CN109399119A - A kind of belt conveyor trough idler beam welding tooling suitable for different bandwidth - Google Patents
A kind of belt conveyor trough idler beam welding tooling suitable for different bandwidth Download PDFInfo
- Publication number
- CN109399119A CN109399119A CN201811491841.1A CN201811491841A CN109399119A CN 109399119 A CN109399119 A CN 109399119A CN 201811491841 A CN201811491841 A CN 201811491841A CN 109399119 A CN109399119 A CN 109399119A
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- side stand
- horizontal sides
- intermediate support
- clamping structure
- bevel edge
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- 238000003466 welding Methods 0.000 title claims abstract description 41
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors
- B65G39/10—Arrangements of rollers
- B65G39/12—Arrangements of rollers mounted on framework
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The present invention relates to belt conveyor tooling technical fields, it is desirable to provide a kind of belt conveyor trough idler beam welding tooling suitable for different bandwidth.Including an intermediate support and the identical side stand of two structures；The intermediate support has the upper horizontal sides and lower horizontal sides being parallel to each other in I-shaped；Two side stands are assembled in the two sides of intermediate support, and can form symmetrical robust structure after adjusting assembled position；Perpendicular positioning plate is arranged in the lower horizontal sides of side stand, and multiple bevel edge positioning plates are arranged in bevel edge lower surface；In the upper horizontal sides of intermediate support or the upper horizontal sides of side stand, it is equipped with cylinder fixation member.The present invention is suitable for belt conveyor trough idler beam welding, prevents the generation for occurring phenomena such as welding dislocation in welding process, substantially increases the working efficiency and welding precision of welding.Adapt tooling to different operating conditions by adjusting rigging position of two side stands on intermediate support, substantially increases the applicability of product.
Description
Technical field
The invention belongs to belt conveyor tooling technical fields, defeated more particularly to a kind of belt suitable for different bandwidth
Send machine trough idler beam welding tooling.
Background technique
The structure of groove profile carrier roller is belt conveyor as shown in Figure 1, be mainly made of Idler roller and carrying roller crossbeam
Important component.Its middle idler roller crossbeam mainly forms (as shown in Figure 2) by band steel 9, angle steel 10, middle pillar 11, quarter line pillaring 12.
Idler roller is mounted on carrying roller crossbeam, if sideslip occurs for the not high travelling belt that will lead to of carrying roller beam welding precision, into
And influence its using effect.
Carrying roller crossbeam generally uses two kinds of welding manners at present: 1, human weld's mode is processed, and there are inefficient, precision
Low disadvantage；2, automatic welding mode is processed, high degree of automation.
But be directed to different bandwidth carrying roller beam welding during, exist simultaneously welding positioning accuracy it is low, automation
It is adapted to the problems such as difficulty is big.
Summary of the invention
The technical problem to be solved by the present invention is to overcome deficiency in the prior art, provide a kind of suitable for different bandwidth
Belt conveyor trough idler beam welding tooling.
In order to solve the technical problem, the present invention is achieved by the following technical solutions:
A kind of belt conveyor trough idler beam welding tooling suitable for different bandwidth, including an intermediate branch are provided
Frame and the identical side stand of two structures；Wherein,
The intermediate support there are the upper horizontal sides being parallel to each other and lower horizontal sides, the two to pass through ribs in I-shaped
Plate connection；The first clamping structure is respectively set in the both ends of upper horizontal sides and lower horizontal sides；
The side stand also includes the upper horizontal sides being parallel to each other and lower horizontal sides, and connects to form work by deep floor
Font structure；In the side of the I-shaped structure, the end of horizontal sides is fixedly connected with side stand bevel edge upward under side stand
And the two forms angle；The end of horizontal sides, which has, on side stand is bent extended segment directed downwardly, and the end of the extended segment is fixed to be connected
It is connected to the middle part of side stand bevel edge；In the other side of the I-shaped structure, in the upper horizontal sides of side stand and the end of lower horizontal sides
The second clamping structure is respectively set in portion；
First clamping structure and the second clamping structure cooperate, and makes the upper horizontal sides and side stand of intermediate support
Upper horizontal sides realize assemble, the lower horizontal sides realization of the lower horizontal sides of intermediate support and side stand assembles；Two side stand assemblings
In the two sides of intermediate support, and symmetrical robust structure can be formed after adjusting assembled position；
Perpendicular positioning plate directed downwardly is arranged close to the end of side stand bevel edge in horizontal sides under side stand；It is oblique in side stand
Multiple bevel edge positioning plates are arranged in side lower surface, one of them is located at the end that pingbian is lauched by proximal stent, it is other then to each other
The upper end of side stand bevel edge is provided close to every ground；
In the upper horizontal sides of intermediate support or the upper horizontal sides of side stand, it is equipped with cylinder fixation member.
