication number
- CN104889663A CN104889663A CN201510335699.1A CN201510335699A CN104889663A CN 104889663 A CN104889663 A CN 104889663A CN 201510335699 A CN201510335699 A CN 201510335699A CN 104889663 A CN104889663 A CN 104889663A
- Authority
- CN
- China
- Prior art keywords
- driven
- iron pipe
- drive
- wheel group
- riding wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/06—Cast-iron alloys
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a self-anchoring pipe welding device, and relates to the technology field of pipe casting construction devices. The self-anchoring pipe welding device comprises a drive riding wheel group, a driven riding wheel group and a welding machine, wherein the driving riding wheel group and driven riding wheel group are arranged below a nodular iron pipe in parallel, the drive riding wheel group is connected with a drive device through a transmission component, the welding machine is arranged at one end of the nodular iron pipe, and a welding gun of the welding machine is arranged above two fixing mold welding rings at the top of the nodular iron pipe. By using the self-anchoring pipe welding device, the nodular iron pipe is lifted up by using the drive riding wheel group and the driven riding wheel group, a drive wheel of the drive riding wheel group is driven to rotate through driving of a motor, and therefore the nodular iron pipe to rotate is driven to rotate, the welding machine uniformly welds the fixing mold welding rings on the nodular iron pipe through slow-acting of the nodular iron pipe, and finally a specified size is welded. The self-anchoring pipe welding device has the advantages of being simple in structure, convenient to operate, and high in work efficiency, can reduce labor intensity of operating personnel, and has good usability and huge popularization performance.
Description
Technical field
The present invention relates to cast tube technical field of construction equipment.
Background technology
Be ductile iron pipe a kind of interface shape wherein from anchor tube, mainly when pipeline is installed, often can run into inhomogeneous settlement of ground, reality that buttress etc. cannot be installed in turning, so just seem extremely important in order to the anti-pull-off problem solving interface.In production in anchor tube, production technology more complicated, need two fixed mould weld-ring intervals to be welded on spheroidal graphite cast-iron tube end, the manual operation weld-ring time is long, and labour intensity is high, has a strong impact on operating efficiency.
Summary of the invention
Technical problem to be solved by this invention is to provide that a kind of structure is simple, easy to operate, operating efficiency is high from anchor tube welder, can reduce labor intensity of operating staff.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
A kind of from anchor tube welder, comprise active roller station group, driven support roller group and bonding machine, described active roller station group and driven support roller group are disposed in parallel in below ductile iron pipe, described active roller station group is connected with drive unit by drive disk assembly, and described bonding machine is arranged on ductile iron pipe one end and the welding gun of bonding machine is arranged on top between spheroidal graphite cast-iron tube end two fixed mould weld-rings to be welded.
Preferably, described active roller station group comprises base, bracing frame, driving wheel and driven pulley, and described driving wheel and driven pulley are arranged on base respectively by bracing frame, and described driving wheel is connected with drive unit by drive disk assembly; Described driven support roller group comprises base, bracing frame and two driven pulleys and two driven pulleys are all arranged on base by bracing frame.
Preferably, described drive disk assembly comprises the drive sprocket, chain and the driven sprocket that are connected with drive unit output shaft, and key connecting is passed through in the rotating shaft of described driven sprocket and driving wheel.
Preferably, described drive sprocket is connected with drive unit by reductor, and described drive unit is motor.
Preferably, be also provided with frequency converter in described motor, described bonding machine is automatic welding machine, and described frequency converter, bonding machine are all connected with the PLC in control panel.
Preferably, described reductor is cycloid speed reducer, and the model of described cycloid speed reducer is XWD4-43.
The beneficial effect adopting technique scheme to produce is: utilize active roller station group, driven support roller group to be held up by ductile iron pipe, under the driving of motor by reductor and Chain conveyer by power transmission to the driving wheel of active roller station group, ductile iron pipe is driven to rotate by driving wheel, by the slow rotation of ductile iron pipe, fixed mould weld-ring is welded on ductile iron pipe by automatic welding machine uniformly, is finally welded to the size of regulation.The present invention has the advantage that structure is simple, easy to operate, operating efficiency is high, can reduce labor intensity of operating staff, has good usability and great generalization.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention 1;
Fig. 2 is the A direction view of Fig. 1;
Fig. 3 is the structural representation of driven support roller group in Fig. 1;
Fig. 4 is the structural representation of the active roller station group of embodiment 2;
In figure: 1-active roller station group, the driven support roller group of 2-, 3-bonding machine, 4-ductile iron pipe, 5-drive unit, 6-welding gun, 7-fixed mould weld-ring, 8-base, 9-bracing frame, 10-driving wheel, 11-driven pulley, 13-chain, 14-driven sprocket, 15-reductor, 16-link.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Embodiment 1: one is as shown in Figure 1, 2, 3 from anchor tube welder, comprise active roller station group 1, driven support roller group 2 and bonding machine 3, described active roller station group 1 and driven support roller group 2 are disposed in parallel in below ductile iron pipe 4, described active roller station group 1 is connected with drive unit 5 by drive disk assembly, and described bonding machine 3 is arranged on ductile iron pipe 4 one end and the welding gun 6 of bonding machine 3 is arranged on top between two the fixed mould weld-rings 7 to be welded of ductile iron pipe 4 end.
