CN109317903A - A kind of tooling for belt conveyor trough idler beam welding - Google Patents
A kind of tooling for belt conveyor trough idler beam welding Download PDFInfo
- Publication number
- CN109317903A CN109317903A CN201811491810.6A CN201811491810A CN109317903A CN 109317903 A CN109317903 A CN 109317903A CN 201811491810 A CN201811491810 A CN 201811491810A CN 109317903 A CN109317903 A CN 109317903A
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- CN
- China
- Prior art keywords
- lower bracket
- bracket
- tooling
- bevel edge
- upper bracket
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- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 32
- 238000009434 installation Methods 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
Abstract
The present invention relates to belt conveyor tooling technologies, it is desirable to provide a kind of tooling for belt conveyor trough idler beam welding.It include: bowed upper bracket, the straight and both ends in middle part bend downward to form obtuse angle；The lower bracket collectively constituted by lower bracket horizontal sides and two lower bracket bevel edges；The middle part of upper bracket is connected to lower bracket horizontal sides by deep floor, and both side ends are fixedly connected with two lower bracket bevel edges respectively；In lower bracket bevel edge setting bevel edge, vertically upper positioning plate and bevel edge vertically descend positioning plate, and horizontal vertical positioning plate is arranged in lower bracket horizontal sides；At the middle part of upper bracket, cylinder fixation member is set.The present invention is suitable for belt conveyor trough idler beam welding, after upper bracket and rodless cylinder are fastenedly connected, it is pushed down in the course of work using rodless cylinder, carrying roller welding tooling is promoted to compress carrying roller crossbeam, the generation for occurring phenomena such as welding dislocation in welding process is prevented, the working efficiency and welding precision of welding are substantially increased.
Description
Technical field
The invention belongs to belt conveyor tooling technical fields, are used for belt conveyor trough idler more particularly to one kind
The tooling of beam welding.
Background technique
The structure of groove profile carrier roller is belt conveyor as shown in Figure 1, be mainly made of Idler roller and carrying roller crossbeam
Important component.Its middle idler roller crossbeam mainly forms (as shown in Figure 2) by band steel 7, angle steel 8, middle pillar 9, quarter line pillaring 10.Support
Roller roller is mounted on carrying roller crossbeam, if sideslip occurs for the not high travelling belt that will lead to of carrying roller beam welding precision, in turn
Influence its using effect.
Carrying roller crossbeam generally uses two kinds of welding manners at present: 1, human weld's mode is processed, and there are inefficient, precision
Low disadvantage；2, automatic welding mode is processed, high degree of automation, still, it is inconvenient to there is a problem of that carrying roller crossbeam is welded.
Meanwhile the general welder of the prior art does not solve the problems, such as that it welds positioning accuracy effectively.
Summary of the invention
The technical problem to be solved by the present invention is to overcome deficiency in the prior art, provide a kind of for belt conveyor
The tooling of trough idler beam welding.
In order to solve the technical problem, the present invention is achieved by the following technical solutions:
A kind of tooling for belt conveyor trough idler beam welding, including bowed upper bracket are provided, middle part
Straight and both ends bend downward to form obtuse angle；The tooling further includes lower bracket, by lower bracket horizontal sides and be fixed on its both ends and
Two lower bracket bevel edges positioned at the same side collectively constitute, and two lower bracket bevel edges and lower bracket horizontal sides form equal angles；
The middle part of upper bracket is connected to lower bracket horizontal sides by deep floor, and both side ends are fixed with two lower bracket bevel edges respectively
Connection is to form robust structure；Bevel edge directed downwardly is respectively set at the both ends of lower bracket bevel edge, and vertically upper positioning plate and bevel edge are vertical
A horizontal vertical positioning plate directed downwardly is respectively arranged at the both ends of lower bracket horizontal sides in lower positioning plate；It is set in the middle part of upper bracket
Set cylinder fixation member.
In the present invention, the angle and carrying roller crossbeam and idler roll that are formed between the lower bracket bevel edge and lower bracket horizontal sides
Angle between sub- installation axle is consistent.
In the present invention, the both side ends of the upper bracket are vertically fixed on two lower bracket bevel edge upper surfaces.
In the present invention, the deep floor has two, the both ends in the middle part of upper bracket.
In the present invention, the deep floor is angle bar.
In the present invention, the upper bracket, lower bracket horizontal sides and lower bracket bevel edge are metal strip part (such as band steel), respectively
It is fixedly connected between position with welding manner.
