A kind of mechanism and operating method of diaphragm carrying and gluing
Technical field
The present invention relates to the machines that water treatment field more particularly to filter core roll one of equipment diaphragm carrying and gluing
Structure.
Background technique
Filter element can be such that the medium being contaminated is cleaned, clean state required for reaching production and living,
With certain cleanliness.Filter element use scope is very extensive, greatly to industrial production for example smelting iron and steel, power generation,
Ocean purification etc., it is small to use filtering, bicycle lubrication oil filtration in utilization, automobile to Drinking Water processing, house refuse
Etc., thus, clean technology is all using filter and filter core in life.
It is (i.e. so-called that the general internal fibrous layer by fine and closely woven fibrous layer and external thick pine of filter core forms double layer fibre structure
Coarse net, diaphragm, fine-structure mesh etc.).The double layer fibre structure effectively reduces the pressure loss, maintains stable filter efficiency.
Filter core micropore size diametrically distribution gradient, in filtering, it is miscellaneous that the big part in aperture can be large enough to hold biggish particle
Matter, it is ensured that filter core is unlikely to be blocked quickly, while providing good shape rigidity;The small part in aperture can stop tiny
Grain, it is ensured that filtering accuracy so as to avoid the disadvantage that filter core with high accuracy blocking is fast, the service life is short, and also reduces filtering
Resistance reduces the energy consumption of equipment, extends the service life of filter core.
In the production and assembling process of filter core, filter core, which rolls, to be needed to be placed on Multilayer Film at filter core central tube, and
It is spaced apart at a certain angle on filter core central tube circumference, to allow the water to equably flow out from every tunic piece.But in production,
Since diaphragm is flexible, often in the presence of place be easy to produce deviation, every tunic piece spacing control precision not enough and place
The problems such as speed is slow.
Also, in pervious production technology, need to place a tunic piece at filter core central tube, then apply on diaphragm
Then glue puts down one layer again, so that gluing be made to occupy a large amount of production time, directly resulting in device efficiency can not be improved.
Summary of the invention
In view of the foregoing deficiencies of prior art, the machine with gluing is carried the purpose of the present invention is to provide a kind of diaphragm
Structure and method are applied in filter core automated production equipment, to solve in the prior art using artificial doubling and stacking so that raw
The ineffective problem of producing line.
To achieve the above object, the present invention provides the mechanism of a kind of diaphragm carrying and gluing comprising: diaphragm is placed flat
Platform, synchronous belt driving unit, diaphragm carry 1# clamping jaw, diaphragm gluing platform, diaphragm and carry 2# clamping jaw, diaphragm carrying 3# clamping jaw;
The diaphragm placement platform is for placing diaphragm;The synchronous belt driving unit carries 1# clamping jaw, described for driving the diaphragm
Diaphragm carries 2# clamping jaw and the diaphragm carries the running of 3# clamping jaw synchronous coordination;The diaphragm is carried 1# clamping jaw and is used for the film
Piece is carried to the diaphragm gluing platform;The diaphragm gluing platform carries out gluing above for placing and positioning diaphragm;
The diaphragm carries 2# clamping jaw and is used to for diaphragm being carried at the diaphragm carrying 3# clamping jaw;The diaphragm is carried 3# clamping jaw and is used for
The diaphragm is placed at central tube;Wherein, the diaphragm carries 1# clamping jaw and the diaphragm of diaphragm placement platform is carried to film
Piece gluing platform and the gluing on diaphragm, the diaphragm carry 2# clamping jaw and diaphragm are carried at diaphragm carrying 3# clamping jaw, and by
It is concurrent job at central tube that diaphragm, which carries 3# clamping jaw and is inserted into diaphragm,.
Further, the diaphragm placement platform includes by platform aluminium sheet, optical axis and rack, and the platform aluminium sheet is by optical axis
It supports and is fixed on the rack, upper surface carries 1# clamping jaw and run to platform aluminium sheet for placing the diaphragm, the diaphragm
The diaphragm is transported to the diaphragm gluing platform below.
