CN109396833A

CN109396833A - A kind of on-board air conditioner control panel full-automation production line

Info

Publication number: CN109396833A
Application number: CN201811420969.9A
Authority: CN
Inventors: 覃方锐
Original assignee: Shanghai Key Automotive Plastic Component Co Ltd
Current assignee: Novaris Pinghu Automotive Parts Co ltd
Priority date: 2018-11-27
Filing date: 2018-11-27
Publication date: 2019-03-01
Anticipated expiration: 2038-11-27
Also published as: CN109396833B

Abstract

The present invention relates to field of mechanical technique, specifically a kind of on-board air conditioner control panel full-automation production line.A kind of on-board air conditioner control panel full-automation production line, it is characterized by: rack is equipped with hollow assembly line, light guide assembly station, contact assembly station are sequentially connected on hollow assembly line counterclockwise, a&b bracket assembly station, c&d bracket assembly station, e bracket and panel-mounted station wave key assembly station, OFF key assembly station, four key assembly stations, two dimensional code and print and paste station, by bonding force detection station, vision-based detection station；Driving motor is connected with below one end of hollow assembly line, hollow assembly line is equipped with conveyor belt；The input terminal of each station is equipped with sensor, stop cylinder and jacking cylinder.Compared with the existing technology, it is detected using the automatic reciprocating clamping finished product materials of mechanical arm, whole process is operated without personnel, is saved artificial feeding, discharge, is completely eliminated manual operation single device bring security risk.

Description

A kind of on-board air conditioner control panel full-automation production line

Technical field

The present invention relates to field of mechanical technique, specifically a kind of on-board air conditioner control panel full-automation production line.

Background technique

Due to involving the assembly of light source indicator, contact, bracket, button etc. in on-board air conditioner control panel, using biography The artificial assembly of the station one by one beat of system is long, is also easy to produce neglected loading, assembles the quality risks such as not in place, open defect, assembly rhythm is slow, Investment operational personnel is more, is unsuitable for producing in enormous quantities.Therefore it needs to design, manufacture, developing special full-automatic production line, To promote automatic capability.

Summary of the invention

The present invention in order to overcome the deficiencies of the prior art, provides a kind of on-board air conditioner control panel full-automation production line, people The upper and lower product of work, automatic production line realize assembly, detection automatically, realize overall process full-automation assembly and detect operation Pipelining equipment.

To achieve the above object, a kind of on-board air conditioner control panel full-automation production line, including light guide assembly are designed Station, contact assembly station, a&b bracket assembly station, c&d bracket assembly station, e bracket and panel-mounted station, wave by Key assembly station, OFF key assembly station, four key assembly stations, two dimensional code printing paste station, press bonding force detection station, Vision-based detection station, hollow assembly line, rack, it is characterised in that: rack is equipped with hollow assembly line, inverse time on hollow assembly line Needle is sequentially connected light guide assembly station, contact assembly station, a&b bracket assembly station, c&d bracket assembly station, e bracket and Panel-mounted station waves key assembly station, OFF key assembly station, four key assembly stations, two dimensional code printing stickup work Bonding force detection station, vision-based detection station are pressed in position；Driving motor, hollow flowing water are connected with below one end of hollow assembly line Line is equipped with conveyor belt；The input terminal of each station is equipped with sensor, stop cylinder and jacking cylinder；Positioned at hollow assembly line If being equipped with dryed product support plate.

The light guide assembly station includes light guide assembly station machinery clamp hand, the movement of light guide assembly station Y-axis Mould group, light guide assembly station stop cylinder, light guide assembly station sensor, light guide assembly station fit drawing die group, leaded light Body assembly station Y-axis mobile motor, light guide assembly station directly shake mould group, light guide assembler's circle of position vibration mould group, light guide dress Allotment of labor's circle of position vibration mould group by light guide assembly station directly shake mould group connect light guide assembly station fit drawing die group；Positioned at light guide Light guide assembly station sensor, light guide assembly station sensor are equipped in front of assembly station fit drawing die group between conveyor belt Side be equipped with light guide assembly station stop cylinder；Light guide is equipped at the upper side of light guide assembly station stop cylinder The upper end connection light guide assembly station Y-axis of the lower end of assembly station machinery clamp hand, light guide assembly station machinery clamp hand is mobile The bottom of mould group, the mobile mould group of the light guide assembly station Y-axis connects Y-axis mobile motor.

The contact assembly station includes contact assembly station machinery clamp hand, the mobile mould group of contact assembly station Y-axis, touching Point assembly station stop cylinder, contact assembly station sensor, contact assembly station fit drawing die group, contact assembly station are directly shaken mould Group, contact assembler's circle of position shake mould group, and assembler's circle of position vibration mould group in contact is directly shaken mould group connecting terminal by contact assembly station Assembly station fit drawing die group；Contact assembly station is equipped between conveyor belt in front of the assembly station fit drawing die group of contact to sense The side of device, contact assembly station sensor is equipped with contact assembly station stop cylinder；Positioned at contact assembly station stop cylinder Upper side is equipped with the lower end of contact assembly station machinery clamp hand, the upper end connecting terminal assembly of contact assembly station machinery clamp hand Station Y-axis moves mould group.

The a&b bracket assembly station includes a&b bracket assembly station sensor, a&b bracket assembly station blocking gas The mobile mould group of cylinder, a&b bracket assembly station fit drawing die group, a&b bracket assembly station Y-axis, a&b bracket assembly station machinery folder Hand, a&b bracket assembly station directly shake mould group, a&b bracket assembler's circle of position vibration mould group, are located at front and rear sides point in the middle part of conveyor belt Not She You a&b bracket assembler's circle of position shake mould group, a&b bracket assembler's circle of position shake mould group output end connection a&b bracket assembly Station directly shakes mould group, and positioned at two sides, a&b bracket assembly station, which directly shakes, connects a&b bracket assembly station Y by bracket between mould group Axis moves mould group, and the lower end of the mobile mould group of a&b bracket assembly station Y-axis connects a&b by a&b bracket assembly station fit drawing die group Bracket assembly station machinery clamp hand；A&b bracket assembly station sensor, the assembly of a&b bracket are equipped between the conveyor belt The side of station sensor is equipped with a&b bracket assembly station stop cylinder.

The c&d bracket assembly station includes c&d bracket assembly station sensor, c&d bracket assembly station blocking gas The mobile mould group of cylinder, c&d bracket assembly station fit drawing die group, c&d bracket assembly station Y-axis, c&d bracket assembly station machinery folder Hand, c&d bracket assembly station directly shake mould group, c&d bracket assembler's circle of position vibration mould group, on the right side of a&b bracket assembly station Conveyor belt front and rear sides are respectively equipped with c&d bracket assembler's circle of position vibration mould group, the output of c&d bracket assembler's circle of position vibration mould group End connection c&d bracket assembly station directly shakes mould group, and positioned at two sides, c&d bracket assembly station directly shakes between mould group through bracket connection C&d bracket assembly station Y-axis moves mould group, and the lower end of the mobile mould group of c&d bracket assembly station Y-axis passes through c&d bracket assembler Position fit drawing die group connects c&d bracket assembly station machinery clamp hand；C&d bracket assembly station is equipped between the conveyor belt to pass The side of sensor, c&d bracket assembly station sensor is equipped with c&d bracket assembly station stop cylinder.

The e bracket and panel-mounted station includes e bracket and panel-mounted station sensor, e bracket and panel dress Allotment of labor position stop cylinder, e bracket and panel-mounted station fit drawing die group, e bracket and panel-mounted station Y-axis mobile mould group, e branch Frame and panel-mounted station machinery clamp hand, e bracket and panel-mounted station directly shake, and mould group, e bracket and panel-mounted station are round to shake Mould group, the rear side of the conveyor belt on the right side of c&d bracket assembly station are equipped with e bracket and panel-mounted station circle vibration mould group, e The output end connection e bracket and panel-mounted station of bracket and panel-mounted station circle vibration mould group directly shake mould group, be located at e bracket and The panel-mounted station mould group front side top that directly shakes passes through bracket and connects the mobile mould group of e bracket and panel-mounted station Y-axis, e bracket And the lower end of the mobile mould group of panel-mounted station Y-axis connects e bracket and panel by e bracket and panel-mounted station fit drawing die group Assembly station machinery clamp hand；Between conveyor belt below e bracket and panel-mounted station machinery clamp hand be equipped with e bracket and The side of panel-mounted station sensor, e bracket and panel-mounted station sensor is equipped with e bracket and panel-mounted station stops Cylinder.