In the present invention, under the side stand horizontal sides and side stand bevel edge and between the angle that is formed and carrying roller crossbeam and support
Angle between roller roller installation axle is consistent.
In the present invention, the extended segment end vertical of horizontal sides is fixed on the upper surface of side stand bevel edge on the side stand.
In the present invention, the deep floor is angle bar.
In the present invention, the intermediate support and side stand constitute (such as band steel) by metal strip part, except clamping structure it
It is fixedly connected between outer each position with welding manner.
In the present invention, under the intermediate support or side stand bottom of horizontal sides be determined equipped with that can adjust height using spring
Parallactic angle plate.
In the present invention, the cylinder fixation member is any one following:
(1) cylinder fixation member includes two groups of through-holes at interval, for across bolt and by intermediate support and/or side stand
It is fixedly mounted on rodless cylinder end；
(2) cylinder fixation member includes two bayonet units at interval, for intermediate support and/or side stand to be fixed peace
Mounted in rodless cylinder end；
(3) cylinder fixation member includes slot or bayonet plug-in unit, for the bayonet plug-in unit for being located at rodless cylinder end or
Intermediate support and/or side stand are fixedly mounted on rodless cylinder end by slot cooperation.
In the present invention, first clamping structure and the second clamping structure have any one following matching relationships:
(1) first clamping structure is inner cavity sliding slot, and the second clamping structure is matched slide bar or sliding slot；Or second
Clamping structure is inner cavity sliding slot, and the first clamping structure is matched slide bar or sliding slot；The two passes through insertion dowel hole
The fixation of positioning pin realization assembled position；
(2) first clamping structures are toothed rod-like elements, and the second clamping structure is matched lock；Or second card
Assembling structure is lock, and the first clamping structure is matched toothed rod-like element；The two, which cooperates, realizes assembled position
It adjusts and fixed；
(3) first clamping structures are rod-like elements, and the second clamping structure, which is had through-hole and can be locked with screw rod, penetrates through-hole
Rod-like element；Or second clamping structure be rod-like element, the first clamping structure has through-hole and can penetrate through-hole with screw rod locking
Rod-like element；The two, which cooperates, realizes the adjustment and fixation of assembled position.
In the present invention, lower surface of the bevel edge positioning plate perpendicular to side stand bevel edge.
Compared with prior art, the beneficial effects of the present invention are:
1, the present invention is suitable for belt conveyor trough idler beam welding, by intermediate support and/or side stand and nothing
It after bar cylinder is fastenedly connected, is pushed down in the course of work using rodless cylinder, carrying roller welding tooling is promoted to compress carrying roller crossbeam,
The generation for occurring phenomena such as welding dislocation in welding process is prevented, the working efficiency and welding precision of welding are substantially increased.
2, the present invention can be according to the different bandwidth of carrying roller crossbeam, by adjusting dress of two side stands on intermediate support
Carry out the spacing of adjusting bracket plate positioned vertically below with position, and is selected under side stand bevel edge according to the different bandwidth of carrying roller crossbeam
The perpendicular positioning plate of side substantially increases the applicability of product to adapt tooling to different operating conditions.
Detailed description of the invention
Fig. 1 is trough idler structural schematic diagram；
Fig. 2 is carrying roller beam structure schematic diagram；
Fig. 3 is structural schematic diagram of the invention；
Fig. 4 is main view of the invention；
Fig. 5 is use state diagram of the invention.
