CN110370681A - A kind of thermoplastic continuous fibers wide cut one-way tape vertically and horizontally laying equipment and its application - Google Patents
A kind of thermoplastic continuous fibers wide cut one-way tape vertically and horizontally laying equipment and its application Download PDFInfo
- Publication number
- CN110370681A CN110370681A CN201910665240.6A CN201910665240A CN110370681A CN 110370681 A CN110370681 A CN 110370681A CN 201910665240 A CN201910665240 A CN 201910665240A CN 110370681 A CN110370681 A CN 110370681A
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- Prior art keywords
- longitudinal
- sheet material
- wide cut
- continuous fibers
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
- B29C70/386—Automated tape laying [ATL]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/545—Perforating, cutting or machining during or after moulding
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Reinforced Plastic Materials (AREA)
Abstract
The invention discloses a kind of vertically and horizontally laying and its application of thermoplastic continuous fibers wide cut one-way tape, vertically and horizontally laying equipment includes: that one longitudinal direction unreels unit for this；And unreel along the longitudinal direction and be sequentially distributed on the direction of travel of longitudinal sheet material that unit unreels from back to front: a longitudinal storage rack；At least a pair of longitudinal storing traction roller；One stacking platform；At least a pair of of heating device and at least a pair of of heating traction roller and a sheet material winder.The present invention is well combined together sheet material retractable volume machine and transverse cutting machine, improves production efficiency of equipment, increases seamless spliced precision.The seam of control sheet material and sheet material is thin well, improves the intensity and appearance of plate.
Description
Technical field
The present invention relates to a kind of vertically and horizontally laying equipment and its applications of thermoplastic continuous fibers wide cut one-way tape.
Background technique
Continuous fiber reinforced thermoplastic composite material CFRTP (Continuous Fiber Reinforced
Thermoplastic Composites Panels) with unique technique, the product produced has high-strength the series of products
The superior functions such as good, corrosion-resistant, the low warpage of degree, high-modulus, high-impact, endurance, thermal stability and environmental protection are recyclable.It is continuous fine
Dimension enhancing plastic composite board material have excellent mechanical performance, stronger machinability and it is stable chemically, such as high drawing
Stretch intensity and bending strength, outstanding high/low-temperature impact performance；In recent years under the promotion of the policy ideas such as environmental protection and energy saving, open
Hair has obtained great development with application, and corresponding manufacturing technology is also constantly improved and improved.It is widely used in aerospace, collection
Vanning, refrigerator car, automotive light weight technology structural member.At this stage, due to the limitation of equipment and processing technology, continuous fiber reinforcement heat
Plastic composite plate material majority is that width is narrow, but needs product wide cut wider in many application fields.
Summary of the invention
The purpose of the present invention is exactly to provide a kind of thermoplastic continuous fibers wide cut one-way tape to solve the above-mentioned problems
With vertically and horizontally laying equipment, production efficiency of equipment can be improved, increases seamless spliced precision, controls the seam of sheet material and sheet material
Carefully, the intensity and appearance of plate are improved.
The object of the present invention is achieved like this:
A kind of thermoplastic continuous fibers wide cut one-way tape of the invention includes: with vertically and horizontally laying equipment
One unreels unit by the longitudinal direction that several longitudinal unreeling machines form；And along the longitudinal sheet material for unreeling unit from the longitudinal direction
Direction of travel be sequentially distributed:
The one longitudinal storage rack being made of several storing rollers；
At least a pair of face-off up and down is arranged and is installed on longitudinal storing traction roller on longitudinal storage rack；
One stacking platform；
At least a pair of setting of face-off up and down and be respectively used to the upper and lower surface of the composite sheet to discharge from stacking platform into
The heating device of row heating, the upstream and/or downstream of the heating device are provided at least a pair of up and down to the heating traction roller of pressure；
And
One sheet material winder；
Wherein, the left or right side of stacking platform is to being connected to a lateral unreeling structure comprising:
What the direction of travel of the lateral sheet material of one lateral unreeling machine and edge from the transverse direction unreeling machine was sequentially distributed:
The one lateral storage rack being made of several storing rollers；
The lateral storing traction roller of at least a pair of setting of face-off up and down；
One Cutting platform, top are equipped with certain length sensor；
The cutting traction roller of at least a pair of setting of face-off up and down；And
One sheet material cutting mechanism.