The key assembly station that waves includes waving key assembly station feed mould group, waving key assembly station X Axis moves mould group, waves the mobile mould group of key assembly station Y-axis, wave the mobile mould group of key assembly station Z axis, wave key dress With station assembly pressure head, key assembly station rewinding mould group is waved, key assembly station sensor is waved, waves key assembler Position stop cylinder, the front side of the conveyor belt on the right side of e bracket and panel-mounted station, which is equipped with, waves the confession of key assembly station The mobile mould group of key assembly station X-axis is waved in the one end for expecting mould group, the other end connection for waving key assembly station feed mould group One end, the other end connection for waving the mobile mould group of key assembly station X-axis waves key assembly station rewinding mould group；Positioned at shaking The top of the mobile mould group of pendulum key assembly station X-axis waves key assembly station Y-axis by bracket connection and moves mould group, wave by The upper end of the mobile mould group of key assembly station Z axis is waved in connection in the mobile mould group of key assembly station Y-axis, waves key assembly station Key assembly station assembly pressure head is waved in the lower end connection of the mobile mould group of Z axis；Described waves key assembly station assembly pressure head Side connect cylinder；It is connected in the rack below the conveyor belt waved on rear side of the mobile mould group of key assembly station X-axis Equipped with key assembly station sensor is waved, the side for waving key assembly station sensor, which is equipped with, waves key assembler's steric hindrance Keep off cylinder.

The OFF key assembly station includes OFF key assembly station feed mould group, the shifting of OFF key assembly station X-axis The mobile mould group of dynamic model group, OFF key assembly station Y-axis, OFF key assembly station Z axis mobile mould group, OFF key assembly station It assembles pressure head, OFF key assembly station rewinding mould group, OFF key assembly station sensor, OFF key assembly station and stops gas Cylinder is equipped with one end of OFF key assembly station feed mould group positioned at the rear side for the conveyor belt for waving key assembly station rear, OFF key assembly station is fed one end of the mobile mould group of other end connection OFF key assembly station X-axis of mould group, OFF key dress The other end with the mobile mould group of station X-axis connects OFF key assembly station rewinding mould group；It is moved positioned at OFF key assembly station X-axis The top of dynamic model group connects the mobile mould group of OFF key assembly station Y-axis, the mobile mould group of OFF key assembly station Y-axis by bracket The upper end of the upper mobile mould group of connection OFF key assembly station Z axis, the lower end connection of the mobile mould group of OFF key assembly station Z axis OFF key assembly station assembles pressure head；The side of the OFF key assembly station assembly pressure head connects cylinder；It is pressed positioned at OFF It is connected with OFF key assembly station sensor in the rack below conveyor belt on front side of the mobile mould group of key assembly station X-axis, The side of OFF key assembly station sensor is equipped with OFF key assembly station stop cylinder.

The four key assembly stations include four key assembly stations feed mould group, the movement of four key assembly station X-axis The mobile mould group of mould group, four key assembly station Y-axis, the mobile mould group of four key assembly station Z axis, four key assembly stations assembly pressure Head, four key assembly station rewinding mould groups, four key assembly station sensors, four key assembly station stop cylinders are located at OFF The rear side of conveyor belt on the left of key assembly station is equipped with one end of four key assembly stations feed mould group, four key assemblers The other end of position feed mould group connects one end of the mobile mould group of four key assembly station X-axis, the mobile mould of four key assembly station X-axis The other end of group connects four key assembly station rewinding mould groups；Pass through above the mobile mould group of four key assembly station X-axis Bracket connects the mobile mould group of four key assembly station Y-axis, connects four key assemblers in the mobile mould group of four key assembly station Y-axis The upper end of the mobile mould group of position Z axis, the lower end of the mobile mould group of four key assembly station Z axis connect four key assembly stations assembly pressure Head；The side of the four key assembly stations assembly pressure head connects cylinder；Before the mobile mould group of four key assembly station X-axis It is connected with four key assembly station sensors in rack below the conveyor belt of side, the one of four key assembly station sensors Side is equipped with four key assembly station stop cylinders.

It includes that station sensor is pasted in two dimensional code printing, two dimensional code printing is pasted that station 0 is pasted in the two dimensional code printing The mobile mould of station Z axis is pasted in station stop cylinder, two dimensional code print system, sucker pressure head, moving in rotation mould group, two dimensional code printing Group, two dimensional code printing paste the mobile mould group of station Y-axis, and the rear side of the conveyor belt on the left of four key assembly stations is equipped with two Code print system 0 is tieed up, a upper side of two dimensional code print system 0 is equipped with the lower end of sucker pressure head 0, and the upper end of sucker pressure head 0 connects One end of moving in rotation mould group 0 is connect, the mobile mould group of station Z axis is pasted in the other end connection two dimensional code printing of moving in rotation mould group 0 0, station Y-axis movement mould group 0 is pasted in the right end connection two dimensional code printing for printing the mobile mould group 0 of stickup station Z axis positioned at two dimensional code, Two dimensional code printing is pasted the mobile mould group 0 of station Y-axis and is connect by bracket with rack；Positioned at the defeated of 0 front side of two dimensional code print system It send and is connected with two dimensional code printing stickup station sensor 0 in the rack below belt, station sensor 0 is pasted in two dimensional code printing Side be equipped with two dimensional code printing paste station stop cylinder 0.

It is described by bonding force detection station include by bonding force detection station sensor, by bonding force detection station stop cylinder, Move mould group by bonding force detection station product clamp hand, by bonding force detection station XY axis, mould group is moved by bonding force detection station Y-axis, By the mobile mould group of bonding force detection station Z axis, press bonding force detection station force sensor system, by bonding force detection station dynamometry head, position It is equipped in the rear side that two dimensional code prints the conveyor belt for pasting 0 left side of station by the mobile mould group of bonding force detection station XY axis, key The top of the mobile mould group of power detection station XY axis is equipped with one end by bonding force detection station dynamometry head, by bonding force detection station dynamometry The lower end of bonding force detection station force sensor system is pressed in the other end connection of head, by the upper of bonding force detection station force sensor system End connection is pressed by the right end of the mobile mould group of bonding force detection station Z axis by bracket connection by the mobile mould group of bonding force detection station Z axis Work is detected by bonding force by the lower end connection of the mobile mould group of bonding force detection station Y-axis in the upper end of the mobile mould group of bonding force detection station Y-axis Position product clamp hand；Be connected on by the rack below the conveyor belt on front side of the mobile mould group of bonding force detection station XY axis by Bonding force detection station sensor is equipped with by the side of bonding force detection station sensor and presses bonding force detection station stop cylinder.

The vision-based detection station includes vision-based detection station sensor, vision-based detection station stop cylinder, vision inspection Survey the mobile mould group of work station product clamp hand, vision-based detection station XY axis, vision-based detection station Y-axis mobile mould group, vision-based detection station Z Axis moves mould group, vision-based detection station industrial camera light-source system, vision-based detection station NG product transmission belt, is located at and detects by bonding force The rear side of conveyor belt on the left of station is equipped with the mobile mould group of vision-based detection station XY axis, the mobile mould group of vision-based detection station XY axis Top be equipped with vision-based detection station industrial camera light-source system one end, vision-based detection station industrial camera light-source system it is another One end connects the mobile mould group of vision-based detection station Z axis, and the right end of the mobile mould group of vision-based detection station Z axis connects vision by bracket The upper end of the mobile mould group of detection station Y-axis, the lower end connection vision-based detection work station product folder of the mobile mould group of vision-based detection station Y-axis Hand；Vision-based detection station NG product transmission belt is connected by bracket on rear side of vision-based detection station industrial camera light-source system；Position It is moved in vision-based detection station XY axis and is connected with vision-based detection station sensing in the rack below the conveyor belt on front side of mould group The side of device, vision-based detection station sensor is equipped with vision-based detection station stop cylinder.