Appended drawing reference in figure: side stand 1；Intermediate support 2；Side stand bevel edge 3；Through-hole 4；Dowel hole 5；Through-hole 6；Spring
7, gusset 8 is positioned；Band steel 9；Angle steel 10；Middle pillar 11；Quarter line pillaring 12；Dowel hole 13；Positioning pin 14；Perpendicular positioning plate 15；
Bevel edge positioning plate 16-A, 16-B, 16-C；Rodless cylinder 17.
Specific embodiment
The present invention will be further described below with reference to the drawings:
Suitable for the belt conveyor trough idler beam welding tooling of different bandwidth, including an intermediate support 2 and two
The identical side stand 1 of a structure；Wherein, intermediate support 2 is in I-shaped, has the upper horizontal sides and lower horizontal sides being parallel to each other,
The two is connected by deep floor；The first clamping structure is respectively set in the both ends of upper horizontal sides and lower horizontal sides；Side stand 1
Including the upper horizontal sides and lower horizontal sides being parallel to each other, and connect to form I-shaped structure by deep floor；It is I-shaped at this
The side of structure, the end of horizontal sides is fixedly connected with side stand bevel edge 3 upward under side stand and the two forms angle；Angle
Angle between carrying roller crossbeam and Idler roller installation axle is consistent.The end of horizontal sides has bending downward on side stand
Extended segment, the ending vertical of the extended segment is fixedly attached to the upper surface middle part of side stand bevel edge 3；In the I-shaped structure
The second clamping structure is respectively set in the upper horizontal sides of side stand 1 and the end of lower horizontal sides in the other side；Intermediate support 2 and side
Bracket 1 constitutes (such as band steel) by metal strip part, is fixedly connected in addition to clamping structure between each position with welding manner；
Deep floor is made of angle bar.
First clamping structure and the second clamping structure cooperate, and make the upper of the upper horizontal sides of intermediate support 2 and side stand 1
Horizontal sides realize assemble, the lower horizontal sides of the lower horizontal sides of intermediate support 2 and side stand 1 are realized and are assembled；Two side stands 1 assemble
In the two sides of intermediate support 2, and symmetrical robust structure can be formed after adjusting assembled position；First clamping structure and
Two clamping structures have any one following matching relationships: (1) the first clamping structure is inner cavity sliding slot, and the second clamping structure is
Matched slide bar or sliding slot；Or second clamping structure be inner cavity sliding slot, the first clamping structure is matched slide bar
Or sliding slot；The two realizes the fixation of assembled position by the positioning pin of insertion dowel hole.For example, the example in Fig. 3-5 is adopted
Intermediate branch is realized with the group mode of sliding slot and inner cavity sliding slot, and by the way of being inserted into positioning pin 14 in dowel hole 13
The fixation of relative position between frame 2 and side stand 1；(2) first clamping structures are toothed rod-like elements, the second clamping structure be with
Its matched lock；Or second clamping structure be lock, the first clamping structure is matched toothed rod-like element；The two
It cooperates and realizes the adjustment and fixation of assembled position；(3) first clamping structures are rod-like elements, and the second clamping structure has through-hole
And the rod-like element for penetrating through-hole can be locked with screw rod；Or second clamping structure be rod-like element, the first clamping structure has through-hole
And the rod-like element for penetrating through-hole can be locked with screw rod；The two, which cooperates, realizes the adjustment and fixation of assembled position.
Perpendicular positioning plate 15 directed downwardly is arranged close to the end of side stand bevel edge 3 in horizontal sides under side stand；In side stand
Multiple bevel edge positioning plates (16-A, 16-B, 16-C etc.) perpendicular to 3 lower surface of side stand bevel edge are arranged in 3 lower surface of bevel edge；Wherein
One is located at the end that pingbian is lauched by proximal stent, other, is provided close to the upper end of side stand bevel edge 3 at each interval
(16-A,16-B,16-C)；Height can be adjusted using spring 7 by being equipped in the bottom of the lower horizontal sides of intermediate support 2 or side stand 1
Positioning gusset 8.