Above-mentioned thermoplastic continuous fibers wide cut one-way tape vertically and horizontally laying equipment further includes one being erected at stacking platform
The preheating device of top comprising:
The one preheating device frame parallel with stacking platform；
It is used to support several stabilizer blades of preheating device frame；
Several cross direction profiles and the first driving mechanism being installed vertically on preheating device frame, the first drive rod pass through
Preheating device frame；
One is installed on the mounting plate of the lower end of the first drive rod；
Several transversely distributing installations are in the first roller of the lower surface of mounting plate；
Several the second rollers being arranged on stacking platform with the face-off of the first roller；
It is several to be set to face and the heating mechanism positioned at the first roller upstream below mounting plate.
Above-mentioned thermoplastic continuous fibers wide cut one-way tape is connected with the upper surface of mounting plate in vertically and horizontally laying equipment
Several guide rods, several guide rods are each passed through several guide parts being fixedly installed on preheating device frame.
Above-mentioned thermoplastic continuous fibers wide cut one-way tape is put with unreeling machine longitudinal in vertically and horizontally laying equipment and/or transverse direction
Volume machine and/or sheet material winding machine further include guide roller.
The right side or left side of above-mentioned thermoplastic continuous fibers wide cut one-way tape stacking platform in vertically and horizontally laying equipment
Equipped with a positioning device.
Above-mentioned thermoplastic continuous fibers wide cut one-way tape storage rack longitudinal in vertically and horizontally laying equipment and/or laterally storage
Material frame includes five storing rollers in the distribution of W type.
Above-mentioned thermoplastic continuous fibers wide cut one-way tape sheet material cutting machine structure in vertically and horizontally laying equipment includes one the
Two driving mechanisms and the cutting member being installed on the second drive rod of second driving mechanism along longitudinal direction.
Above-mentioned thermoplastic continuous fibers wide cut one-way tape is used vertical on a longitudinal unreeling machine in vertically and horizontally laying equipment
It is 650mm to sheet width, with a thickness of 0.2~0.3mm.
The present invention also provides a kind of thermoplastic continuous fibers wide cut one-way tape with vertically and horizontally laying equipment in a kind of composite sheet
Application in material production, wherein
Prepare composite sheet resin be selected from least one of polypropylene PP, polythene PE, polyamide PA and/or,
Prepare composite sheet one-way fiber band be selected from least one of glass fibre, carbon fiber, aramid fiber and/
Or,
Prepare composite sheet woven cloth be selected from one of glass fibre, carbon fiber and/or,
The material for preparing composite sheet is GMT composite felt.
The present invention is well combined together sheet material retractable volume machine and transverse cutting machine, improves production efficiency of equipment, increases
Seamless spliced precision is added.The seam of control sheet material and sheet material is thin well, improves the intensity and appearance of plate.
Detailed description of the invention
Fig. 1 is that thermoplastic continuous fibers wide cut one-way tape of the invention uses the structural schematic diagram of vertically and horizontally laying equipment (no
Containing the preheating device in addition to blowing hot wind heater)；
Fig. 2 is the right view of Fig. 1 (without lateral unreeling structure)；
Fig. 3 is the installation status diagram of lateral unreeling structure of the invention, stacking platform and preheating device.
Specific embodiment
Below in conjunction with attached drawing, the invention will be further described.