Further, the synchronous belt driving unit include bilateral symmetry and be placed in parallel the first synchronous belt, first watch
Take motor, the first synchronizing wheel, 1# pawl synchronizing shaft, tensioning screw, bilateral symmetry and the second synchronous belt being placed in parallel, the first servo
Motor, the first synchronizing wheel and 2# pawl synchronizing shaft;Wherein, the first servo motor is connected to the first synchronizing wheel, and described in driving
First synchronous belt carries the positioning of 1# clamping jaw for the diaphragm, and the 1# pawl synchronizing shaft is for synchronizing the first of the left and right sides
Synchronous belt;The tensioning screw realizes the tensioning to the first synchronous belt and the second synchronous belt by screw thread;Second servo motor connects
It is connected to the second synchronizing wheel, and drives the second synchronous belt, for driving the diaphragm to carry 2# clamping jaw;The 2# synchronizing shaft makes both sides
The synchronous operation of second synchronous belt.
Further, the diaphragm is carried 1# clamping jaw and is symmetrical set, and clamps the two sides of the diaphragm respectively;The film
Piece is carried 1# clamping jaw and is installed on above guide rail slide block, and is connected to the first synchronous belt by the first synchronous belt link block, for positioning;
It includes the first jacking cylinder and the first clamping jaw cylinder, first jacking cylinder by the diaphragm of placement that the diaphragm, which carries 1# clamping jaw,
It jacks up;The first clamping jaw cylinder is carried on the first supporting plate for clamping diaphragm, and by diaphragm movement, and runs to diaphragm painting
Blowing at glue platform.
Further, the diaphragm gluing platform includes that diaphragm places metal plate, splicing module and receiving cylinder module;It is described
Splicing module is located at the diaphragm and places above metal plate;The receiving cylinder module includes lifting cylinder, connects film cylinder and press mold
Cylinder;The lifting cylinder adjusts the lifting that the diaphragm places metal plate, to be adapted to splicing and blowing desired position;It is described to connect
The diaphragm clamping that film cylinder and press mold cylinder are used to convey when the telescopic cylinder acts, connects the contracting of film cylinder for described
It returns, places metal plate for the diaphragm to be fully seated at the diaphragm.
Further, the diaphragm is carried 2# clamping jaw and is symmetrical set, and clamps the two sides of the diaphragm respectively;The film
Piece is carried 2# clamping jaw and is installed on above guide rail slide block, and is connected to the second synchronous belt by the second synchronous belt link block, for positioning;
It includes the second jacking cylinder and the second clamping jaw cylinder that the diaphragm, which carries 2# clamping jaw,;Second jacking cylinder is installed on above bracket,
It is responsible for the second clamping jaw cylinder lifting, to adapt to pick and place different location when diaphragm;The second clamping jaw cylinder is for clamping
Diaphragm is simultaneously dragged to diaphragm on the second supporting plate.
Further, the diaphragm is carried 3# clamping jaw and is symmetrical set, and clamps the two sides of the diaphragm respectively;The film
Piece carries 3# clamping jaw and makees straight line overall movement by the servo motor drive module;It includes being mounted on that the diaphragm, which carries 3# clamping jaw,
Lifting cylinder and telescopic cylinder on bracket, different pick-and-place height when the lifting cylinder is to adapt to pick and place diaphragm;It is described
Telescopic cylinder is recalled after the completion of driving clamping jaw cylinder to place diaphragm;The clamping jaw cylinder carries 2# clamping jaw by diaphragm to clamp
The diaphragm to come is carried, and diaphragm is inserted at central tube.
To achieve the above object, the present invention also provides a kind of operation sides carried using above-mentioned diaphragm with the mechanism of gluing
Method comprising: the diaphragm carries 1# clamping jaw and the diaphragm of the diaphragm placement platform is carried to the diaphragm gluing platform simultaneously
Then the gluing on diaphragm carries 2# clamping jaw by the diaphragm diaphragm is carried to the diaphragm and carries 3# clamping jaw, finally by
The diaphragm carries 3# clamping jaw and diaphragm is inserted at central tube, to realize that the diaphragm carries 1# clamping jaw, the diaphragm is carried
2# clamping jaw and the diaphragm are carried 3# clamping jaw carrying step and are simultaneously and concurrently run;And the carrying step and glue application step are also realized
Parallel operation.