In the upper horizontal sides of intermediate support 2 or the upper horizontal sides of side stand 1, it is equipped with cylinder fixation member；Cylinder is fixed
Following any one may be selected in component: (1) cylinder fixation member includes two groups of through-holes at interval, for across bolt and will in
Between bracket and/or side stand be fixedly mounted on rodless cylinder end；In Fig. 3,4, through-hole 4,6 is used as exemplary one group of through-hole
In passing through bolt, and intermediate support 2 and side stand 1 can be fixedly mounted on 17 end of rodless cylinder；(2) cylinder fixation member packet
Two bayonet units for including interval, for intermediate support 2 and/or side stand 1 to be fixedly mounted on 17 end of rodless cylinder；(3)
Cylinder fixation member includes slot or bayonet plug-in unit, for be located at rodless cylinder end the cooperation of bayonet plug-in unit or slot will in
Between bracket 2 and/or side stand 1 be fixedly mounted on 17 end of rodless cylinder.
Application method of the invention illustrated below:
(1) intermediate support 2 and/or side stand 1 are mounted on to the end of rodless cylinder 11.
For example, passing through through-hole 4,6 using bolt, intermediate support 2 and side stand 1 are fixed on 11 end of rodless cylinder (such as
Shown in Fig. 5).
(2) manipulation rodless cylinder 11 moves down tooling integrally, is pressed on carrying roller crossbeam.
At this point, (one group in 16-A, 16-B, 16-C) of bevel edge positioning plate is used to match with the quarter line pillaring 12 on carrying roller crossbeam
Realize positioning, the lowermost bevel edge positioning plate combined with adjacent perpendicular positioning plate 15 for the middle pillar 11 on carrying roller crossbeam
Positioning is realized in matching.
(3) the welding operation for carrying out carrying roller, since carrying roller crossbeam is compacted, will not be subjected to displacement, energy in the welding process
The generation for occurring phenomena such as welding dislocation in welding process is enough prevented, the working efficiency and welding essence of welding are greatly improved
Degree.
(4) the carrying roller crossbeam of different bandwidth is such as welded, can select to be applicable according to the spacing of the quarter line pillaring 12 of carrying roller crossbeam
One group in bevel edge positioning plate 16-A, 16-B or 16-C.Simultaneously as the variation of bandwidth will lead to tooling bottom and carrying roller crossbeam
Angle steel 10 between distance change, at this point it is possible to which the height for adjusting positioning gusset 8 adapts to change, make on carrying roller crossbeam
Middle pillar 11 can appropriately be positioned.
The above embodiments are only used to illustrate the present invention, and not limitation of the present invention, it is all in spirit of the invention and
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within principle.
Claims (9)
1. a kind of belt conveyor trough idler beam welding tooling suitable for different bandwidth, which is characterized in that including one
Intermediate support and the identical side stand of two structures；Wherein,
The intermediate support has the upper horizontal sides and lower horizontal sides being parallel to each other in I-shaped, and the two passes through deep floor company
It connects；The first clamping structure is respectively set in the both ends of upper horizontal sides and lower horizontal sides；
The side stand also includes the upper horizontal sides being parallel to each other and lower horizontal sides, and connected by deep floor to be formed it is I-shaped
Structure；In the side of the I-shaped structure, the end of horizontal sides is fixedly connected with side stand bevel edge and two upward under side stand
Person forms angle；The end of horizontal sides, which has, on side stand is bent extended segment directed downwardly, and the end of the extended segment is fixedly attached to
The middle part of side stand bevel edge；In the other side of the I-shaped structure, in the upper horizontal sides of side stand and the end part of lower horizontal sides
Second clamping structure is not set；
First clamping structure and the second clamping structure cooperate, and make the upper horizontal sides of intermediate support and the upper water of side stand
Pingbian realize assemble, the realization of the lower horizontal sides of the lower horizontal sides of intermediate support and side stand assembles；During two side stands are assembled in
Between bracket two sides, and symmetrical robust structure can be formed after adjusting assembled position；
Perpendicular positioning plate directed downwardly is arranged close to the end of side stand bevel edge in horizontal sides under side stand；Under side stand bevel edge
Multiple bevel edge positioning plates are arranged in surface, one of them is located at the end that pingbian is lauched by proximal stent, it is other then at each interval
It is provided close to the upper end of side stand bevel edge；
In the upper horizontal sides of intermediate support or the upper horizontal sides of side stand, it is equipped with cylinder fixation member.
2. welding tooling according to claim 1, which is characterized in that under the side stand horizontal sides and side stand bevel edge and
Between angle between the angle formed and carrying roller crossbeam and Idler roller installation axle be consistent.