It please refers to Fig.1 to Fig.3, this sends out thermoplastic continuous fibers wide cut one-way tape a kind of with vertically and horizontally laying equipment, comprising:
One by three longitudinal unreeling machines 11 and the first guide roller being arranged in a one-to-one correspondence with each longitudinal unreeling machine 11
The longitudinal direction of 12 compositions unreels unit 1；And unreel what longitudinal sheet material direction of travel that unit 1 unreels was sequentially distributed along the longitudinal direction:
The one longitudinal storage rack 2 constituted by five in the storing roller of W type distribution；
A pair of face-off up and down is arranged and is installed on longitudinal storing traction roller 3 on longitudinal storage rack 2；
One stacking platform 4, surface left side are equipped with a positioning device 41；
The upper and lower surface of a pair of setting of face-off up and down and the composite sheet for being respectively used to 4 top discharge of stacking platform heats red
External heating device 5, the upstream and downstream of the infrared heating device 5 are respectively arranged with a pair and heat traction roller to the first of pressure up and down
51 heat traction roller 52 to the second of pressure up and down with a pair of,；
One sheet material winder 6 is equipped with one second deflector roll 61 between the sheet material winding machine 6 and the second heating traction roller 53；
Wherein, a preheating device 7 is provided with above stacking platform 4 comprising:
The one preheating device frame 71 parallel with stacking platform 4；
It is used to support four stabilizer blades 72 of peace preheating device frame 71；
The two cross direction profiles and cylinder 73 being installed vertically on preheating device frame 71, the cylinder rod of the cylinder 73 pass through
Preheating device frame 71；
One is installed on the mounting plate 74 of the lower end of the cylinder rod of cylinder 73；
Three upper end edges are horizontally installed in the first roller 75 of the lower surface of mounting plate 74；
Three respectively it is vertical with the first roller 75 stand facing each other setting stacking platform 4 on the second roller 76；
Three are arranged in 74 bottom surface of mounting plate and are located at the blowing hot wind heater 77 of 75 upstream of the first roller；And
The guide rod 78 of four upper surfaces for being mounted on mounting plate 74, four guide rods 78 are simultaneously each passed through fixed installation
In the guide part (not shown) on preheating device frame 71；
The right side of stacking platform 4 is to being connected to a lateral unreeling structure 8 comprising:
One lateral unreeling machine 81 and the lateral sheet material for being set to the transverse direction unreeling machine 81 unreel on direction from right to left:
One third guide roller 82；
The one lateral storage rack 83 constituted by five in the storing roller of W type distribution；
The lateral storing traction roller 84 of a pair of installation of face-off up and down；
One Cutting platform 85, top are equipped with certain length sensor 86；
The cutting traction roller 87 of a pair of installation of face-off up and down；
One sheet material cutting mechanism 88 comprising a vertically arranged cutting hydraulic cylinder 88a and be installed on the cutting along longitudinal direction
Cutting member 88b on the hydraulic stem of hydraulic cylinder 88a, the lateral sheet material after sheet material cutting machine structure 8 is cut are placed on stacking platform 4
On longitudinal sheet material.
Continuous fiber reinforcement thermoplastic composite board in the present embodiment is compound by narrow continuous fiber reinforced thermoplastic
Made of sheet material, each narrow continuous fiber reinforced thermoplastic composite sheet width is 650mm, with a thickness of 0.2-0.3mm, wide cut
The longitudinal three narrow continuous fiber reinforced thermoplastic composite sheets unreeled on unit 1 of continuous fiber reinforcement thermoplastic composite board
Material is seamless spliced to be formed.Longitudinal unreeling machine 11, longitudinal storing traction roller 3, first heat traction roller 51, second and heat traction roller
52, lateral unreeling machine 81, lateral storing traction roller 84 and cutting traction roller 87 use servo motor drive control.
The use of the present embodiment:
Continuous fiber reinforced thermoplastic composite sheet is hung longitudinal direction to unreel above unit 1, according to composite board wide cut tune
The volume number of whole composite sheet is wound on longitudinal sheet material on the storing roller of longitudinal storage rack 2, into longitudinal storing traction roller 3, multiple
It closes sheet material to draw into infrared heating device 5, opens blowing hot wind heater 77, infrared heating device 5, be in normally open, it is convenient
Composite sheet enters.Subsequently into sheet material winding machine 6, it is fixed on the paper tube of winding；
Continuous fiber reinforced thermoplastic composite sheet monovolume is hung on lateral unreeling machine 81 in lateral unreeling structure 8,
Sheet material is wound on the storing roller of lateral storage rack 83, into storing traction roller 84 after composite sheet draw to cutting traction roller 87,
Set the Cutting Length of fixed length sensor 86.