The present invention compared with the existing technology, is detected, whole process is not necessarily to personnel using the automatic reciprocating clamping finished product materials of mechanical arm Operation, saves artificial feeding, discharge, completely eliminates manual operation single device bring security risk.

Assembly detection automatic technology is horizontal, energy level obtains very big promotion, and integrated operation is simple, is suitable for high-volume Production；It significantly reduces labor intensity of workers, ensure that product quality, assembly detection efficiency are promoted, substantially save artificial, drop Low production cost.

Detailed description of the invention

Fig. 1, Fig. 2 are overall structure of the present invention.

Fig. 3 is hollow pipeline organization schematic diagram.

Fig. 4 is light guide assembly station structural schematic diagram.

Fig. 5 is contact assembly station structural schematic diagram.

Fig. 6 is a&b bracket assembly station structural schematic diagram.

Fig. 7 is c&d bracket assembly station structural schematic diagram.

Fig. 8 is e bracket and panel-mounted station structure schematic diagram.

Fig. 9 is to wave key assembly station structural schematic diagram.

Figure 10 is OFF key assembly station structural schematic diagram.

Figure 11 is four key assembly station structural schematic diagrams.

Figure 12 is that station structure schematic diagram is pasted in two dimensional code printing.

Figure 13 is by bonding force detection station structural schematic diagram.

Figure 14 is vision-based detection station structure schematic diagram.

Specific embodiment

The invention will now be described in further detail with reference to the accompanying drawings.

As shown in figs. 1 to 14, rack 15 is equipped with hollow assembly line 1, is sequentially connected and leads counterclockwise on hollow assembly line 1 Body of light assembly station 2, contact assembly station 3, a&b bracket assembly station 4, c&d bracket assembly station 5, e bracket and panel-mounted Station 6 waves key assembly station 7, OFF key assembly station 8, four key assembly stations 9, two dimensional code printing stickup station 10, bonding force detection station 11, vision-based detection station 12 are pressed；It is connected with driving motor 13 below one end of hollow assembly line 1, is returned Type assembly line 1 is equipped with conveyor belt 14；The input terminal of each station is equipped with sensor, stop cylinder and jacking cylinder；It is located at If hollow assembly line 1 is equipped with dryed product support plate 16.

Light guide assembly station 2 include light guide assembly station machinery clamp hand, the mobile mould group of light guide assembly station Y-axis, Light guide assembly station stop cylinder, light guide assembly station sensor, light guide assembly station fit drawing die group, light guide assembly Station Y-axis mobile motor, light guide assembly station directly shake mould group, light guide assembler's circle of position vibration mould group, light guide assembly station Circle vibration mould group 2-3 is directly shaken mould group 2-6 connection light guide assembly station fit drawing die group 2-8 by light guide assembly station；Positioned at leading Light guide assembly station sensor 2-5, light guide dress are equipped in front of body of light assembly station fit drawing die group 2-8 between conveyor belt 14 Side with station sensor 2-5 is equipped with light guide assembly station stop cylinder 2-4；Positioned at light guide assembly station stop cylinder The lower end of light guide assembly station machinery clamp hand 2-2 is equipped at the upper side of 2-4, light guide assembly station machinery clamp hand 2-2's is upper The end mobile mould group 2-1 of connection light guide assembly station Y-axis, the bottom of the mobile mould group 2-1 of the light guide assembly station Y-axis connect Meet Y-axis mobile motor 2-7.

Contact assembly station 3 includes contact assembly station machinery clamp hand, the mobile mould group of contact assembly station Y-axis, contact dress Allotment of labor position stop cylinder, contact assembly station sensor, contact assembly station fit drawing die group, contact assembly station directly shake mould group, Contact assembler's circle of position shake mould group, contact assembler's circle of position vibration mould group 3-6 by contact assembly station directly shake the 3-5 connection of mould group touch Point assembly station fit drawing die group 3-4；Contact is equipped between conveyor belt 14 in front of the assembly station fit drawing die group 3-4 of contact to fill With station sensor 3-3, the side of contact assembly station sensor 3-3 is equipped with contact assembly station stop cylinder 3-2；Positioned at touching The lower end of contact assembly station machinery clamp hand 3-7, contact assembly station machine are equipped at the upper side of point assembly station stop cylinder 3-2 The mobile mould group 3-1 of the upper end connecting terminal assembly station Y-axis of tool clamp hand 3-7.

A&b bracket assembly station 4 includes a&b bracket assembly station sensor, a&b bracket assembly station stop cylinder, a&b Bracket assembly station fit drawing die group, a&b bracket assembly station Y-axis mobile mould group, a&b bracket assembly station machinery clamp hand, a&b branch Frame assembly station directly shake mould group, a&b bracket assembler's circle of position vibration mould group, be respectively equipped with positioned at 14 middle part front and rear sides of conveyor belt The output end connection a&b bracket assembly of a&b bracket assembler's circle of position vibration mould group 4-6, a&b bracket assembler's circle of position vibration mould group 4-6 Station directly shakes mould group 4-7, and positioned at two sides, a&b bracket assembly station, which directly shakes, connects the assembly of a&b bracket by bracket between mould group 4-7 It is assembled by a&b bracket assembly station the lower end of the mobile mould group 4-4 of mobile mould group 4-4, a&b the bracket assembly station Y-axis of station Y-axis Mould group 4-3 connection a&b bracket assembly station machinery clamp hand 4-5；A&b bracket assembly station is equipped between the conveyor belt 14 The side of sensor 4-1, a&b bracket assembly station sensor 4-1 is equipped with a&b bracket assembly station stop cylinder 4-2.

C&d bracket assembly station 5 includes c&d bracket assembly station sensor, c&d bracket assembly station stop cylinder, c&d Bracket assembly station fit drawing die group, c&d bracket assembly station Y-axis mobile mould group, c&d bracket assembly station machinery clamp hand, c&d branch Frame assembly station directly shakes mould group, c&d bracket assembler's circle of position vibration mould group, the conveyor belt positioned at the right side of a&b bracket assembly station 4 14 front and rear sides are respectively equipped with the output of c&d bracket assembler's circle of position vibration mould group 5-6, c&d bracket assembler's circle of position vibration mould group 5-6 End connection c&d bracket assembly station directly shakes mould group 5-7, and positioned at two sides, c&d bracket assembly station, which directly shakes, passes through branch between mould group 5-7 The lower end of the mobile mould group 5-4 of mobile mould group 5-4, c&d the bracket assembly station Y-axis of frame connection c&d bracket assembly station Y-axis passes through c& D bracket assembly station fit drawing die group 5-3 connection c&d bracket assembly station machinery clamp hand 5-5；It is set between the conveyor belt 14 There is the side of c&d bracket assembly station sensor 5-1, c&d bracket assembly station sensor 5-1 to be equipped with c&d bracket assembly station Stop cylinder 5-2.

E bracket and panel-mounted station 6 include e bracket and panel-mounted station sensor, e bracket and panel-mounted station The mobile mould group of stop cylinder, e bracket and panel-mounted station fit drawing die group, e bracket and panel-mounted station Y-axis, e bracket and face Plate assembly station machinery clamp hand, e bracket and panel-mounted station directly shake mould group, e bracket and panel-mounted station circle vibration mould group, position E bracket and the circle vibration of panel-mounted station mould group 6-6, e are equipped in the rear side of the conveyor belt 14 on 5 right side of c&d bracket assembly station The output end connection e bracket and panel-mounted station of bracket and panel-mounted station circle vibration mould group 6-6 directly shake mould group 6-7, are located at e Bracket and panel-mounted station the mould group 6-7 front side top that directly shakes pass through bracket and connect the mobile mould of e bracket and panel-mounted station Y-axis The lower end of group 6-4, e bracket and the mobile mould group 6-4 of panel-mounted station Y-axis pass through e bracket and panel-mounted station fit drawing die group 6-3 connection e bracket and panel-mounted station machinery clamp hand 6-5；Below e bracket and panel-mounted station machinery clamp hand 6-5 Conveyor belt 14 between be equipped with e bracket and panel-mounted station sensor 6-1, e bracket and panel-mounted station sensor 6-1 Side be equipped with e bracket and panel-mounted station stop cylinder 6-2.