From the above, it can be seen that the present invention provides the mechanism and operating method of a kind of diaphragm carrying and gluing, reduces and remove
Fortune diaphragm, the time for putting the processes such as diaphragm and gluing occupancy, realize the high-efficiency operation that filter core rolls equipment, effectively provide
Production efficiency.Therefore, the present invention effectively overcomes various shortcoming in the prior art and has high industrial utilization value.
Detailed description of the invention
Its example embodiment is described in detail by referring to accompanying drawing, above and other feature of the invention and advantage will become
It is more obvious.
The diaphragm that Fig. 1 is shown as invention carries the structural schematic diagram with the mechanism and method of gluing in an embodiment
Fig. 2 is shown as the structural schematic diagram of diaphragm placement platform of the invention in an embodiment
Fig. 3 and Fig. 4 is shown as the structural schematic diagram of synchronous belt driving unit of the invention in an embodiment
Fig. 5 is shown as diaphragm of the invention and carries structural schematic diagram of the 1# clamping jaw in an embodiment
Fig. 6 is shown as the structural schematic diagram of diaphragm gluing platform of the invention in an embodiment
Fig. 7 is shown as diaphragm of the invention and carries structural schematic diagram of the 2# clamping jaw in an embodiment
Fig. 8 is shown as diaphragm of the invention and carries structural schematic diagram of the 3# clamping jaw in an embodiment
Component label instructions
1 diaphragm placement platform 312 is lifted 6 diaphragm of cylinder and carries 3# clamping jaw
101 optical axis, 313 clamping jaw cylinder, 601 servo motor
The right 602 straight line mould group of supporting plate of 102 platform aluminium sheet 314
Left 603 bracket of supporting plate of 103 diaphragm 315
2 synchronous belt driving unit, 4 diaphragm gluing platform, 604 lifting cylinder
201 servo motor, 401 diaphragm places 605 telescopic cylinder of metal plate
202 synchronous belt, 402 splicing main support, 606 clamping jaw cylinder
203 servo motor, 403 optical axis, 607 clamping jaw piece
204 2# pawl synchronizing shaft, 404 splicing bottom plate
205 synchronous belt, 405 lifting cylinder
206 synchronizing wheel, 406 receiving cylinder plate
207 synchronizing wheel, 407 telescopic cylinder
208 1# pawl synchronizing shafts 408 connect film cylinder
209 tensioning screw, 409 press mold cylinder
210 support plate, 5 diaphragm carries 2# clamping jaw
3 diaphragms carry 501 guide rail slide block of 1# clamping jaw
301 guide rail slide blocks 502 synchronize strip connecting plate
302 bottom plate, 503 bracket
303 synchronous belt link block, 504 lifting cylinder
304 linear guide, 505 clamping jaw cylinder
305 jacking cylinder, 506 supporting plate
306 guide rail bottom plate, 507 acrylic board
311 section material frame, 508 pallet stand
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, combine Fig. 1 to Fig. 3 to this hair further below
It is bright to be described in detail.
It should be noted that diaphragm provided by the invention carries the mechanism and operating method with gluing, it is applied to filter core certainly
In dynamicization production equipment, parallel execute is used to carry diaphragm, put the processes such as diaphragm and gluing, to solve to adopt in the prior art to account for
Time makes the ineffective problem of production line.
Referring to Fig. 1, the diaphragm that Fig. 1 is shown as invention carries the structure with the mechanism and method of gluing in an embodiment
Schematic diagram.As shown, the present invention provides the mechanism of a kind of diaphragm carrying and gluing, including diaphragm placement platform 1, synchronous belt drive
Moving cell 2, diaphragm carry 1# clamping jaw 3, diaphragm gluing platform 4, diaphragm and carry 2# clamping jaw 5, diaphragm carrying 3# clamping jaw 6.Diaphragm is put
Horizontalization platform is for placing diaphragm;For driving, diaphragm carries 1# clamping jaw to synchronous belt driving unit, diaphragm carries 2# clamping jaw and the film
Piece carries the running of 3# clamping jaw synchronous coordination;The diaphragm carries 1# clamping jaw and is used to diaphragm being carried to the diaphragm gluing platform;
Diaphragm gluing platform carries out gluing above for placing and positioning diaphragm;Diaphragm carries 2# clamping jaw for carrying diaphragm
It is carried at 3# clamping jaw to the diaphragm;Diaphragm carries 3# clamping jaw for diaphragm to be placed at central tube.Wherein, diaphragm carries 1#
The diaphragm of diaphragm placement platform is carried to diaphragm gluing platform and the gluing on diaphragm by clamping jaw, and diaphragm carries 2# clamping jaw for diaphragm
It is carried to diaphragm to carry at 3# clamping jaw, and carrying 3# clamping jaw diaphragm is inserted into central tube by diaphragm is concurrent job.