Firstly, to rotate on the basis of second heating traction roller 52 in infrared heating device 5, the first heating traction roller 51 is indulged
It is also and then rotated to storing traction roller 3, longitudinal sheet material is mobile, crawl length is set according to sheet width, using 650mm width as base
Standard, the second heating 52 rotation speed 650mm length of traction roller stop, and the second heating traction roller 52, first heats traction roller 51, indulges
It is compressed to storing traction roller 3.
Then, cutting traction roller 87 starting rotation, sets according to 86 Cutting Length of measured length sensor, cuts traction roller 87
Rotation speed 1950mm length stops, and cutting hydraulic cylinder 88a starting is cut downwards.Sheet material after well cutting moves on one side and consolidates
Surely positioning device 41 is stayed in.
Cylinder 73 above preheating device 7 starts downward roll-in, while blowing hot wind heater 77.Cylinder 73 is the first roller
75 on the lateral sheet material of well cutting simultaneously, the temperature of blowing hot wind heater 77 reach temperature starting heating.
Second heating traction roller 52, first heats traction roller 51 and longitudinal storing traction roller 3 rotates simultaneously, infrared heating dress
Set about 5 starting heating, the starting winding of sheet material winding machine 6.Then repeat next mobile cutting complex flow.
Above embodiments are used for illustrative purposes only, rather than limitation of the present invention, the technology people in relation to technical field
Member, without departing from the spirit and scope of the present invention, can also make various transformation or modification, therefore all equivalent
Technical solution also should belong to scope of the invention, should be limited by each claim.
Claims (9)
1. a kind of thermoplastic continuous fibers wide cut one-way tape vertically and horizontally laying equipment, characterized in that it comprises:
One unreels unit by the longitudinal direction that several longitudinal unreeling machines form；And the row along the longitudinal sheet material for unreeling unit from the longitudinal direction
It is sequentially distributed into direction:
The one longitudinal storage rack being made of several storing rollers；
At least a pair of setting of face-off up and down and the longitudinal storing traction roller being installed on longitudinal storage rack；
One stacking platform；
At least a pair of setting of face-off up and down and be respectively used to the upper and lower surface of the composite sheet to discharge from the stacking platform into
The heating device of row heating, the upstream and/or downstream of the heating device are provided at least a pair of up and down to the heating traction roller of pressure；
And
One sheet material winder；
Wherein, the left or right side of the stacking platform is to being connected to a lateral unreeling structure comprising:
What the direction of travel of the lateral sheet material of one lateral unreeling machine and edge from the transverse direction unreeling machine was sequentially distributed:
The one lateral storage rack being made of several storing rollers；
The lateral storing traction roller of at least a pair of setting of face-off up and down；
One Cutting platform, top are equipped with certain length sensor；
The cutting traction roller of at least a pair of setting of face-off up and down；And
One sheet material cutting mechanism.
2. thermoplastic continuous fibers wide cut one-way tape as described in claim 1 vertically and horizontally laying equipment, which is characterized in that also
The preheating device being erected at including one above the stacking platform comprising:
The one preheating device frame parallel with the stacking platform；
It is used to support several stabilizer blades of the preheating device frame；
Several cross direction profiles and the first driving mechanism being installed vertically on the preheating device frame, the first drive rod pass through
The preheating device frame；
One is installed on the mounting plate of the lower end of first drive rod；
Several transversely distributing installations are in the first roller of the lower surface of the mounting plate；
Several the second rollers being arranged on the stacking platform with first roller face-off；
It is several to be set to face and the heating mechanism positioned at first roller upstream below the mounting plate.
3. thermoplastic continuous fibers wide cut one-way tape as claimed in claim 2 vertically and horizontally laying equipment, which is characterized in that institute
The upper surface for stating mounting plate is connected with several guide rods, several guide rods be each passed through it is several be fixedly installed in it is described pre-
Guide part on thermal frame.
4. thermoplastic continuous fibers wide cut one-way tape as described in claim 1 vertically and horizontally laying equipment, which is characterized in that institute
It states longitudinal unreeling machine and/or the lateral unreeling machine and/or the sheet material winding machine further includes guide roller.