In the present invention, the cylinder fixation member is any one following:
(1) cylinder fixation member includes two through-holes at interval, for being fixedly mounted on nothing across bolt and by upper bracket
Bar cylinder end；
(2) cylinder fixation member includes two bayonet units at interval, for upper bracket to be fixedly mounted on rodless cylinder
End；
(3) cylinder fixation member includes slot or bayonet plug-in unit, for the bayonet plug-in unit for being set to rodless cylinder end or
Upper bracket is fixedly mounted on rodless cylinder end by slot cooperation.
Compared with prior art, the beneficial effects of the present invention are:
The present invention is suitable for belt conveyor trough idler beam welding, is fastenedly connected by upper bracket and rodless cylinder
Afterwards, it is pushed down in the course of work using rodless cylinder, promotes carrying roller welding tooling to compress carrying roller crossbeam, prevent in welding process
There is the generation of phenomena such as welding dislocation, substantially increases the working efficiency and welding precision of welding.
Detailed description of the invention
Fig. 1 is trough idler structural schematic diagram；
Fig. 2 is carrying roller beam structure schematic diagram；
Fig. 3 is structural schematic diagram of the invention；
Fig. 4 is main view of the invention；
Fig. 5 is use state diagram of the invention.
In figure: upper bracket 1, lower bracket bevel edge 2, through-hole 3, bevel edge vertically go up positioning plate 4, horizontal vertical positioning plate 5, bevel edge
Vertically lower positioning plate 6, band steel 7, angle steel 8, middle pillar 9, quarter line pillaring 10, rodless cylinder 11.
Specific embodiment
The present invention will be further described below with reference to the drawings:
For the tooling of belt conveyor trough idler beam welding, including bowed upper bracket 1, middle part is straight and two
End bends downward to form obtuse angle；The tooling further includes lower bracket, by lower bracket horizontal sides and is fixed on its both ends and is located at same
Two lower bracket bevel edges 2 of side collectively constitute, and two lower bracket bevel edges 2 and lower bracket horizontal sides form equal angles；The angle
Angle between carrying roller crossbeam and Idler roller installation axle is consistent.The middle part of upper bracket 1 is connected by two deep floors
Lower bracket horizontal sides are connected to, deep floor is process with angle bar, the both ends in the middle part of upper bracket.The two side ends of upper bracket 1
Portion is respectively and vertically fixed at two 2 surfaces of lower bracket bevel edge to form robust structure.Upper bracket 1, lower bracket horizontal sides and lower branch
Frame bevel edge 2 is metal strip part (such as band steel), is fixedly connected between each position with welding manner.
Bevel edge directed downwardly is respectively set at the both ends of lower bracket bevel edge 2, and vertically upper positioning plate 4 and bevel edge vertically descend positioning plate
6, at the both ends of lower bracket horizontal sides, one horizontal vertical positioning plate 5 directed downwardly is respectively set；Bevel edge vertically goes up positioning plate 4 and bevel edge
Vertically lower positioning plate 6 is perpendicular to the lower surface of lower bracket bevel edge 2, and horizontal vertical positioning plate 5 is perpendicular to lower bracket horizontal sides following table
Face；Wherein, vertically for upper positioning plate 4 for matching realization positioning with the quarter line pillaring 10 on carrying roller crossbeam, bevel edge is vertically lower fixed for bevel edge
Position plate 6 is combined with adjacent horizontal vertical positioning plate 5 realizes positioning for matching with the middle pillar 9 on carrying roller crossbeam.
At the middle part of upper bracket 1, setting cylinder fixation member may be selected for connecting rodless cylinder 11, cylinder fixation member
Any one following: (1) cylinder fixation member includes two through-holes 3 at interval, for fixing across bolt and by upper bracket 1
It is mounted on 11 end of rodless cylinder；(2) cylinder fixation member includes two bayonet units at interval, for upper bracket 1 is fixed
It is mounted on 11 end of rodless cylinder；(3) cylinder fixation member includes slot or bayonet plug-in unit, is used for and is set to 11 end of rodless cylinder
The bayonet plug-in unit or slot at end cooperate, and upper bracket 1 is fixedly mounted on 11 end of rodless cylinder.
Application method of the invention illustrated below:
(1) upper bracket 1 is mounted on to the end of rodless cylinder 11.
For example, passing through through-hole 3 using bolt, upper bracket 1 is fixed on 11 end of rodless cylinder (as shown in Figure 5).
(2) manipulation rodless cylinder 11 moves down tooling integrally, is pressed on carrying roller crossbeam.
At this point, vertically for upper positioning plate 4 for matching realization positioning with the quarter line pillaring 10 on carrying roller crossbeam, bevel edge is vertical for bevel edge
Lower positioning plate 6 is combined with adjacent horizontal vertical positioning plate 5 realizes positioning for matching with the middle pillar 9 on carrying roller crossbeam.
(3) the welding operation of carrying roller is carried out.