As a kind of preferred structure, described active roller station group 1 comprises base 8, bracing frame 9, driving wheel 10 and driven pulley 11, described driving wheel 10 and driven pulley 11 are arranged on base 8 respectively by bracing frame 9, and described driving wheel 10 is connected with drive unit 5 by drive disk assembly; Described driven support roller group 2 comprises base 8, bracing frame 9 and two driven pulleys 11 and two driven pulleys 11 are all arranged on base 8 by bracing frame 9.Preferably, described drive disk assembly comprises the drive sprocket, chain 13 and the driven sprocket 14 that are connected with drive unit 5 output shaft, and described driven sprocket 14 passes through key connecting with the rotating shaft of driving wheel 10.Drive unit 5 by Chain conveyer by power transmission to driving wheel 10, utilize the rotation of driving wheel 10 to drive the rotation of upper ball graphite cast iron pipe 4.
In order to realize the slow rotation of ductile iron pipe 4, described drive sprocket is connected with drive unit 5 by reductor 15, and motor selected by described drive unit 5.
Also be provided with frequency converter in described motor, described bonding machine 3 is automatic welding machine, and described frequency converter, bonding machine 3 are all connected with the PLC in control panel.Set each parameter value on the control panel, make the rotating speed of driving wheel 10 coordinate consistent with the speed of welding of automatic welding machine, realize the automatic welding between fixed mould weld-ring 7 and ductile iron pipe 4.
Described reductor 15 can select cycloid speed reducer, and the model of described cycloid speed reducer is XWD4-43, and described automatic welding machine can commercially be bought as required.
Embodiment 2: other structures are with embodiment 1, for base 1 do not reach require time, link 16 can be installed additional on base 1, as shown in Figure 4, link 16 can utilize the channel-section steel of two groups of symmetries to be welded on base 8, and two groups of channel-section steels are bolted on the crossbeam below bracing frame 9 again.
During concrete enforcement, active roller station group 1, driven support roller group 2 is utilized to be held up by ductile iron pipe 4, under the driving of motor by reductor 15 and Chain conveyer by power transmission to the driving wheel 10 of active roller station group 1, ductile iron pipe 4 is driven to rotate by driving wheel 10, by the slow rotation of ductile iron pipe 4, fixed mould weld-ring 7 is welded on ductile iron pipe 4 by automatic welding machine uniformly, is finally welded to the size of regulation.
In sum, the present invention has the advantage that structure is simple, easy to operate, operating efficiency is high, improves automaticity, reduces the labour intensity of operating personnel, has good usability and great generalization.
Claims (6)
1. one kind from anchor tube welder, it is characterized in that: comprise active roller station group (1), driven support roller group (2) and bonding machine (3), described active roller station group (1) and driven support roller group (2) are disposed in parallel in ductile iron pipe (4) below, described active roller station group (1) is connected with drive unit (5) by drive disk assembly, and described bonding machine (3) is arranged on ductile iron pipe (4) one end and the welding gun (6) of bonding machine (3) is arranged on top between two the fixed mould weld-rings (7) to be welded of ductile iron pipe (4) end.
2. according to claim 1 from anchor tube welder, it is characterized in that: described active roller station group (1) comprises base (8), bracing frame (9), driving wheel (10) and driven pulley (11), described driving wheel (10) and driven pulley (11) are arranged on base (8) respectively by bracing frame (9), and described driving wheel (10) is connected with drive unit (5) by drive disk assembly; Described driven support roller group (2) comprises base (8), bracing frame (9) and two driven pulleys (11) and two driven pulleys (11) are all arranged on base (8) by bracing frame (9).
3. according to claim 2 from anchor tube welder, it is characterized in that: described drive disk assembly comprises the drive sprocket, chain (13) and the driven sprocket (14) that are connected with drive unit (5) output shaft, described driven sprocket (14) passes through key connecting with the rotating shaft of driving wheel (10).
4. according to claim 3 from anchor tube welder, it is characterized in that: described drive sprocket is connected with drive unit (5) by reductor (15), and described drive unit (5) is motor.
5. according to claim 4 from anchor tube welder, it is characterized in that: be also provided with frequency converter in described motor, described bonding machine (3) is automatic welding machine, and described frequency converter, bonding machine (3) are all connected with the PLC in control panel.