In an embodiment of the present invention, diaphragm placement platform includes by platform aluminium sheet, optical axis and rack, and platform aluminium sheet is by light
Axis is supported and is fixed on the rack, and upper surface is carried 1# clamping jaw and run under platform aluminium sheet for placing the diaphragm, diaphragm
Diaphragm is transported to diaphragm gluing platform by face.
Referring to Fig. 2, Fig. 2 is shown as the structural schematic diagram of diaphragm placement platform of the invention in an embodiment.Wherein,
Platform aluminium sheet 102 is supported by optical axis 101, and is fixed on the rack, and diaphragm 103 has been placed above, and diaphragm is carried 1# clamping jaw 3 and can be transported
Diaphragm 103 is transported to next station (diaphragm gluing platform) below to the mechanism by row.
In an embodiment of the present invention, synchronous belt driving unit include bilateral symmetry and be placed in parallel the first synchronous belt,
First servo motor, the first synchronizing wheel, 1# pawl synchronizing shaft, tensioning screw, bilateral symmetry and the second synchronous belt being placed in parallel,
One servo motor, the first synchronizing wheel and 2# pawl synchronizing shaft;Wherein, first servo motor is connected to the first synchronizing wheel, and drives the
One synchronous belt carries the positioning of 1# clamping jaw, first synchronous belt of the 1# pawl synchronizing shaft for the synchronous left and right sides for diaphragm;Tensioning
Screw rod realizes the tensioning to the first synchronous belt and the second synchronous belt by screw thread;Second servo motor is connected to the second synchronizing wheel,
And the second synchronous belt is driven, for driving diaphragm to carry 2# clamping jaw;2# synchronizing shaft runs simultaneously the second synchronous belt of both sides.
Please refer to Fig. 3 and Fig. 4, Fig. 3 and Fig. 4 are shown as the structure of synchronous belt driving unit of the invention in an embodiment
Schematic diagram.As shown, first servo motor 201 is connected to the first synchronizing wheel 207, and the first synchronous belt 202 is driven, is used for film
Piece carries the positioning of 1# clamping jaw 3, synchronous belt of the 1# pawl synchronizing shaft 208 for the synchronous left and right sides.Tensioning screw 209 can pass through spiral shell
Line realizes the tensioning to synchronous belt.Second servo motor 203 is connected to the second synchronizing wheel 206, and drives the second synchronous belt 205,
For driving diaphragm to carry 2# clamping jaw 5.2# synchronizing shaft 204 can be such that the second synchronous belt of both sides runs simultaneously.
In an embodiment of the present invention, diaphragm is carried 1# clamping jaw and is symmetrical set, and clamps the two sides of diaphragm respectively;Diaphragm
It carries 1# clamping jaw to be installed on above guide rail slide block, and the first synchronous belt is connected to by the first synchronous belt link block, for positioning;Film
It includes that the first jacking cylinder and the first clamping jaw cylinder, the first jacking cylinder jack up the diaphragm of placement that piece, which carries 1# clamping jaw,;First
Clamping jaw cylinder is carried on the first supporting plate for clamping diaphragm, and by diaphragm movement, and runs to blowing at diaphragm gluing platform.