Waving key assembly station 7 includes waving key assembly station feed mould group, waving the movement of key assembly station X-axis Mould group waves the mobile mould group of key assembly station Y-axis, waves the mobile mould group of key assembly station Z axis, waves key assembly station Assembly pressure head waves key assembly station rewinding mould group, waves key assembly station sensor, waves the blocking of key assembly station Cylinder is equipped with positioned at the front side of the conveyor belt 14 on 6 right side of e bracket and panel-mounted station and waves key assembly station feed mould The mobile mould of key assembly station X-axis is waved in one end of group 7-1, the other end connection for waving key assembly station feed mould group 7-1 Key assembly station rewinding mould is waved in one end of group 7-2, the other end connection for waving the mobile mould group 7-2 of key assembly station X-axis Group 7-3；Key assembly station Y-axis is waved by bracket connection positioned at the top for waving the mobile mould group 7-2 of key assembly station X-axis Mobile mould group 7-6 waves connection on the mobile mould group 7-6 of key assembly station Y-axis and waves the mobile mould group 7- of key assembly station Z axis Key assembly station assembly pressure head 7-8 is waved in 7 upper end, the lower end connection for waving the mobile mould group 7-7 of key assembly station Z axis； The side connection cylinder for waving key assembly station assembly pressure head 7-8；Mould is moved positioned at key assembly station X-axis is waved It is connected in the rack 15 of 14 lower section of conveyor belt on rear side of group 7-2 and waves key assembly station sensor 7-5, wave key The side of assembly station sensor 7-5 is equipped with and waves key assembly station stop cylinder 7-4.

OFF key assembly station 8 includes OFF key assembly station feed mould group, the mobile mould of OFF key assembly station X-axis The mobile mould group of group, OFF key assembly station Y-axis, the mobile mould group of OFF key assembly station Z axis, the assembly of OFF key assembly station Pressure head, OFF key assembly station rewinding mould group, OFF key assembly station sensor, OFF key assembly station stop cylinder, position The one of OFF key assembly station feed mould group 8-1 is equipped in the rear side for the conveyor belt 14 for waving 7 rear of key assembly station End, OFF key assembly station are fed one end of the mobile mould group 8-2 of other end connection OFF key assembly station X-axis of mould group 8-1, The other end of the mobile mould group 8-2 of OFF key assembly station X-axis connects OFF key assembly station rewinding mould group 8-3；It is pressed positioned at OFF The top of the mobile mould group 8-2 of key assembly station X-axis connects the mobile mould group 8-6 of OFF key assembly station Y-axis by bracket, and OFF is pressed The upper end of the mobile mould group 8-7 of connection OFF key assembly station Z axis, the assembly of OFF key on the mobile mould group 8-6 of key assembly station Y-axis The lower end connection OFF key assembly station of the mobile mould group 8-7 of station Z axis assembles pressure head 8-8；The OFF key assembly station The side for assembling pressure head 8-8 connects cylinder；Under the conveyor belt 14 on front side of the mobile mould group 8-2 of OFF key assembly station X-axis The side that OFF key assembly station sensor 8-5, OFF key assembly station sensor 8-5 is connected in the rack 15 of side is set There is OFF key assembly station stop cylinder 8-4.

Four key assembly stations 9 are fed mould group including four key assembly stations, four key assembly station X-axis move mould group, Four key assembly station Y-axis move the mobile mould group of mould group, four key assembly station Z axis, four key assembly stations assemble pressure head, four Key assembly station rewinding mould group, four key assembly station sensors, four key assembly station stop cylinders are located at OFF key The rear side of the conveyor belt 14 in 8 left side of assembly station is equipped with one end of four key assembly stations feed mould group 9-1, the assembly of four keys The other end that station is fed mould group 9-1 connects one end of the mobile mould group 9-2 of four key assembly station X-axis, four key assembly station X The other end of the mobile mould group 9-2 of axis connects four key assembly station rewinding mould group 9-3；It is mobile positioned at four key assembly station X-axis The top of mould group 9-2 connects the mobile mould group 9-6 of four key assembly station Y-axis, the mobile mould of four key assembly station Y-axis by bracket The upper end of the mobile mould group 9-7 of four key assembly station Z axis is connected on group 9-6, the mobile mould group 9-7's of four key assembly station Z axis Lower end connects four key assembly stations and assembles pressure head 9-8；The side of the four key assembly stations assembly pressure head 9-8 connects gas Cylinder；Be connected in the rack 15 of 14 lower section of conveyor belt on front side of the mobile mould group 9-2 of four key assembly station X-axis four by The side of key assembly station sensor 9-5, four key assembly station sensor 9-5 are equipped with four key assembly station stop cylinder 9- 4。

It includes that station sensor is pasted in two dimensional code printing, station resistance is pasted in two dimensional code printing that station 10 is pasted in two dimensional code printing Keep off cylinder, two dimensional code print system, sucker pressure head, moving in rotation mould group, two dimensional code printing stickup station Z axis mobile mould group, two It ties up code printing and pastes the mobile mould group of station Y-axis, the rear side positioned at the conveyor belt 14 in four key assembly stations, 9 left side is equipped with two dimension A upper side of code print system 10-7, two dimensional code print system 10-7 are equipped with the lower end of sucker pressure head 10-6, sucker pressure head 10- The other end connection two dimensional code printing of one end of 6 upper end connection moving in rotation mould group 10-5, moving in rotation mould group 10-5 is pasted Station Z axis moves mould group 10-4, and the right end connection two dimensional code printing for pasting the mobile mould group 10-4 of station Z axis is printed positioned at two dimensional code The mobile mould group 10-3 of station Y-axis is pasted, two dimensional code printing is pasted the mobile mould group 10-3 of station Y-axis and connected by bracket and rack 15 It connects；Two dimensional code printing is connected in the rack 15 of 14 lower section of conveyor belt on front side of two dimensional code print system 10-7 to paste Station sensor 10-2, the side that station sensor 10-2 is pasted in two dimensional code printing are equipped with two dimensional code printing stickup station and stop gas Cylinder 10-1.

Include by bonding force detection station sensor by bonding force detection station 11, press bonding force detection station stop cylinder, key Power detection station product clamp hand presses the mobile mould group of bonding force detection station XY axis, by bonding force detection station Y-axis mobile mould group, key Power detection station Z axis moves mould group, presses bonding force detection station force sensor system, presses bonding force detection station dynamometry head, is located at two The rear side for tieing up the conveyor belt 14 that 10 left side of station is pasted in code printing is equipped with by the mobile mould group 11-8 of bonding force detection station XY axis, is pressed The top of the mobile mould group 11-8 of bonding force detection station XY axis is equipped with one end by bonding force detection station dynamometry head 11-7, examines by bonding force The lower end of bonding force detection station force sensor system 11-6 is pressed in the other end connection for surveying station dynamometry head 11-7, detects work by bonding force The upper end connection of position force sensor system 11-6 is moved by the mobile mould group 11-5 of bonding force detection station Z axis by bonding force detection station Z axis The right end of dynamic model group 11-5, by the upper end of the mobile mould group 11-4 of bonding force detection station Y-axis, detects work by bonding force by bracket connection Bonding force detection station product clamp hand 11-3 is pressed in the lower end connection of the mobile mould group 11-4 of position Y-axis；Positioned at by bonding force detection station XY axis It is connected in the rack 15 of 14 lower section of conveyor belt on front side of mobile mould group 11-8 by bonding force detection station sensor 11-2, presses The side of bonding force detection station sensor 11-2, which is equipped with, presses bonding force detection station stop cylinder 11-1.

