CN109397838A - A kind of four-roller flame assembly machine - Google Patents

A kind of four-roller flame assembly machine Download PDF

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Publication number
CN109397838A
CN109397838A CN201811365634.1A CN201811365634A CN109397838A CN 109397838 A CN109397838 A CN 109397838A CN 201811365634 A CN201811365634 A CN 201811365634A CN 109397838 A CN109397838 A CN 109397838A
Authority
CN
China
Prior art keywords
pressure roller
roller
sponge
unreels
fire row
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201811365634.1A
Other languages
Chinese (zh)
Inventor
还伟海
徐汉东
张乃扣
卞书祥
朱中平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU HONGYE MACHINERY CO Ltd
Original Assignee
JIANGSU HONGYE MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JIANGSU HONGYE MACHINERY CO Ltd filed Critical JIANGSU HONGYE MACHINERY CO Ltd
Priority to CN201811365634.1A priority Critical patent/CN109397838A/en
Publication of CN109397838A publication Critical patent/CN109397838A/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/08Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a kind of four-roller flame assembly machines, including, sponge unreels device, fabric unreels device, bottom material unreels device, rack, four-roller set composite, cooling wrap-up, the sponge unreels device and unreels the sponge as flame complex media, the fabric unreels device and unreels fabric, the bottom material unreels device and is installed in rack, the four-roller set composite includes four roller supports, first pressure roller, second pressure roller, third pressure roller, 4th pressure roller, preceding fire row, fire row afterwards, cylinder turner, fire row adjuster, second pressure roller is located at immediately below the first pressure roller, the third pressure roller be located at the second pressure roller lower right side and close to, 4th pressure roller be located at immediately below third pressure roller and close to, the first pressure roller lower left side is provided with parallel preceding fire row, third pressure roller lower right side is provided with parallel rear fire row;Three-in-one composite material after four-roller set composite is compound enters cooling wrap-up, and the present invention can increase compound quality, and it is compound to adapt to multiple material.