It since carrying roller crossbeam is compacted, will not be subjected to displacement in the welding process, can prevent from welding in welding process
The generation of phenomena such as wrong position greatly improves the working efficiency and welding precision of welding.
The above embodiments are only used to illustrate the present invention, and not limitation of the present invention, it is all in spirit of the invention and
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within principle.
Claims (7)
1. a kind of tooling for belt conveyor trough idler beam welding, which is characterized in that including bowed upper bracket,
Middle part is straight and both ends bend downward to form obtuse angle；The tooling further includes lower bracket, by lower bracket horizontal sides and be fixed on its two
It holds and two lower bracket bevel edges for being located at the same side collectively constitutes, two lower bracket bevel edges form equal folder with lower bracket horizontal sides
Angle；The middle part of upper bracket is connected to lower bracket horizontal sides by deep floor, both side ends respectively with two lower bracket bevel edges
It is fixedly connected to form robust structure；Bevel edge directed downwardly vertically upper positioning plate and bevel edge is respectively set at the both ends of lower bracket bevel edge
Vertically lower positioning plate, is respectively arranged a horizontal vertical positioning plate directed downwardly at the both ends of lower bracket horizontal sides；In upper bracket
Cylinder fixation member is arranged in portion.
2. tooling according to claim 1, which is characterized in that formed between the lower bracket bevel edge and lower bracket horizontal sides
Angle and carrying roller crossbeam and Idler roller installation axle between angle be consistent.
3. tooling according to claim 1, which is characterized in that the both side ends of the upper bracket are vertically fixed under two
Bracket bevel edge upper surface.
4. tooling according to claim 1, which is characterized in that the deep floor has two, in the middle part of upper bracket
Both ends.
5. tooling according to claim 1, which is characterized in that the deep floor is angle bar.
6. tooling according to claim 1, which is characterized in that the upper bracket, lower bracket horizontal sides and lower bracket bevel edge
It is metal strip part, is fixedly connected between each position with welding manner.
7. tooling according to claim 1, which is characterized in that the cylinder fixation member is any one following:
(1) cylinder fixation member includes two through-holes at interval, for being fixedly mounted on no bar gas across bolt and by upper bracket
Cylinder end；
(2) cylinder fixation member includes two bayonet units at interval, for upper bracket to be fixedly mounted on rodless cylinder end；
(3) cylinder fixation member includes slot or bayonet plug-in unit, for the bayonet plug-in unit or slot that are set to rodless cylinder end
Upper bracket is fixedly mounted on rodless cylinder end by cooperation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811491810.6A CN109317903A (en) | 2018-12-07 | 2018-12-07 | A kind of tooling for belt conveyor trough idler beam welding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811491810.6A CN109317903A (en) | 2018-12-07 | 2018-12-07 | A kind of tooling for belt conveyor trough idler beam welding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109317903A true CN109317903A (en) | 2019-02-12 |
Family
ID=65257158
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811491810.6A Pending CN109317903A (en) | 2018-12-07 | 2018-12-07 | A kind of tooling for belt conveyor trough idler beam welding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109317903A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102615463A (en) * | 2012-04-12 | 2012-08-01 | 山东天宇建设机械股份有限公司 | Welding device of groove-shaped support roller support frame of belt machine |
| CN202894642U (en) * | 2012-10-11 | 2013-04-24 | 长沙盛泓机械有限公司 | Welding tool of carrier roller support on belt conveyer |
| CN107717312A (en) * | 2017-11-22 | 2018-02-23 | 芜湖安普机器人产业技术研究院有限公司 | A kind of weld jig of carrying roller crossbeam |
| CN209288606U (en) * | 2018-12-07 | 2019-08-23 | 浙江大学自贡创新中心 | Tooling for belt conveyor trough idler beam welding |
-
2018
- 2018-12-07 CN CN201811491810.6A patent/CN109317903A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102615463A (en) * | 2012-04-12 | 2012-08-01 | 山东天宇建设机械股份有限公司 | Welding device of groove-shaped support roller support frame of belt machine |
| CN202894642U (en) * | 2012-10-11 | 2013-04-24 | 长沙盛泓机械有限公司 | Welding tool of carrier roller support on belt conveyer |
| CN107717312A (en) * | 2017-11-22 | 2018-02-23 | 芜湖安普机器人产业技术研究院有限公司 | A kind of weld jig of carrying roller crossbeam |
| CN209288606U (en) * | 2018-12-07 | 2019-08-23 | 浙江大学自贡创新中心 | Tooling for belt conveyor trough idler beam welding |
Non-Patent Citations (1)
| Title |
|---|
| 华玉民: "通用可调焊接夹具", 煤炭技术, vol. 21, no. 09, pages 14 - 15 * |
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