Vision-based detection station 12 includes vision-based detection station sensor, vision-based detection station stop cylinder, vision-based detection work The mobile mould group of position product clamp hand, vision-based detection station XY axis, the mobile mould group of vision-based detection station Y-axis, vision-based detection station Z axis move Dynamic model group, vision-based detection station industrial camera light-source system, vision-based detection station NG product transmission belt are located at and press bonding force detection station The rear side of the conveyor belt 14 in 11 left sides is equipped with the mobile mould group 12-8 of vision-based detection station XY axis, and vision-based detection station XY axis is mobile The top of mould group 12-8 is equipped with one end of vision-based detection station industrial camera light-source system 12-6, vision-based detection station industrial camera The other end mobile mould group 12-5 of connection vision-based detection station Z axis of light-source system 12-6, the mobile mould group of vision-based detection station Z axis The right end of 12-5 connects the upper end of the mobile mould group 12-4 of vision-based detection station Y-axis, the mobile mould of vision-based detection station Y-axis by bracket The lower end of group 12-4 connects vision-based detection work station product clamp hand 12-3；Positioned at vision-based detection station industrial camera light-source system 12-6 Rear side connects vision-based detection station NG product transmission belt 12-7 by bracket；Before the mobile mould group 12-8 of vision-based detection station XY axis Vision-based detection station sensor 12-2, vision-based detection station sensor are connected in the rack 15 of 14 lower section of conveyor belt of side The side of 12-2 is equipped with vision-based detection station stop cylinder 12-1.

As shown in Figure 1 to Figure 3, whole full-automatic production wire frame is made of hollow assembly line 1, is built using profile, Whole is in " returning " character form structure, and the counterclockwise operation work of product support plate, since feeding station, right side, which is disposed with, is led Body of light assembly station 2, contact assembly station 3, a&b bracket assembly station 4, c&d bracket assembly station 5, e bracket and panel-mounted Station 6 waves key assembly station 7, OFF key assembly station 8, four key assembly stations 9, two dimensional code printing stickup station 10, bonding force detection station 11, vision-based detection station 12 and desk checking multiple package position are pressed.Compared with prior art, this is full-automatic Each single device is together in series by production line using assembly line, using the mobile mould of X Y Z axis between each assembly station, detection station Group transmission material, the working method that 12 pieces of support plates successively circulate manually in feeding station feeding and start, manually in discharge station Pickup is simultaneously examined, and whole process fully achieves electromechanical automatic, and no personnel participate in, it is ensured that personnel safety production and product quality Consistency；Peripheral separate unit assembly equipment, detection device can increase and decrease according to actual production process condition, realize that entry multi-configuration produces Product flexible production, first mate reduce equipment investment expense；Whole automatic production line saves 3 people of operator, life compared with single device It produces beat and efficiency improves 50% or more.

Each assembly line is driven by driving motor 13, and then drives 14 rolling-operation of conveyor belt, and artificial piece uploading starting is set After standby, product support plate 16 runs to each assembly station, each after the sensor of each station detects product support plate 16 in place The stop cylinder of station stops product support plate 16, and the jacking cylinder of each station rises immediately, product support plate 16 is jacked de- Conveyor belt 14 from hollow assembly line 1 is clamped for its each assembly station and each detection station mechanism action, is filled Match, detect.Compared with prior art, since place space limits and to save equipment land occupation usable floor area, the pipeline design is Square " returns " character form structure, reduces pipeline length direction size, extends operative orientation towards width direction；And consider transport and Installation and debugging convenience designs eight sections of pipelined combinations altogether and is assembled, and right side assembly line envisaged underneath is open, convenient for artificial Concentrate feeding and plant maintenance, maintenance；According to practical condition, each assembly line speed of service can be adjusted according to productive temp Section, to meet disparity items beat demand.

As shown in figure 4, product support plate 16 is transported to light guide assembler under the driving of driving motor 13 by conveyor belt 14 Position 2, after light guide assembly station sensor 2-5 detects product support plate 16 in place, light guide assembly station stop cylinder 2-4 resistance Product support plate 16 is blocked, the jacking cylinder mechanism of light guide assembly station rises immediately, and product support plate 16 is jacked and is detached from hollow The conveyor belt 14 of assembly line 1, after system detection to signal, operation is driven before and after the mobile mould group 2-1 of light guide assembly station Y-axis Light guide assembly station machinery clamp hand 2-2 is grabbed on product to light guide assembly station fit drawing die group 2-8, light guide assembly station Fit drawing die group 2-8 carries out positioning clamping to product, and Y-axis mobile motor 2-7 lead agency does back-and-forth motion for it in 7 positions point Not Zhuan Pei light source indicator, light guide assembly station fit drawing die group 2-8 then does jacking assembly movement up and down in fixed position, together When, light source indicator carries out Full-automatic feeding, and material passes through light guide assembler circle of position vibration mould group 2-3 automatic vibration, screening, row Column, automatically into light guide assembly station directly shake mould group 2-6 carry out ordered arrangement, storing, for its mechanism automatic assembling.Assembly is dynamic After the completion of work, light guide assembly station machinery clamp hand 2-2 clamps product, in the band of the mobile mould group 2-1 of light guide assembly station Y-axis Under dynamic, product after assembly is placed on product support plate 16, light guide assembly station stop cylinder 2-4 and light guide assembly station Jacking cylinder mechanism decline, product support plate 16 conveyor belt 14 drive flow down go to next station.With prior art phase Than using the automatic reciprocating clamping of mechanical arm and assembly material, whole process operate without personnel, saves artificial feeding, discharge, disappear completely In addition to manual operation single device bring security risk.

As shown in figure 5, product support plate 16 is transported to contact assembler under the driving of driving motor 13 by conveyor belt 14 Position, after contact assembly station sensor 3-3 detects product support plate 16 in place, contact assembly station stop cylinder 3-2 is stopped Product support plate 16, the jacking cylinder mechanism of contact assembly station rises immediately, and product support plate 16 is jacked and is detached from conveyor belt 14, After system detection to signal, operation band movable contact assembly station machinery clamp hand 3- before and after the mobile mould group 3-1 of contact assembly station Y-axis On 7 crawl products to assembly tooling, tooling carries out positioning clamping to product, and contact assembly station fit drawing die group 3-4 is then in fixation Position jacks assembly movement above and below doing, meanwhile, contact carries out Full-automatic feeding, and material passes through contact assembler circle of position vibration mould group 3- 6 automatic vibrations, screening, arrangement, automatically into contact assembly station directly shake mould group 3-5 carry out ordered arrangement, storing, for its mechanism Automatic assembling.After the completion of assembly movement, contact assembly station machinery clamp hand 3-7 clamps product, mobile in contact assembly station Y-axis Under the drive of mould group 3-1, product after assembly is placed on product support plate 16, contact assembly station stop cylinder 3-2 and jacking Cylinder mechanism decline, product support plate 16 flow down in the drive of conveyor belt 14 and go to next station.Compared with prior art, it uses The automatic reciprocating clamping of mechanical arm and assembly material, whole process save artificial feeding, discharge, completely eliminate people without personnel's operation Work operates single device bring security risk；Automatic feeding system designs channel structure, promotes feed efficiency.

As shown in fig. 6, conveyor belt 14 is transported to the assembly of a&b bracket under the driving of driving motor 13, by product support plate 16 Station, after a&b bracket assembly station sensor 4-1 detects product support plate 16 in place, a&b bracket assembly station stop cylinder 4- 2 stop product support plate 16, and the jacking cylinder mechanism of a&b bracket assembly station rises immediately, and product support plate 16 is jacked and is detached from Conveyor belt 14 is flowed, after system detection to signal, operation drives a&b branch before and after the mobile mould group 4-4 of a&b bracket assembly station Y-axis Frame assembly station machinery clamp hand 4-5 is grabbed on product to assembly tooling, and tooling carries out positioning clamping, the assembly of a&b bracket to product Station fit drawing die group 4-3 then does loading and unloading with movement in corresponding position, and Product Assembly is placed on product support plate 16, meanwhile, A&b bracket carries out Full-automatic feeding respectively, and material passes through a&b bracket assembler's circle of position vibration mould group 4-6 automatic vibration, screening, row Column, automatically into a&b bracket assembly station directly shake mould group 4-7 carry out ordered arrangement, storing, for its mechanism automatic assembling.Assembly After the completion of movement, a&b bracket assembly station machinery clamp hand 4-5 is under the drive of the mobile mould group 4-4 of a&b bracket assembly station Y-axis Origin, a&b bracket assembly station stop cylinder 4-2 and the decline of jacking cylinder mechanism are reset to, product support plate 16 is in conveyor belt 14 drive flows down and goes to next station.Compared with prior art, whole using the automatic reciprocating clamping of mechanical arm and assembly material It is operated without personnel, saves artificial feeding, discharge, completely eliminate manual operation single device bring security risk.