Description

A kind of four-roller flame assembly machine
Technical field
The invention belongs to flame assembly machine fields, and in particular to a kind of four-roller flame assembly machine.
Background technique
Composite material is widely used in the industries such as automobile interior decoration, industrial fabrics, household items, medical protection.At present It is that comparison is environmentally friendly, energy saving, good one kind of fitting effect that flame, which is compounded in all kinds of combination process, and flame assembly machine is mostly simple machine Type, for the compound of two layer materials, for example sponge and cloth or sponge and grid cloth is compound, and is frequently necessary to three kinds for some Disposable Compound Machining molding, conventional composite equipment need to carry out twice two layers it is compound, the notification number applied before our company is The patent of " CN107757047A ", which discloses one kind, can carry out three-in-one compound compounding machine, can compound bullet using needle plate system Power cloth, calico, and do not shut down three-in-one compound using storage cloth, joint mechanism are achievable, efficiency is higher.
But as in use process, there are some problems for discovery
1, the scope of application is not wide enough, high operation requirements
Sponge thickness is larger, in the coarse material of the pores such as composite leather, when switching between three rollers, due to three rollers Only there are two motors to drive for cylinder, and roller is synchronized, and it is unpunctual to grasp to material property, and fitting effect is bad, while composite material exists Each section speed is uneven, so as to cause stretcher strain;
2, since three rollers are apart from short, after compound for the first time, carry out immediately second it is compound, flue dust is spread not in time, is led Cause second of compound generation flue dust bubble.
Summary of the invention
For above-mentioned deficiency present in the prior art, the technical problem to be solved by the present invention is to existing three-in-one flames For compounding machine in recombination process, three rollers cause fraction defective to increase at the same speed, and flue dust diffusion generates flue dust bubble not in time.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme: a kind of four-roller flame assembly machine, including, Sponge unreels device, fabric unreels device, bottom material unreels device, rack, four-roller set composite, cooling wrap-up,
The sponge unreels device and unreels the sponge as flame complex media, and sponge is sent into four-roller set composite;
The fabric unreels device and unreels fabric, and fabric is flattened by multiple groups deflector roll, into four-roller set composite;
The bottom material unreels device and is installed in rack, and the bottom material unreels device and unreels bottom material, and bottom material passes through multiple groups deflector roll Flattening, into four-roller set composite;
The four-roller set composite includes four roller supports, the first pressure roller, the second pressure roller, third pressure roller, the 4th pressure roller, preceding fire Row, rear fire row, cylinder turner, fire row adjuster,
First pressure roller, the second pressure roller, third pressure roller, the 4th pressure roller are horizontally arranged in four roller supports, and are used High temperature resistant is unlikely to deform material and is made, and can rotate around itself, the second pressure roller is located at immediately below the first pressure roller, third pressure roller position It is located in the second pressure roller lower right side and close to, the 4th pressure roller immediately below third pressure roller and close to first pressure roller lower-left Side is provided with parallel preceding fire row, and third pressure roller lower right side is provided with parallel rear fire row;
Preceding fire row, rear fire row are connected to combustion gas, and respectively can under the drive of cylinder turner reverses direction, close to or far from the One pressure roller, third pressure roller, the preceding fire row, rear fire row can be adjusted and the first pressure roller, third pressure roller respectively by fire row adjuster Between horizontal and vertical distance;
Three-in-one composite material after four-roller set composite is compound enters cooling wrap-up, the cooling winding dress It sets including deflector roll, cooling fan, coiler.
Further, it is that three axis unreel device that the sponge, which unreels device, and three axis unreels device, and there are three can rotate around center Unreeling shaft, sponge is mounted on unreeling shaft and unreels, and the head and the tail of the sponge of volume two can be glued together by sponge splicer.
Further, the sponge unreels and is provided with auto deviation rectifier between device and four-roller set composite, upper to entangle automatically Inclined device is installed on upper rack, is used cooperatively with deflector roll.
Further, the fabric unreels and is provided with lower auto deviation rectifier between device and four-roller set composite, lower to entangle automatically Inclined device is installed on frame lower, is used cooperatively with deflector roll.
Further, the fire row adjuster is divided into Level tune handwheel and vertical adjusting handle, Level tune handwheel and Vertical adjusting handle is one of manually or electrically.
Further, the sponge unreels and is provided with sponge storage rack between device and upper auto deviation rectifier, the sponge storage Material frame is made of multiple groups deflector roll arranged up and down, is unreeled the sponge that device unreels from three axis and is passed through sponge storage rack.
Further, first pressure roller, the second pressure roller, third pressure roller, the 4th pressure roller respectively have a motor driving respectively, Four motor independent operatings, revolving speed is adjustable.
Further, the first pressure roller, the second pressure roller, third pressure roller, the 4th pressure roller diameter is adjustable, thick according to fabric, bottom material The roller that diameter is greater than 80CM can be selected in the difference of degree.
Further, according to the difference of recombination velocity, the second pressure roller is adjustable in the distance between third pressure roller.
Further, four-roller set composite and fabric unreel device, bottom material unreels to be respectively arranged between device and blows side device, institute It states and blows the blower when device includes blowing, blow side blower along extraordinary cloth normal direction blowing, crimping and corrugated fabric, bottom material are blown flat.
The course of work of the invention are as follows: after sponge is by unreeling, upper first pressure roller is rolled up, after preceding fire row heats sponge, sea It is continuous and unreel the fabric come be pressurized between the first pressure roller, the second pressure roller it is compound, it is compound after fabric and sponge it is not multiple like tradition Conjunction machine is the same, and it is compound to immediately enter lower road, but runs a distance, the flue dust that fire row generates before spreading;Fabric and sponge are multiple Upper third pressure roller is rolled up after conjunction, sponge is located at outside, and sponge side is heated by rear fire row, and the sponge side and bottom material after heating are in third pressure Roller, the 4th pressure roller are compound close to place's compression, and three-in-one composite material enters cooling fan cooling, enter back into coiler winding.
The beneficial effects of the present invention are:
