CN109411399A - 一种新型自控压力晶片压覆搭载装置 - Google Patents

一种新型自控压力晶片压覆搭载装置 Download PDF

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CN109411399A
CN109411399A CN201811494237.4A CN201811494237A CN109411399A CN 109411399 A CN109411399 A CN 109411399A CN 201811494237 A CN201811494237 A CN 201811494237A CN 109411399 A CN109411399 A CN 109411399A
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suction nozzle
lead screw
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孟庆坡
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Beijing Yinghe Science Co Ltd By Shares
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Abstract

本发明公开了一种新型自控压力晶片压覆搭载装置，包括脚支撑、第一丝杠模组、第二伺服电机、角度传感器、传感器感应片、第二丝杠模组、CCD摄像头和压覆检测传感器，所述脚支撑固定安装于固定杆的下端，所述第一丝杠模组设置于底板上的第一伺服电机边侧，所述第二伺服电机设置于底板的上方，所述步进电机设置于第二丝杠模组上，所述步进电机的输出端通过联轴器连接有吸嘴，且吸嘴通过吸嘴连接器与气管相互连接，所述气管通过气路接头接通有负压表，所述吸嘴连接器的边侧安装有CCD摄像头，且吸嘴连接器和吸嘴之间设置有磁性导向轴套。该新型自控压力晶片压覆搭载装置，整体轻巧，压覆力度小且平稳，适用于易碎、单薄物体的取放及搭载。