As shown in fig. 7, conveyor belt 14 is transported to the assembly of c&d bracket under the driving of driving motor 13, by product support plate 16 Station, after c&d bracket assembly station sensor 5-1 detects product support plate 16 in place, c&d bracket assembly station stop cylinder 5- 2 stop product support plate 16, and the jacking cylinder mechanism of c&d bracket assembly station rises immediately, and product support plate 16 is jacked and is detached from Conveyor belt 14, after system detection to signal, operation drives c&d bracket before and after the mobile mould group 5-4 of c&d bracket assembly station Y-axis Assembly station machinery clamp hand 5-5 is grabbed on product to assembly tooling, and tooling positions product, c&d bracket assembly station dress Loading and unloading then is done with movement in corresponding position with mould group 5-3, and Product Assembly is placed on product support plate 16, meanwhile, c&d bracket Full-automatic feeding is carried out respectively, and material is by c&d bracket assembler's circle of position vibration mould group 5-6 automatic vibration, screening, arrangement, automatically Into c&d bracket assembly station directly shake mould group 5-7 carry out ordered arrangement, storing, for its mechanism automatic assembling.Assembly movement is completed Afterwards, c&d bracket assembly station machinery clamp hand 5-5 resets to original under the drive of the mobile mould group 5-4 of c&d bracket assembly station Y-axis Point, c&d bracket assembly station stop cylinder 5-2 and the decline of jacking cylinder mechanism, drive of the product support plate 16 in conveyor belt 14 It flows down and goes to next station.Compared with prior art, using the automatic reciprocating clamping of mechanical arm and assembly material, whole process is without personnel Operation, saves artificial feeding, discharge, completely eliminates manual operation single device bring security risk.

As shown in figure 8, product support plate 16 is transported to e bracket and panel under the driving of driving motor 13 by conveyor belt 14 After assembly station, e bracket and panel-mounted station sensor 6-1 detect product support plate 16 in place, e bracket and panel-mounted work Position stop cylinder 6-2 stops product support plate 16, and the jacking cylinder mechanism of e bracket and panel-mounted station rises immediately, will produce Product support plate 16, which jacks, is detached from conveyor belt 14, after system detection to signal, e bracket and the mobile mould group 6-4 of panel-mounted station Y-axis Front and back operation drives on e bracket and panel-mounted station machinery clamp hand 6-5 crawl product to assembly tooling, and tooling carries out product Positioning, e bracket and panel-mounted station fit drawing die group 6-3 then do loading and unloading with movement in corresponding position, and Product Assembly is placed Onto product support plate 16, under the drive of e bracket and the mobile mould group 6-4 of panel-mounted station Y-axis, e bracket and panel-mounted work Position machinery clamp hand 6-5 clamping panel product imports in bracket, assembles its panel with each bracket, meanwhile, e bracket carries out Full-automatic feeding, material is by e bracket and panel-mounted station circle vibration mould group 6-6 automatic vibration, screening, arrangement, automatically into e Bracket and panel-mounted station directly shake mould group 6-7 carry out ordered arrangement, storing, for its mechanism automatic assembling.Assembly movement is completed Afterwards, e bracket and panel-mounted station machinery clamp hand 6-5 are under the drive of e bracket and the mobile mould group 6-4 of panel-mounted station Y-axis It resets to origin, e bracket and panel-mounted station stop cylinder 6-2 and the decline of jacking cylinder mechanism, product support plate 16 is conveying The drive of belt 14 flows down and goes to next station.Compared with prior art, simultaneously assembly material is clamped using mechanical arm is automatic reciprocating, Whole process is operated without personnel, is saved artificial feeding, discharge, is completely eliminated manual operation single device bring security risk.

As shown in figure 9, conveyor belt 14 under the driving of driving motor 13, product support plate 16 is transported to and waves key assembly Station after sensor 82 detects product support plate 16 in place, waves key assembly station stop cylinder 7-4 and stops product support plate 16, jacking cylinder mechanism rises immediately, and product support plate 16 is jacked and is detached from conveyor belt 14, after system detection to signal, waves Key assembly station is fed mould group 7-1 movement, and heap poststack standard material box one disk of taking-up is placed into and waves key assembly station X-axis In mobile mould group 7-2, standard magazine is then successively moved towards right side waving in the mobile mould group 7-2 of key assembly station X-axis, is waved The mobile mould group 7-6 of key assembly station Y-axis drives whole fit drawing die group to move back, and waves the mobile mould group 7-7 of key assembly station Z axis Decline waves key assembly station assembly pressure head 7-8 and swaying button is fitted on product support plate 16, waves key assembly station Rewinding mould group 7-3 automatically recycles standard magazine empty after assembly.After the completion of assembly movement, the assembly of key assembly station is waved Pressure head 7-8 is waving the mobile mould group 7-7 of key assembly station Z axis and is waving the drive of the mobile mould group 7-6 of key assembly station Y-axis Under reset to origin, wave key assembly station stop cylinder 7-4 and jacking cylinder mechanism decline, product support plate 16 conveying skin With 14 drive flow down go to next station.Compared with prior art, using the automatic reciprocating clamping of mechanical arm and assembly material, entirely Cheng Wuxu personnel operation, saves artificial feeding, discharge, completely eliminates manual operation single device bring security risk.

As shown in Figure 10, product product support plate 16 is transported to assembler under the driving of driving motor 13 by conveyor belt 14 Position, after OFF key assembly station sensor 8-5 detects product support plate 16 in place, OFF key assembly station stop cylinder 8-4 Product support plate 16 is stopped, the jacking cylinder mechanism of OFF key assembly station rises immediately, the jacking of product support plate 16 is detached from defeated Send belt 14, after system detection to signal, OFF key assembly station is fed mould group 8-1 movement, and heap poststack standard material box is taken out One disk is placed into the mobile mould group 8-2 of OFF key assembly station X-axis, and standard magazine is then mobile in OFF key assembly station X-axis It is successively moved in mould group 8-2 towards right side, the mobile mould group 8-6 of OFF key assembly station Y-axis drives whole fit drawing die group to move back, OFF The mobile mould group 8-7 decline of key assembly station Z axis, OFF key assembly station assemble pressure head 8-8 and swaying button are fitted into product On support plate 16, OFF key assembly station rewinding mould group 8-3 automatically recycles standard magazine empty after assembly.Assembly has acted Cheng Hou, OFF key assembly station assemble pressure head 8-8 in the mobile mould group 8-7 of OFF key assembly station Z axis and OFF key assembler Origin is reset under the drive of the position mobile mould group 8-6 of Y-axis, under OFF key assembly station stop cylinder 8-4 and jacking cylinder mechanism Drop, product support plate 16 flow down in the drive of conveyor belt 14 and go to next station.Compared with prior art, automatic using mechanical arm Reciprocal clamping and assembly material, whole process operate without personnel, save artificial feeding, discharge, completely eliminate manual operation separate unit Equipment bring security risk.