1, four-roller is compound, increases flue dust diffusion time, reduces flue dust bubble, reduces fraction defective;
2, four-roller is compound uses four motors, and Independent adjustable, applicable multi-thickness, the material of different surfaces quality are multiple It closes, if you need to the leather substance of relatively slower.
Detailed description of the invention
Fig. 1 is four-roller flame assembly machine of the present invention side installation diagram;
Fig. 2 is the four-roller set composite schematic diagram of four-roller flame assembly machine of the present invention.
In figure: 1 sponge unreels device, and 2 fabrics unreel device, 3 racks, 4 sponges, 5 fabrics, and 6 bottom materials unreel device, entangle automatically on 7 Inclined device, 8 cylinder turners, 9 fire row adjusters, 10 lower auto deviation rectifiers, 11 4 roller supports, 12 first pressure rollers, 13 second pressure rollers, 14 third pressure rollers, 15 the 4th pressure rollers, 16 composite materials, 17 cooling fans, 18 wrap-ups, fire row before 19, fire row after 20,21 bottoms Material.
Specific embodiment
Particular content of the invention is described in detail in the following with reference to the drawings and specific embodiments.
As shown in Figure 1, a kind of four-roller flame assembly machine, including, sponge unreels device 1, fabric 5 unreels device 2, bottom material unreels device 6, rack 3, four-roller set composite, cooling wrap-up 18,
The sponge unreels device 1 and unreels the sponge 4 as flame complex media, and sponge 4 is sent into four-roller set composite;
The fabric 5 unreels device 2 and unreels fabric 5, and fabric 5 is flattened by multiple groups deflector roll, into four-roller set composite;
The bottom material unreels device 6 and is installed in rack 3, and the bottom material unreels device 6 and unreels bottom material 21, and bottom material 21 is through excessive Group deflector roll flattening, into four-roller set composite;
The four-roller set composite includes four roller supports 11, the first pressure roller 12, the second pressure roller 13, third pressure roller the 14, the 4th Pressure roller 15, preceding fire row 19, rear fire row 20, cylinder turner 8, fire row adjuster 9,
First pressure roller 12, the second pressure roller 13, third pressure roller 14, the 4th pressure roller 15 are horizontally arranged at four roller supports 11 On, and material is unlikely to deform using high temperature resistant and is made, it can be rotated around itself, the second pressure roller 13 is located at immediately below the first pressure roller 12, The third pressure roller 14 be located at 13 lower right side of the second pressure roller and be located at immediately below third pressure roller 14 close to, the 4th pressure roller 15 and Close to 12 lower left side of the first pressure roller is provided with parallel preceding fire row 19, and 14 lower right side of third pressure roller is provided in parallel Rear fire row 20;
Preceding fire row 19, rear fire row 20 are connected to combustion gas, and respectively can under the drive of cylinder turner 8 reverses direction, it is close or Far from the first pressure roller 12, third pressure roller 14, the preceding fire row 19, rear fire row 20 can be adjusted and the by fire row adjuster 9 respectively Horizontal and vertical distance between one pressure roller 12, third pressure roller 14;
Three-in-one composite material 16 after four-roller set composite is compound enters cooling wrap-up 18, the cooling receipts Winding apparatus 18 includes deflector roll, cooling fan 17, coiler.
In practical applications, it is that three axis unreel device that the sponge, which unreels device 1, and three axis unreels device, and there are three can be around center The unreeling shaft of rotation, sponge 4 are mounted on unreeling shaft and unreel, and the head and the tail of the sponge 4 of volume two can be glued at one by 4 splicer of sponge It rises.
In practical applications, the sponge, which unreels, is provided with auto deviation rectifier 7 between device 1 and four-roller set composite, on Auto deviation rectifier 7 is installed on 3 top of rack, is used cooperatively with deflector roll.
In practical applications, the fabric 5, which unreels, is provided with lower auto deviation rectifier 10 between device 2 and four-roller set composite, Lower auto deviation rectifier 10 is installed on 3 lower part of rack, is used cooperatively with deflector roll.
In practical applications, the fire row adjuster 9 divides for Level tune handwheel and vertical adjusting handle, Level tune hand Wheel and vertical adjusting handle are one of manually or electrically.
In practical applications, the sponge unreels and is provided with 4 storage rack of sponge between device 1 and upper auto deviation rectifier 7, described 4 storage rack of sponge is made of multiple groups deflector roll arranged up and down, is unreeled the sponge 4 that device unreels from three axis and is passed through 4 storage rack of sponge.
In practical applications, first pressure roller 12, the second pressure roller 13, third pressure roller 14, the 4th pressure roller 15 respectively have respectively One motor driving, four motor independent operatings, revolving speed is adjustable.
In practical applications, first pressure roller 12, the second pressure roller 13, third pressure roller 14,15 diameter of the 4th pressure roller is adjustable, According to the difference of fabric 5,21 thickness of bottom material, the roller that diameter is greater than 80CM can be selected.
In practical applications, second pressure roller 13 is adjustable in the distance between third pressure roller 14.
In practical applications, the four-roller set composite and fabric 5 unreel device 2, bottom material is unreeled and is respectively arranged between device 6 Side device is blown, it is described to blow the blower when device includes blowing, side blower is blown along extraordinary cloth normal direction blowing, by crimping and corrugated fabric 5, bottom material 21 is blown flat.
The course of work of the invention are as follows: after sponge 4 is by unreeling, roll up upper first pressure roller 12, preceding fire row 19 heats sponge 4 Afterwards, sponge 4 and unreel come fabric 5 be pressurized between the first pressure roller 12, the second pressure roller 13 it is compound, it is compound after fabric 5 and sea Silk floss 4 is not the same like conventional composite machine, and it is compound to immediately enter lower road, but runs a distance, the cigarette that fire row 19 generates before spreading Dirt;Upper third pressure roller 14 is rolled up after fabric 5 and sponge 4 are compound, sponge 4 is located at outside, and 4 side of sponge is heated by rear fire row 20, heating 4 side of sponge afterwards is compound close to place's compression in third pressure roller 14, the 4th pressure roller 15 with bottom material 21, and three-in-one composite material 16 enters Cooling fan 17 cools down, and enters back into coiler winding.
In conclusion the present invention can increase compound quality, substandard products are reduced, four-roller is driven Independent adjustable, is suitable for a variety of materials Expect compound.
Basic principles and main features and advantage of the invention have been shown and described above.The technical staff of the industry should Understand, above embodiment only technical concepts and features to illustrate the invention, its object is to allow person skilled in the art Scholar can understand the contents of the present invention and be implemented, and it is not intended to limit the scope of the present invention, it is all according to the present invention Equivalent change or modification made by Spirit Essence, should be covered by the scope of protection of the present invention.