3. welding tooling according to claim 1, which is characterized in that the extended segment end of horizontal sides is hung down on the side stand
Directly it is fixed on the upper surface of side stand bevel edge.
4. welding tooling according to claim 1, which is characterized in that the deep floor is angle bar.
5. welding tooling according to claim 1, which is characterized in that the intermediate support and side stand are by metal strip
Part is constituted, and is fixedly connected in addition to clamping structure between each position with welding manner.
6. welding tooling according to claim 1, which is characterized in that the bottom of horizontal sides under intermediate support or side stand
Portion, equipped with the positioning gusset that can adjust height using spring.
7. welding tooling according to claim 1, which is characterized in that the cylinder fixation member is following any one
Kind:
(1) cylinder fixation member includes two groups of through-holes at interval, for fixing across bolt and by intermediate support and/or side stand
It is mounted on rodless cylinder end；
(2) cylinder fixation member includes two bayonet units at interval, for intermediate support and/or side stand to be fixedly mounted on
Rodless cylinder end；
(3) cylinder fixation member includes slot or bayonet plug-in unit, for the bayonet plug-in unit or slot that are located at rodless cylinder end
Intermediate support and/or side stand are fixedly mounted on rodless cylinder end by cooperation.
8. welding tooling according to claim 1, which is characterized in that first clamping structure and the second clamping structure have
There is any one following matching relationships:
(1) first clamping structure is inner cavity sliding slot, and the second clamping structure is matched slide bar or sliding slot；Or second clamp
Structure is inner cavity sliding slot, and the first clamping structure is matched slide bar or sliding slot；The positioning that the two passes through insertion dowel hole
Pin realizes the fixation of assembled position；
(2) first clamping structures are toothed rod-like elements, and the second clamping structure is matched lock；Or second clamp knot
Structure is lock, and the first clamping structure is matched toothed rod-like element；The two, which cooperates, realizes the adjustment of assembled position
And fixation；
(3) first clamping structures are rod-like elements, and the second clamping structure, which is had through-hole and can be locked with screw rod, penetrates the rod-shaped of through-hole
Part；Or second clamping structure be rod-like element, the first clamping structure has through-hole and can penetrate the rod-shaped of through-hole with screw rod locking
Part；The two, which cooperates, realizes the adjustment and fixation of assembled position.
9. welding tooling according to claim 1, which is characterized in that the bevel edge positioning plate is perpendicular to side stand bevel edge
Lower surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811491841.1A CN109399119B (en) | 2018-12-07 | 2018-12-07 | Welding tool for groove-shaped carrier roller beams of belt conveyor suitable for different bandwidths |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811491841.1A CN109399119B (en) | 2018-12-07 | 2018-12-07 | Welding tool for groove-shaped carrier roller beams of belt conveyor suitable for different bandwidths |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109399119A true CN109399119A (en) | 2019-03-01 |
| CN109399119B CN109399119B (en) | 2023-12-08 |
Family
ID=65457694
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811491841.1A Active CN109399119B (en) | 2018-12-07 | 2018-12-07 | Welding tool for groove-shaped carrier roller beams of belt conveyor suitable for different bandwidths |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109399119B (en) |
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|---|---|---|---|---|
| CN101301959A (en) * | 2008-06-27 | 2008-11-12 | 天津成科传动机电技术股份有限公司 | Conveyor belt self-adapting adjusting apparatus of belt conveyor |
| CN102615463A (en) * | 2012-04-12 | 2012-08-01 | 山东天宇建设机械股份有限公司 | Welding device of groove-shaped support roller support frame of belt machine |
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| CN202591881U (en) * | 2012-04-12 | 2012-12-12 | 山东天宇建设机械股份有限公司 | Device for welding groove profile carrying roller bracket of belt conveyer |
| CN202894642U (en) * | 2012-10-11 | 2013-04-24 | 长沙盛泓机械有限公司 | Welding tool of carrier roller support on belt conveyer |
| CN205496869U (en) * | 2016-03-21 | 2016-08-24 | 安徽盛运重工机械有限责任公司 | Preparation frock with adjustable bearing roller support |
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-
2018
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| CN109399119B (en) | 2023-12-08 |
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