Referring to Fig. 5, Fig. 5, which is shown as diaphragm of the invention, carries structural schematic diagram of the 1# clamping jaw in an embodiment.Its
In, which carries 1# clamping jaw bilateral symmetry, clamps the two sides of diaphragm respectively, and sleeve mechanism is installed on above guide rail slide block 301,
And synchronous belt 202 is connected to by synchronous belt link block 303, for positioning.Jacking cylinder 305, guide rail bottom plate are housed on bottom plate 302
306, jacking cylinder 305 is for jacking up aluminum profile frame 311, for placing diaphragm.Being lifted cylinder 312 can be by clamping jaw cylinder 313
Lifting, different position when for adapting to pick and place material.Clamping jaw cylinder 313 is for clamping diaphragm 103, with the movement of the mechanism,
Just diaphragm 103 is carried to right supporting plate 314, done above supporting plate 315, and run to blowing at diaphragm gluing platform.
In an embodiment of the present invention, diaphragm gluing platform includes that diaphragm places metal plate, splicing module and receiving cylinder mould
Block;Splicing module is located at the diaphragm and places above metal plate;Receiving cylinder module includes lifting cylinder, connects film cylinder and press mold gas
Cylinder;Lifting cylinder adjusts the lifting that the diaphragm places metal plate, to be adapted to splicing and blowing desired position;Connect film cylinder and pressure
The diaphragm clamping that film cylinder is used to convey will connect film cylinders retract, for putting diaphragm completely when telescopic cylinder acts
Diaphragm is placed in place on metal plate.
Referring to Fig. 6, Fig. 6 is shown as the structural schematic diagram of diaphragm gluing platform of the invention in an embodiment.Such as figure
Shown, it is splicing module, splicing main support 402, optical axis 403, splicing bottom that diaphragm, which places metal plate for placing diaphragm, platform upper end,
Receiving cylinder component is housed on plate 404.Lifting cylinder 405 in receiving cylinder component is for going up and down the mechanism, to adapt to splicing
With two different locations of blowing.Film cylinder 408 and press mold cylinder 409 are connect for the film to come will to be conveyed in receiving cylinder component
Piece clamping can will connect film cylinder 408 and retract when telescopic cylinder 407 acts, and place metal plate for diaphragm to be fully seated at diaphragm
Above 401.
In an embodiment of the present invention, diaphragm is carried 2# clamping jaw and is symmetrical set, and clamps the two sides of diaphragm respectively;Diaphragm
It carries 2# clamping jaw to be installed on above guide rail slide block, and the second synchronous belt is connected to by the second synchronous belt link block, for positioning;Film
It includes the second jacking cylinder and the second clamping jaw cylinder that piece, which carries 2# clamping jaw,;Second jacking cylinder is installed on above bracket, is responsible for the
Two clamping jaw cylinders lifting, to adapt to pick and place different location when diaphragm;Second clamping jaw cylinder is for clamping diaphragm and diaphragm being dragged
To the second supporting plate.
Referring to Fig. 7, Fig. 7, which is shown as diaphragm of the invention, carries structural schematic diagram of the 2# clamping jaw in an embodiment.Its
In, which carries 2# clamping jaw bilateral symmetry, clamps the two sides of diaphragm respectively.It is sliding that a whole set of diaphragm carrying 2# clamping jaw is installed on guide rail
Above block 501, and synchronous belt 205 is connected to by synchronous strip connecting plate 502, for positioning.Lifting cylinder 504 is installed on bracket
Above 503, for going up and down clamping jaw cylinder 505, to adapt to pick and place different location when diaphragm.Clamping jaw cylinder 505 is for clamping
Diaphragm is simultaneously dragged to supporting plate 506, above acrylic board 507 by diaphragm.
In an embodiment of the present invention, diaphragm is carried 3# clamping jaw and is symmetrical set, and clamps the two sides of piece respectively;Diaphragm is removed
It transports 3# clamping jaw and straight line overall movement is made by servo motor drive module;It includes rack-mount lifting that diaphragm, which carries 3# clamping jaw,
Cylinder and telescopic cylinder, different pick-and-place height when lifting cylinder is to adapt to pick and place diaphragm;Telescopic cylinder drives clamping jaw cylinder
It is recalled after the completion of diaphragm is placed;Clamping jaw cylinder carries 2# clamping jaw by diaphragm and carries the diaphragm that comes to clamp, and by diaphragm
It inserts at central tube.