As shown in figure 11, product support plate 16 is transported to the assembly of four keys under the driving of driving motor 13 by conveyor belt 14 Station, after four key assembly station sensor 9-5 detect product support plate 16 in place, four key assembly station stop cylinder 9-4 Product support plate 16 is stopped, the jacking cylinder mechanism of four key assembly stations rises immediately, the jacking of product support plate 16 is detached from defeated Send belt 14, after system detection to signal, four key assembly stations are fed mould group 9-1 movement, and heap poststack standard material box is taken out One disk is placed into the mobile mould group 9-2 of four key assembly station X-axis, and standard magazine is then in the mobile mould of four key assembly station X-axis It is successively moved in group 9-2 towards right side, the mobile mould group 9-6 of four key assembly station Y-axis drives whole fit drawing die group to move back, four keys The mobile mould group 9-7 decline of assembly station Z axis, four key assembly stations assemble pressure head 9-8 and swaying button are fitted into product support plate On 16, four key assembly station rewinding mould group 9-3 automatically recycle standard magazine empty after assembly.After the completion of assembly movement, Four key assembly stations assemble pressure head 9-8 and move in the mobile mould group 9-7 of four key assembly station Z axis and four key assembly station Y-axis Origin, four key assembly station stop cylinder 9-4 and the decline of jacking cylinder mechanism, product are reset under the drive of dynamic model group 9-6 Support plate 16 flows down in the drive of conveyor belt 14 and goes to next station.Compared with prior art, using the automatic reciprocating folder of mechanical arm It takes and assembly material, whole process operates without personnel, saves artificial feeding, discharge, completely eliminate manual operation single device band The security risk come.

As shown in figure 12, product support plate 16 is transported to two dimensional code printing under the driving of driving motor 13 by conveyor belt 14 Station is pasted, after two dimensional code printing stickup station sensor 10-2 detects product support plate 16 in place, work is pasted in two dimensional code printing Position stop cylinder 10-1 stops product support plate 16, and the jacking cylinder mechanism that station is pasted in two dimensional code printing immediately rises, and will produce Product support plate 16, which jacks, is detached from assembly line conveyor belt 14, and after system detection to signal, two dimensional code print system 10-7 presses journey automatically Sequence setting prints corresponding two dimensional code and two dimensional code is separated half for absorption automatically, meanwhile, station Y-axis is pasted in two dimensional code printing Side is mobile backwards by mobile mould group 10-3, and the mobile mould group 10-4 of station Z axis is pasted in two dimensional code printing, and side is mobile down, moving in rotation mould Group 10-5 is rotated by 90 ° sucker pressure head 10-6 and draws two dimensional code after printing, is printed by two dimensional code and pastes the mobile mould group of station Z axis 10-4, two dimensional code printing paste the mobile mould group 10-3 of station Y-axis and drive sucker pressure head 10-6 to product two dimensional code paste position It is pasted.After the completion of sticking placement, sucker pressure head 10-6 resets to origin, and station stop cylinder 10-1 is pasted in two dimensional code printing And the decline of jacking cylinder mechanism, product product support plate 16 flow down in the drive of conveyor belt 14 and go to next station.With existing skill Art is compared, and using two dimensional code after the automatic reciprocating absorption printing of mechanical arm, pastes two-dimentional code position and angle repetition stability is good, more Be conducive to client barcode scanning, whole process operates without personnel, saves artificial feeding, discharge, completely eliminate manual operation separate unit and set Standby bring security risk.

As shown in figure 13, product support plate 16 is transported to and detects by bonding force under the driving of driving motor 13 by conveyor belt 14 Station, after detecting product support plate 16 in place by bonding force detection station sensor 11-2, by bonding force detection station stop cylinder 11- 1 stops product support plate 16, rises immediately by the jacking cylinder mechanism of bonding force detection station, the jacking of product support plate 16 is detached from defeated Belt 14 is sent, after system detection to signal, by bonding force detection station product clamp hand 11-3 by the mobile mould of bonding force detection station Y-axis The drive of group 11-4 is moved to rear side, while product being placed into moulds of industrial equipment, and moulds of industrial equipment carry out locating clip to product Tightly, it meanwhile, gradually moves by the mobile mould group 11-8 of bonding force detection station XY axis, is detected by bonding force by setup program in the horizontal direction The mobile mould group 11-5 of station Z axis, which drives, moves down contact push button by bonding force detection station dynamometry head 11-7, by examining by bonding force It surveys station force sensor system 11-6 and acquires data, realize and button force and displacement are detected.After the completion of detection, examined by bonding force It surveys work station product clamp hand 11-3 and product is placed into product support plate at the drive by the mobile mould group 11-4 of bonding force detection station Y-axis In 16, decline by bonding force detection station stop cylinder 11-1 and jacking cylinder mechanism, band of the product support plate 16 in conveyor belt 14 Dynamic flow down goes to next station.Compared with prior art, it is detected using the automatic reciprocating clamping finished product materials of mechanical arm, whole process is not necessarily to Personnel's operation, saves artificial feeding, discharge, completely eliminates manual operation single device bring security risk.

As shown in figure 14, product support plate 16 is transported to vision-based detection work under the driving of driving motor 13 by conveyor belt 14 Position, after vision-based detection station sensor 12-2 detects product support plate 16 in place, vision-based detection station stop cylinder 12-1 stops Firmly product support plate 16, the jacking cylinder mechanism of vision-based detection station rises immediately, and product support plate 16 is jacked and is detached from conveyor belt 14, after system detection to signal, band of the vision-based detection work station product clamp hand 12-3 in the mobile mould group 12-4 of vision-based detection station Y-axis It is dynamic to be moved to rear side, while product being placed into moulds of industrial equipment, moulds of industrial equipment carry out positioning clamping to product, meanwhile, depending on Feel that the mobile mould group 12-8 of detection station XY axis is gradually moved by setup program in the horizontal direction, the mobile mould of vision-based detection station Z axis Group 12-5 drives vision-based detection station industrial camera light-source system 12-6 to carry out daytime, night mode progress to product each region It takes pictures, by industry control acquisition system, realization detects character position, product mistakes and omissions dress, color, light intensity, defect etc..If producing NG is surveyed in product examine, and vision-based detection work station product clamp hand 12-3 is in the case where the mobile mould group 12-4 of vision-based detection station Y-axis drives, by NG product It is placed on vision-based detection station NG product transmission belt 12-7, for manual confirmation and does over again, if detection OK, vision-based detection work station product Product is placed into product support plate 16 by clamp hand 12-3 under the drive of the mobile mould group 12-4 of vision-based detection station Y-axis, vision inspection Survey station stop cylinder 12-1 and jacking cylinder mechanism decline, product support plate 16 conveyor belt 14 drive flow down go to it is next Station is tested, is packed.Compared with prior art, it is detected using the automatic reciprocating clamping finished product materials of mechanical arm, whole process is not necessarily to Personnel's operation, saves artificial feeding, discharge, completely eliminates manual operation single device bring security risk.

Claims

1. a kind of on-board air conditioner control panel full-automation production line, including light guide assembly station, contact assembly station, a&b Bracket assembly station, c&d bracket assembly station, e bracket and panel-mounted station wave key assembly station, the assembly of OFF key Station, four key assembly stations, two dimensional code printing paste station, press bonding force detection station, vision-based detection station, hollow flowing water Line, rack, it is characterised in that: rack (15) is equipped with hollow assembly line (1), and hollow assembly line is sequentially connected counterclockwise on (1) Light guide assembly station (2), contact assembly station (3), a&b bracket assembly station (4), c&d bracket assembly station (5), e bracket And panel-mounted station (6), wave key assembly station (7), OFF key assembly station (8), four key assembly stations (9), two Code printing is tieed up to paste station (10), press bonding force detection station (11), vision-based detection station (12)；One end of hollow assembly line (1) Lower section is connected with driving motor (13), and hollow assembly line (1) is equipped with conveyor belt (14)；The input terminal of each station is equipped with Sensor, stop cylinder and jacking cylinder；Positioned at hollow assembly line (1) if being equipped with dryed product support plate (16).

2. a kind of on-board air conditioner control panel full-automation production line according to claim 1, it is characterised in that: described Light guide assembly station (2) includes light guide assembly station machinery clamp hand, light guide assembly station Y-axis mobile mould group, light guide Assembly station stop cylinder, light guide assembly station sensor, light guide assembly station fit drawing die group, light guide assembly station Y Axis mobile motor, light guide assembly station directly shake mould group, light guide assembler's circle of position vibration mould group, light guide assembler's circle of position shake mould Group (2-3) by light guide assembly station directly shake mould group (2-6) connection light guide assembly station fit drawing die group (2-8)；Positioned at leading Light guide assembly station sensor (2-5) is equipped in front of body of light assembly station fit drawing die group (2-8) between conveyor belt (14), is led The side of body of light assembly station sensor (2-5) is equipped with light guide assembly station stop cylinder (2-4)；Positioned at light guide assembler The lower end of light guide assembly station machinery clamp hand (2-2), light guide assembly station machine are equipped at the upper side of position stop cylinder (2-4) The upper end connection light guide assembly station Y-axis of tool clamp hand (2-2) is mobile mould group (2-1), and the light guide assembly station Y-axis is moved The bottom of dynamic model group (2-1) connects Y-axis mobile motor (2-7).