Claims (10)

1. a kind of four-roller flame assembly machine, it is characterised in that: including sponge unreels device (1), fabric (5) unreels device (2), bottom material Device (6), rack (3), four-roller set composite, cooling wrap-up (18) are unreeled,
The sponge unreels device (1) and will unreel as the sponge of flame complex media (4), and sponge (4) is sent into four-roller set composite;
The fabric (5) unreels device (2) and unreels fabric (5), and fabric (5) is flattened by multiple groups deflector roll, into the compound dress of four-roller It sets;
The bottom material unreels device (6) and is installed on rack (3), and the bottom material unreels device (6) and unreels bottom material (21), bottom material (21) It is flattened by multiple groups deflector roll, into four-roller set composite;
The four-roller set composite include four roller supports (11), the first pressure roller (12), the second pressure roller (13), third pressure roller (14), 4th pressure roller (15), preceding fire row (19), rear fire row (20), cylinder turner (8), fire row adjuster (9),
First pressure roller (12), the second pressure roller (13), third pressure roller (14), the 4th pressure roller (15) are horizontally arranged at four-roller branch On frame (11), and material is unlikely to deform using high temperature resistant and is made, can rotated around itself, the second pressure roller (13) is located at the first pressure roller (12) immediately below, the third pressure roller (14) is located at the second pressure roller (13) lower right side and close to the 4th pressure roller (15) is located at Parallel preceding fire row (19) is provided with immediately below third pressure roller (14) and close to, the first pressure roller (12) lower left side, described the Three pressure rollers (14) lower right side is provided with parallel rear fire row (20);
Preceding fire row (19), rear fire row (20) are connected to combustion gas, and respectively can in the case where cylinder turner (8) drive reverses direction, it is close Or far from the first pressure roller (12), third pressure roller (14), the preceding fire row (19), rear fire row (20) can pass through fire row adjuster respectively (9) adjustment and the horizontal and vertical distance between the first pressure roller (12), third pressure roller (14);
Three-in-one composite material (16) after four-roller set composite is compound enters cooling wrap-up (18), the cooling receipts Winding apparatus (18) includes deflector roll, cooling fan (17), coiler.
2. a kind of four-roller flame assembly machine according to claim 1, it is characterised in that: it is three that the sponge, which unreels device (1), Axis unreels device, and three axis unreels device there are three can be around the unreeling shaft that center rotates, and sponge (4), which is mounted on unreeling shaft, to be unreeled, The head and the tail of the sponge (4) of volume two can be glued together by sponge (4) splicer.
3. a kind of four-roller flame assembly machine according to claim 2, it is characterised in that: the sponge unreels device (1) and four It is provided between roller set composite auto deviation rectifier (7), upper auto deviation rectifier (7) is installed on rack (3) top, matches with deflector roll It closes and uses.
4. a kind of four-roller flame assembly machine according to claim 2, it is characterised in that: the fabric (5) unreel device (2) and It is provided between four-roller set composite lower auto deviation rectifier (10), lower auto deviation rectifier (10) is installed on rack (3) lower part, and leads Roller is used cooperatively.
5. a kind of according to claim 1, four-roller flame assembly machine described in 2, it is characterised in that: the fire row adjuster (9) point For Level tune handwheel and vertical adjusting handle, Level tune handwheel and vertical adjusting handle are one of manually or electrically.
6. a kind of four-roller flame assembly machine according to claim 3, it is characterised in that: the sponge unreels device (1) and upper Sponge (4) storage rack is provided between auto deviation rectifier (7), sponge (4) storage rack is by multiple groups guide roller set arranged up and down At unreeling sponge (4) that device unreels from three axis and pass through sponge (4) storage rack.
7. a kind of four-roller flame assembly machine according to claim 5, it is characterised in that: first pressure roller (12), second Pressure roller (13), third pressure roller (14), the 4th pressure roller (15) respectively have a motor driving respectively, and four motor independent operatings, revolving speed can It adjusts.
8. a kind of four-roller flame assembly machine according to claim 7, it is characterised in that: first pressure roller (12), second Pressure roller (13), third pressure roller (14), the 4th pressure roller (15) diameter is adjustable, can according to the difference of fabric (5), bottom material (21) thickness Diameter is selected to be greater than the roller of 80CM.
9. a kind of according to claim 1,2,6,8 any four-roller flame assembly machine, it is characterised in that: second pressure roller (13) adjustable in the distance between third pressure roller (14).
10. a kind of four-roller flame assembly machine according to claim 9, it is characterised in that: the four-roller set composite and face (5) unreel device (2) to material, bottom material unreels to be respectively arranged between device (6) and blows side device, described to blow the blower when device includes blowing, Side blower is blown along extraordinary cloth normal direction blowing, crimping and corrugated fabric (5), bottom material (21) is blown flat;
The course of work of the invention are as follows: after sponge (4) is by unreeling, roll up upper first pressure roller (12), preceding fire row (19) is by sponge (4) After heating, sponge (4) and unreel come fabric (5) be pressurized between the first pressure roller (12), the second pressure roller (13) it is compound, after compound Fabric (5) and sponge (4) not like conventional composite machine as, it is compound to immediately enter lower road, but run a distance, before diffusion The flue dust that fire row (19) generates;It is rolled up after fabric (5) and sponge (4) are compound upper third pressure roller (14), sponge (4) is located at outside, sea Continuous (4) side is heated by rear fire row (20), and sponge (4) side and bottom material (21) after heating are in third pressure roller (14), the 4th pressure roller (15) it is pressurized close to place compound, three-in-one composite material (16) cools down into cooling fan (17), enters back into coiler winding.
CN201811365634.1A 2018-11-16 2018-11-16 A kind of four-roller flame assembly machine Withdrawn CN109397838A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811365634.1A CN109397838A (en) 2018-11-16 2018-11-16 A kind of four-roller flame assembly machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811365634.1A CN109397838A (en) 2018-11-16 2018-11-16 A kind of four-roller flame assembly machine