Referring to Fig. 8, Fig. 8, which is shown as diaphragm of the invention, carries structural schematic diagram of the 3# clamping jaw in an embodiment.Its
In, which carries 3# clip claw mechanism bilateral symmetry, clamps the two sides of diaphragm respectively.Servo motor 601 drives straight line mould group
602, make to move integrally in mechanism.Bracket 603 is equipped with lifting cylinder 604 above, and lifting cylinder 604 picks and places film to adapt to
Different pick-and-place height when piece.Telescopic cylinder 605 drives clamping jaw cylinder 606, to recall after the completion of placing diaphragm.Clamping jaw
Cylinder 606 carries the diaphragm that the carrying of 2# clamping jaw 5 comes by diaphragm to clamp, and diaphragm is placed at central tube.
In an embodiment of the present invention, the work coordination step of each section of the present invention can be such that
Diaphragm carries 1# clamping jaw and the diaphragm of diaphragm placement platform is carried to diaphragm gluing platform and the gluing on diaphragm, so
2# clamping jaw is carried by diaphragm afterwards, diaphragm is carried to diaphragm carrying 3# clamping jaw, 3# clamping jaw is finally carried by diaphragm and is inserted into diaphragm
To at central tube, to realize that diaphragm carries 1# clamping jaw, diaphragm carries 2# clamping jaw and carries the synchronous of 3# clamping jaw carrying step with diaphragm
Parallel;And it carries step and glue application step and also may be implemented to run parallel.
Specifically, Fig. 2 and Fig. 5 are please referred to, platform aluminium sheet 102 is placed with diaphragm 103 above, and diaphragm is carried above 1# clamping jaw 3
Jacking cylinder 305 the set mechanism is fallen, cylinder 312 is lifted and lifts clamping jaw cylinder 313, and driven by servo motor 201
It is moved to below platform aluminium sheet 102.Clamping jaw cylinder 313 clamps diaphragm, and then diaphragm carries 1# clamping jaw 3 and diaphragm is carried to film
It above piece gluing platform 4, needs to lift jacking cylinder 305 at this time, be lifted cylinder 312 and fall.
The mechanism is lifted referring to Fig. 6, connecing lifting cylinder 405 when diaphragm, diaphragm carries 1# clamping jaw 3 and is carried to diaphragm
It connects at film cylinder 408, connects the movement clamping diaphragm of film cylinder 408, then diaphragm is carried 1# clamping jaw 3 and recalled;Lifting cylinder 405 at this time
It falls, press mold cylinder 409 is depressed, by pressing diaphragm on diaphragm places metal plate 401;Then, telescopic cylinder 407 acts, and will connect
Film cylinder is recalled.Finally gluing can be carried out to diaphragm by robot;After the completion of gluing, 2# clamping jaw is carried by diaphragm and is taken away.
It is run to below diaphragm placement metal plate 401 referring to Fig. 7, diaphragm carries 2# clamping jaw 5, lifting cylinder 504 will press from both sides
Pawl cylinder 505 lifts, and is clamped the diaphragm for being painted with glue by clamping jaw cylinder 505;Then diaphragm is carried to diaphragm and carries 3# folder
At pawl.
Referring to Fig. 8, lifting cylinder 604 lifts when splicing, telescopic cylinder 605 stretches out, and carrying 2# clamping jaw 5 by diaphragm will
Diaphragm is transported at clamping jaw piece 607, and then clamping jaw cylinder 606 acts, and diaphragm is clamped.Lifting cylinder 604 is fallen after the completion, will
Diaphragm is placed at central tube, and drives diaphragm and central tube synchronous rotary by servo motor 601, and diaphragm is made to can be inserted into central tube
Interior, telescopic cylinder 605 retracts after the completion, and carries out next circulation.
In conclusion the present invention provides the mechanism and method of a kind of diaphragm carrying and gluing, reduces and carry diaphragm, put film
The time that the processes such as piece, gluing occupy, the high-efficiency operation that filter core rolls equipment is realized, production efficiency is effectively provided.Institute
With the present invention effectively overcomes various shortcoming in the prior art and has high industrial utilization value.
Above-described to be merely a preferred embodiment of the present invention, the patent that the embodiment is not intended to limit the invention is protected
Range is protected, therefore all with the variation of equivalent structure made by explanation and accompanying drawing content of the invention, similarly should be included in this
In the protection scope of invention.