Description

一种新型自控压力晶片压覆搭载装置
技术领域
本发明涉及晶片压覆搭载技术领域，具体为一种新型自控压力晶片压覆搭载装置。
背景技术
晶片压覆搭载是应用于晶体及半导体行业轻薄易碎物体的取放及搭载工作的使用技术手段，方便晶片的拿取转移的操作进行。
然而现有的晶片压覆搭载装置不够轻巧，压覆力度大，易造成晶体、半导体和单薄物体的取放搭载问题破损。针对上述问题，急需在原有晶片压覆搭载装置的基础上进行创新设计。
发明内容
本发明的目的在于提供一种新型自控压力晶片压覆搭载装置，以解决上述背景技术提出现有的晶片压覆搭载装置不够轻巧，压覆力度大，易造成晶体、半导体和单薄物体的取放搭载问题破损的问题。
为实现上述目的，本发明提供如下技术方案：一种新型自控压力晶片压覆搭载装置，包括脚支撑、第一丝杠模组、第二伺服电机、角度传感器、传感器感应片、第二丝杠模组、CCD摄像头和压覆检测传感器，所述脚支撑固定安装于固定杆的下端，且固定杆的上端垂直连接于底板的底部，并且底板的边侧固定安装有第一伺服电机，所述第一丝杠模组设置于底板上的第一伺服电机边侧，且第一丝杠模组上连接有步进电机，所述第二伺服电机设置于底板的上方，且底板上第二伺服电机的边侧安装有第二丝杠模组，并且第二伺服电机与步进电机的外壁相互连接，所述步进电机设置于第二丝杠模组上，且步进电机的上方设置有角度传感器和传感器感应片，所述步进电机的输出端通过联轴器连接有吸嘴，且吸嘴通过吸嘴连接器与气管相互连接，所述气管通过气路接头接通有负压表，且负压表和气管的连接处安装有真空电磁阀，所述吸嘴连接器的边侧安装有CCD摄像头，且吸嘴连接器和吸嘴之间设置有磁性导向轴套，并且磁性导向轴套上安装有压覆检测传感器。
优选的，所述第一伺服电机和第一丝杠模组组成水平移动安装结构。
优选的，所述第二伺服电机配合第二丝杠模组构成竖直方向上的滑动安装结构。
优选的，所述联轴器和吸嘴连接器构成旋转式移动结构设置。
优选的，所述磁性导向轴套和吸嘴及压覆检测传感器构成缓冲压覆结构设置。
优选的，所述吸嘴配合气路接头通过气管与负压表贯通连接，且负压表和真空电磁阀相互连接。
与现有技术相比，本发明的有益效果是：该新型自控压力晶片压覆搭载装置，整体轻巧，压覆力度小且平稳，适用于易碎、单薄物体的取放及搭载，
1、只需要通过第一伺服电机和第一丝杠模组及第二伺服电机和第二丝杠模组，实现装置结构的竖直、水平方向上的移动，运行稳定，不易发生碰撞和移动晃动问题；
2、在吸嘴的拿取晶片和吸嘴边侧安装的磁性导向轴套作用下，使得晶片搭载到装载物上时，力度轻巧，覆盖完全，且保证晶片在搭载的过程中不会按压破碎。
附图说明
图1为本发明正面结构示意图；
图2为本发明侧面结构示意图；
图3为本发明吸嘴安装结构示意图。
图中：1、脚支撑；2、固定杆；3、底板；4、第一伺服电机；5、第一丝杠模组；6、第二伺服电机；7、角度传感器；8、传感器感应片；9、步进电机；10、联轴器；11、气管；12、负压表；13、真空电磁阀；14、第二丝杠模组；15、吸嘴连接器；16、CCD摄像头；17、压覆检测传感器；18、气路接头；19、磁性导向轴套；20、吸嘴。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1-3，本发明提供一种技术方案：一种新型自控压力晶片压覆搭载装置，包括脚支撑1、固定杆2、底板3、第一伺服电机4、第一丝杠模组5、第二伺服电机6、角度传感器7、传感器感应片8、步进电机9、联轴器10、气管11、负压表12、真空电磁阀13、第二丝杠模组14、吸嘴连接器15、CCD摄像头16、压覆检测传感器17、气路接头18、磁性导向轴套19和吸嘴20，脚支撑1固定安装于固定杆2的下端，且固定杆2的上端垂直连接于底板3的底部，并且底板3的边侧固定安装有第一伺服电机4，第一丝杠模组5设置于底板3上的第一伺服电机4边侧，且第一丝杠模组5上连接有步进电机9，第二伺服电机6设置于底板3的上方，且底板3上第二伺服电机6的边侧安装有第二丝杠模组14，并且第二伺服电机6与步进电机9的外壁相互连接，步进电机9设置于第二丝杠模组14上，且步进电机9的上方设置有角度传感器7和传感器感应片8，步进电机9的输出端通过联轴器10连接有吸嘴20，且吸嘴20通过吸嘴连接器15与气管11相互连接，气管11通过气路接头18接通有负压表12，且负压表12和气管11的连接处安装有真空电磁阀13，吸嘴连接器15的边侧安装有CCD摄像头16，且吸嘴连接器15和吸嘴20之间设置有磁性导向轴套19，并且磁性导向轴套19上安装有压覆检测传感器17；
第一伺服电机4和第一丝杠模组5组成水平移动安装结构，带动数值方向的整个结构实现水平方向运动；
第二伺服电机6配合第二丝杠模组14构成竖直方向上的滑动安装结构，带动数值旋转结构数显数值方向上下运动；
联轴器10和吸嘴连接器15构成旋转式移动结构设置，通过步进电机9的工作启动实现联轴器10带动吸嘴连接器15的旋转，并通过角度传感器7和传感器感应片8对旋转角度位置实现归零；
磁性导向轴套19和吸嘴20及压覆检测传感器17构成缓冲压覆结构设置，通过磁性导向轴套19和吸嘴20之间的压覆检测传感器17的实现对压覆力度的精准控制；
吸嘴20配合气路接头18通过气管11与负压表12贯通连接，且负压表12和真空电磁阀13相互连接，负压表12和真空电磁阀13的相互作用，实现了吸嘴20前端的正负压控制，实现物料的吸取和放置功能；
工作原理：在使用该新型自控压力晶片压覆搭载装置时，首先根据图1-3，产品的搬运是通过吸嘴20和真空吸气技术来完成产品的拿取，吸嘴20通过气路接头18与外界的真空吸气装置实现连接，通过真空电磁阀13控制吸嘴20的真空动作，当吸嘴20取起产品时，通过第一伺服电机4和第一丝杠模组5共同作用，实现装置和吸嘴20在水平方向上进行移动，而通过第二伺服电机6和第二丝杠模组14的共同作用，达到装置和吸嘴20在竖直方向上进行移动，实现晶片的搬运，在运动的过程中，通过CCD摄像头16进行拍摄定位，在通过搭载结构中的步进电机9和联轴器10共同作用，根据CCD摄像头16拍摄处产品的角度进行相应修正，在旋转的动作传输是由步进电机9通过联轴器10直接控制吸嘴20进行角度旋转，角度位置修正完成后，由吸嘴20吸着产品搬运至放置位置，在放置时，通过第一伺服电机4和第一丝杠模组5及第二伺服电机6和第二丝杠模组14进行产品的向下和向边侧放置，当产品接触到被放置的承载物体时，即使装置内所带有的机械臂在下降过程中不会将力直接施加在吸嘴20上，而是由磁性导向轴套19所带的磁悬结构自身施加的力施加于吸嘴20上(本结构主要应用于晶片搭载工序中，吸嘴20吸着的晶片要被按压在被承载物的物体内部，在承载物体上涂有导电胶，在放置晶片时既要保证晶片完全压覆在导电胶上，又要保证晶片不被压碎)，当产品完全压覆好后，吸嘴20通过外部连接的真空电磁阀13实现破真空(吸气)将产品与吸嘴20分离，实现一次产品的放置及压覆动作。
尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (6)