Publications (1)

Publication Number Publication Date
CN109397838A true CN109397838A (en) 2019-03-01

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CN (1) CN109397838A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110421953A (en) * 2019-08-30 2019-11-08 江苏闳业机械股份有限公司 A kind of economical three-in-one flame assembly machine
CN110901083A (en) * 2019-12-23 2020-03-24 苏州和福汽车饰件有限公司 Rapid-cooling composite leather flame laminating machine and working method
CN111845007A (en) * 2019-04-24 2020-10-30 海宁市天力织物有限公司 Processing technology of wear-resistant burn-out printing integrated knitted fabric
CN112078219A (en) * 2020-09-11 2020-12-15 盐城市鑫富华机械有限公司 Full-automatic high-efficient flame compounding machine
IT202000003326A1 (en) * 2020-02-19 2021-08-19 Bergi S P A LEATHER PROCESSING MACHINE

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111845007A (en) * 2019-04-24 2020-10-30 海宁市天力织物有限公司 Processing technology of wear-resistant burn-out printing integrated knitted fabric
CN110421953A (en) * 2019-08-30 2019-11-08 江苏闳业机械股份有限公司 A kind of economical three-in-one flame assembly machine
CN110901083A (en) * 2019-12-23 2020-03-24 苏州和福汽车饰件有限公司 Rapid-cooling composite leather flame laminating machine and working method
CN110901083B (en) * 2019-12-23 2024-05-07 苏州和福汽车饰件有限公司 Rapid cooling composite leather flame compounding machine and working method
IT202000003326A1 (en) * 2020-02-19 2021-08-19 Bergi S P A LEATHER PROCESSING MACHINE
CN112078219A (en) * 2020-09-11 2020-12-15 盐城市鑫富华机械有限公司 Full-automatic high-efficient flame compounding machine

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Application publication date: 20190301

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