6. according to claim 5 from anchor tube welder, it is characterized in that: described reductor (15) is cycloid speed reducer, the model of described cycloid speed reducer is XWD4-43.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510335699.1A CN104889663A (en) | 2015-06-17 | 2015-06-17 | Self-anchoring pipe welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510335699.1A CN104889663A (en) | 2015-06-17 | 2015-06-17 | Self-anchoring pipe welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104889663A true CN104889663A (en) | 2015-09-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510335699.1A Pending CN104889663A (en) | 2015-06-17 | 2015-06-17 | Self-anchoring pipe welding device |
Country Status (1)
| Country | Link |
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| CN (1) | CN104889663A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106855537A (en) * | 2016-12-30 | 2017-06-16 | 马钢共昌联合轧辊有限公司 | A kind of roller rotational platform |
| CN107225335A (en) * | 2017-07-24 | 2017-10-03 | 中铁隧道集团有限公司 | Mud tube pipe collar automatic welding machine |
| CN109078939A (en) * | 2018-08-09 | 2018-12-25 | 广东新兴铸管有限公司 | A kind of iron pipe concrete lining crushing device |
| CN110605198A (en) * | 2019-08-31 | 2019-12-24 | 浙江深澳机械工程有限公司 | Heating driving riding wheel and working method thereof |
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|---|---|---|---|---|
| CN202319303U (en) * | 2011-11-15 | 2012-07-11 | 河北新兴铸管有限公司 | Automatic marking device of ductile iron pipe |
| CN202922076U (en) * | 2012-11-21 | 2013-05-08 | 无锡三虹重工机械设备有限公司 | Control system of single-wire welding operating machine |
| CN202963884U (en) * | 2012-12-05 | 2013-06-05 | 四川石油天然气建设工程有限责任公司 | Welding roller carrier |
| CN203390482U (en) * | 2013-08-07 | 2014-01-15 | 无锡市恒通石油机械有限公司 | Welding roller carrier |
| CN203696356U (en) * | 2014-02-25 | 2014-07-09 | 北京克尘环保设备有限公司 | Welding rolling wheel frame and welding device |
| CN104439871A (en) * | 2013-09-24 | 2015-03-25 | 江苏卡威专用汽车制造有限公司 | Mixer truck tank body welding roller carrier |
| CN104567345A (en) * | 2013-10-27 | 2015-04-29 | 青岛德固特节能装备股份有限公司 | Up-to-standard end face run-out mounting method of large rolling ring of carbon black drying machine |
| CN204975874U (en) * | 2015-06-17 | 2016-01-20 | 河北新兴铸管有限公司 | From anchor pipe welding set |
-
2015
- 2015-06-17 CN CN201510335699.1A patent/CN104889663A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202319303U (en) * | 2011-11-15 | 2012-07-11 | 河北新兴铸管有限公司 | Automatic marking device of ductile iron pipe |
| CN202922076U (en) * | 2012-11-21 | 2013-05-08 | 无锡三虹重工机械设备有限公司 | Control system of single-wire welding operating machine |
| CN202963884U (en) * | 2012-12-05 | 2013-06-05 | 四川石油天然气建设工程有限责任公司 | Welding roller carrier |
| CN203390482U (en) * | 2013-08-07 | 2014-01-15 | 无锡市恒通石油机械有限公司 | Welding roller carrier |
| CN104439871A (en) * | 2013-09-24 | 2015-03-25 | 江苏卡威专用汽车制造有限公司 | Mixer truck tank body welding roller carrier |
| CN104567345A (en) * | 2013-10-27 | 2015-04-29 | 青岛德固特节能装备股份有限公司 | Up-to-standard end face run-out mounting method of large rolling ring of carbon black drying machine |
| CN203696356U (en) * | 2014-02-25 | 2014-07-09 | 北京克尘环保设备有限公司 | Welding rolling wheel frame and welding device |
| CN204975874U (en) * | 2015-06-17 | 2016-01-20 | 河北新兴铸管有限公司 | From anchor pipe welding set |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106855537A (en) * | 2016-12-30 | 2017-06-16 | 马钢共昌联合轧辊有限公司 | A kind of roller rotational platform |
| CN107225335A (en) * | 2017-07-24 | 2017-10-03 | 中铁隧道集团有限公司 | Mud tube pipe collar automatic welding machine |
| CN109078939A (en) * | 2018-08-09 | 2018-12-25 | 广东新兴铸管有限公司 | A kind of iron pipe concrete lining crushing device |
| CN110605198A (en) * | 2019-08-31 | 2019-12-24 | 浙江深澳机械工程有限公司 | Heating driving riding wheel and working method thereof |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150909 |
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| RJ01 | Rejection of invention patent application after publication |