5. thermoplastic continuous fibers wide cut one-way tape as described in claim 1 vertically and horizontally laying equipment, which is characterized in that institute
The right side or left side for stating stacking platform are equipped with a positioning device.
6. thermoplastic continuous fibers wide cut one-way tape as described in claim 1 vertically and horizontally laying equipment, which is characterized in that institute
Stating longitudinal storage rack and/or the lateral storage rack includes five storing rollers in the distribution of W type.
7. thermoplastic continuous fibers wide cut one-way tape as described in claim 1 vertically and horizontally laying equipment, which is characterized in that institute
Sheet material cutting machine structure is stated to include one second driving mechanism and be installed on along longitudinal direction on the second drive rod of second driving mechanism
Cutting member.
8. thermoplastic continuous fibers wide cut one-way tape as described in claim 1 vertically and horizontally laying equipment, which is characterized in that one
Longitudinal sheet width on a longitudinal unreeling machine is 650mm, with a thickness of 0.2~0.3mm.
9. a kind of thermoplastic continuous fibers wide cut one-way tape as described in claim 1 is with vertically and horizontally laying equipment a kind of compound
Application in sheet production,
Prepare the composite sheet resin be selected from least one of polypropylene PP, polythene PE, polyamide PA and/or,
Prepare the composite sheet one-way fiber band be selected from least one of glass fibre, carbon fiber, aramid fiber and/
Or,
Prepare the composite sheet woven cloth be selected from one of glass fibre, carbon fiber and/or,
The material for preparing the composite sheet is GMT composite felt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910665240.6A CN110370681A (en) | 2019-07-23 | 2019-07-23 | A kind of thermoplastic continuous fibers wide cut one-way tape vertically and horizontally laying equipment and its application |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910665240.6A CN110370681A (en) | 2019-07-23 | 2019-07-23 | A kind of thermoplastic continuous fibers wide cut one-way tape vertically and horizontally laying equipment and its application |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110370681A true CN110370681A (en) | 2019-10-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910665240.6A Pending CN110370681A (en) | 2019-07-23 | 2019-07-23 | A kind of thermoplastic continuous fibers wide cut one-way tape vertically and horizontally laying equipment and its application |
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| Country | Link |
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| CN (1) | CN110370681A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113370592A (en) * | 2021-05-31 | 2021-09-10 | 赵培翔 | Manufacturing device for wide-width fiber net reinforced plastic laminated composite sheet |
| CN113427878A (en) * | 2021-05-31 | 2021-09-24 | 王浩 | Manufacturing equipment for wide fiber web reinforced plastic laminated composite sheet |
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| CN208118631U (en) * | 2018-02-08 | 2018-11-20 | 天津正丰包装制品股份有限公司 | A kind of adjustable Paper-pasting machine pressing device in pressing gap |
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2019
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040021247A1 (en) * | 2000-07-20 | 2004-02-05 | Uwe Habisreitinger | Method and device for producing shell-shaped, plastic parts reinforced with fibre mats |
| US20060252331A1 (en) * | 2005-05-04 | 2006-11-09 | Beiler Beheer B.V. | Method and device for manufacturing a composite web on the basis of at least two webs |
| CN102234934A (en) * | 2010-04-29 | 2011-11-09 | 上海斯瑞聚合体科技有限公司 | Laid fabric composite coil and manufacturing method thereof |
| CN103660455A (en) * | 2012-09-19 | 2014-03-26 | 辽宁辽杰科技有限公司 | Wide-width continuous fiber enhanced thermoplastic coiled material as well as preparation method and equipment thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113370592A (en) * | 2021-05-31 | 2021-09-10 | 赵培翔 | Manufacturing device for wide-width fiber net reinforced plastic laminated composite sheet |
| CN113427878A (en) * | 2021-05-31 | 2021-09-24 | 王浩 | Manufacturing equipment for wide fiber web reinforced plastic laminated composite sheet |
| CN113370592B (en) * | 2021-05-31 | 2024-01-30 | 赵培翔 | Manufacturing device for wide fiber net reinforced plastic laminated composite sheet |
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