1.一种新型自控压力晶片压覆搭载装置，包括脚支撑(1)、第一丝杠模组(5)、第二伺服电机(6)、角度传感器(7)、传感器感应片(8)、第二丝杠模组(14)、CCD摄像头(16)和压覆检测传感器(17)，其特征在于：所述脚支撑(1)固定安装于固定杆(2)的下端，且固定杆(2)的上端垂直连接于底板(3)的底部，并且底板(3)的边侧固定安装有第一伺服电机(4)，所述第一丝杠模组(5)设置于底板(3)上的第一伺服电机(4)边侧，且第一丝杠模组(5)上连接有步进电机(9)，所述第二伺服电机(6)设置于底板(3)的上方，且底板(3)上第二伺服电机(6)的边侧安装有第二丝杠模组(14)，并且第二伺服电机(6)与步进电机(9)的外壁相互连接，所述步进电机(9)设置于第二丝杠模组(14)上，且步进电机(9)的上方设置有角度传感器(7)和传感器感应片(8)，所述步进电机(9)的输出端通过联轴器(10)连接有吸嘴(20)，且吸嘴(20)通过吸嘴连接器(15)与气管(11)相互连接，所述气管(11)通过气路接头(18)接通有负压表(12)，且负压表(12)和气管(11)的连接处安装有真空电磁阀(13)，所述吸嘴连接器(15)的边侧安装有CCD摄像头(16)，且吸嘴连接器(15)和吸嘴(20)之间设置有磁性导向轴套(19)，并且磁性导向轴套(19)上安装有压覆检测传感器(17)。
2.根据权利要求1所述的一种新型自控压力晶片压覆搭载装置，其特征在于：所述第一伺服电机(4)和第一丝杠模组(5)组成水平移动安装结构。
3.根据权利要求1所述的一种新型自控压力晶片压覆搭载装置，其特征在于：所述第二伺服电机(6)配合第二丝杠模组(14)构成竖直方向上的滑动安装结构。
4.根据权利要求1所述的一种新型自控压力晶片压覆搭载装置，其特征在于：所述联轴器(10)和吸嘴连接器(15)构成旋转式移动结构设置。
5.根据权利要求1所述的一种新型自控压力晶片压覆搭载装置，其特征在于：所述磁性导向轴套(19)和吸嘴(20)及压覆检测传感器(17)构成缓冲压覆结构设置。
6.根据权利要求1所述的一种新型自控压力晶片压覆搭载装置，其特征在于：所述吸嘴(20)配合气路接头(18)通过气管(11)与负压表(12)贯通连接，且负压表(12)和真空电磁阀(13)相互连接。
CN201811494237.4A 2018-12-07 2018-12-07 一种新型自控压力晶片压覆搭载装置 Pending CN109411399A (zh)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110718485A (zh) * 2019-10-09 2020-01-21 深圳市盛世智能装备有限公司 一种取料装置及固晶机
CN110828339A (zh) * 2019-10-09 2020-02-21 深圳市盛世智能装备有限公司 一种取料单元及固晶机
CN111056305A (zh) * 2019-11-29 2020-04-24 武汉锐科光纤激光技术股份有限公司 物料转运装置和方法
CN112928049A (zh) * 2021-01-31 2021-06-08 红蜂维尔(山东)自动化技术有限公司 一种新型磁性缓冲晶片压覆装置

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110718485A (zh) * 2019-10-09 2020-01-21 深圳市盛世智能装备有限公司 一种取料装置及固晶机
CN110828339A (zh) * 2019-10-09 2020-02-21 深圳市盛世智能装备有限公司 一种取料单元及固晶机
CN111056305A (zh) * 2019-11-29 2020-04-24 武汉锐科光纤激光技术股份有限公司 物料转运装置和方法
CN112928049A (zh) * 2021-01-31 2021-06-08 红蜂维尔(山东)自动化技术有限公司 一种新型磁性缓冲晶片压覆装置
CN112928049B (zh) * 2021-01-31 2022-08-05 红蜂维尔(山东)自动化技术有限公司 一种晶片压覆装置

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