3. a kind of on-board air conditioner control panel full-automation production line according to claim 1, it is characterised in that: described Contact assembly station (3) includes contact assembly station machinery clamp hand, contact assembly station Y-axis mobile mould group, contact assembly station Stop cylinder, contact assembly station sensor, contact assembly station fit drawing die group, contact assembly station directly shake mould group, contact dress Allotment of labor's circle of position shakes mould group, and contact assembler's circle of position vibration mould group (3-6) is directly shaken mould group (3-5) connecting terminal by contact assembly station Assembly station fit drawing die group (3-4)；It is touched positioned at being equipped between conveyor belt (14) in front of contact assembly station fit drawing die group (3-4) The side of point assembly station sensor (3-3), contact assembly station sensor (3-3) is equipped with contact assembly station stop cylinder (3-2)；It is equipped under contact assembly station machinery clamp hand (3-7) at the upper side of contact assembly station stop cylinder (3-2) The upper end connecting terminal assembly station Y-axis at end, contact assembly station machinery clamp hand (3-7) is mobile mould group (3-1).

4. a kind of on-board air conditioner control panel full-automation production line according to claim 1, it is characterised in that: described A&b bracket assembly station (4) include a&b bracket assembly station sensor, a&b bracket assembly station stop cylinder, a&b branch it is rack-mounted With station fit drawing die group, the mobile mould group of a&b bracket assembly station Y-axis, a&b bracket assembly station machinery clamp hand, the assembly of a&b bracket Station directly shake mould group, a&b bracket assembler's circle of position vibration mould group, be located at conveyor belt (14) in the middle part of front and rear sides be respectively equipped with a&b Bracket assembler's circle of position shakes mould group (4-6), the output end connection a&b bracket assembly of a&b bracket assembler's circle of position vibration mould group (4-6) Station directly shakes mould group (4-7), and positioned at two sides, a&b bracket assembly station, which directly shakes, connects a&b bracket by bracket between mould group (4-7) Assembly station Y-axis is mobile mould group (4-4), and the lower end of a&b bracket assembly station Y-axis mobile mould group (4-4) is assembled by a&b bracket Station fit drawing die group (4-3) connects a&b bracket assembly station machinery clamp hand (4-5)；It is equipped between the conveyor belt (14) The side of a&b bracket assembly station sensor (4-1), a&b bracket assembly station sensor (4-1) is equipped with a&b bracket assembler Position stop cylinder (4-2).

5. a kind of on-board air conditioner control panel full-automation production line according to claim 1, it is characterised in that: described C&d bracket assembly station (5) include c&d bracket assembly station sensor, c&d bracket assembly station stop cylinder, c&d branch it is rack-mounted With station fit drawing die group, the mobile mould group of c&d bracket assembly station Y-axis, c&d bracket assembly station machinery clamp hand, the assembly of c&d bracket Station directly shake mould group, c&d bracket assembler's circle of position vibration mould group, be located at a&b bracket assembly station (4) on the right side of conveyor belt (14) Front and rear sides be respectively equipped with c&d bracket assembler's circle of position vibration mould group (5-6), c&d bracket assembler's circle of position shake mould group (5-6) it is defeated Outlet connection c&d bracket assembly station directly shakes mould group (5-7), and positioned at two sides, c&d bracket assembly station directly shakes between mould group (5-7) C&d bracket assembly station Y-axis movement mould group (5-4) is connected by bracket, c&d bracket assembly station Y-axis mobile mould group (5-4) Lower end passes through c&d bracket assembly station fit drawing die group (5-3) connection c&d bracket assembly station machinery clamp hand (5-5)；Described is defeated It send and is equipped with c&d bracket assembly station sensor (5-1), the side of c&d bracket assembly station sensor (5-1) between belt (14) Equipped with c&d bracket assembly station stop cylinder (5-2).

6. a kind of on-board air conditioner control panel full-automation production line according to claim 1, it is characterised in that: described E bracket and panel-mounted station (6) include that e bracket and panel-mounted station sensor, e bracket and panel-mounted station stop gas The mobile mould group of cylinder, e bracket and panel-mounted station fit drawing die group, e bracket and panel-mounted station Y-axis, e bracket and panel-mounted Station machinery clamp hand, e bracket and panel-mounted station directly shake mould group, e bracket and panel-mounted station circle vibration mould group, be located at c&d The rear side of conveyor belt (14) on the right side of bracket assembly station (5) is equipped with e bracket and panel-mounted station circle vibration mould group (6-6), e Bracket and the output end of panel-mounted station circle vibration mould group (6-6) connection e bracket and panel-mounted station directly shake mould group (6-7), Pass through bracket positioned at e bracket and panel-mounted station mould group (6-7) front side top that directly shakes and connect e bracket and panel-mounted station Y Axis is mobile mould group (6-4), and the lower end of e bracket and panel-mounted station Y-axis mobile mould group (6-4) passes through e bracket and panel-mounted Station fit drawing die group (6-3) connects e bracket and panel-mounted station machinery clamp hand (6-5)；Positioned at e bracket and panel-mounted station Between conveyor belt (14) below mechanical clamp hand (6-5) be equipped with e bracket and panel-mounted station sensor (6-1), e bracket and The side of panel-mounted station sensor (6-1) is equipped with e bracket and panel-mounted station stop cylinder (6-2).

7. a kind of on-board air conditioner control panel full-automation production line according to claim 1, it is characterised in that: described Wave key assembly station (7) include wave key assembly station feed mould group, wave the mobile mould group of key assembly station X-axis, The mobile mould group of key assembly station Y-axis is waved, the mobile mould group of key assembly station Z axis is waved, waves the assembly of key assembly station Pressure head waves key assembly station rewinding mould group, waves key assembly station sensor, waves key assembly station blocking gas Cylinder, the front side for being located at the conveyor belt (14) on the right side of e bracket and panel-mounted station (6), which is equipped with, waves key assembly station feed Key assembly station X-axis is waved in one end of mould group (7-1), the other end connection for waving key assembly station feed mould group (7-1) Key assembly is waved in the one end of mobile mould group (7-2), the other end connection for waving key assembly station X-axis mobile mould group (7-2) Station rewinding mould group (7-3)；It is waved positioned at the top for waving key assembly station X-axis mobile mould group (7-2) by bracket connection Key assembly station Y-axis is mobile mould group (7-6), waves connection on key assembly station Y-axis mobile mould group (7-6) and waves key dress Upper end with station Z axis mobile mould group (7-7), wave key assembly station Z axis mobile mould group (7-7) lower end connection wave by Key assembly station assembles pressure head (7-8)；The side connection cylinder for waving key assembly station assembly pressure head (7-8)；Position It is connected in the rack (15) below the conveyor belt (14) on rear side of key assembly station X-axis mobile mould group (7-2) in waving Key assembly station sensor (7-5) is waved, the side for waving key assembly station sensor (7-5), which is equipped with, waves key assembly Station stop cylinder (7-4).

8. a kind of on-board air conditioner control panel full-automation production line according to claim 1, it is characterised in that: described OFF key assembly station (8) includes OFF key assembly station feed mould group, OFF key assembly station X-axis mobile mould group, OFF Key assembly station Y-axis moves the mobile mould group of mould group, OFF key assembly station Z axis, OFF key assembly station assembles pressure head, OFF key assembly station rewinding mould group, OFF key assembly station sensor, OFF key assembly station stop cylinder, positioned at shaking The rear side for putting the conveyor belt (14) at key assembly station (7) rear is equipped with the one of OFF key assembly station feed mould group (8-1) End, OFF key assembly station are fed the other end connection OFF key assembly station X-axis mobile mould group (8-2) of mould group (8-1) The other end of one end, OFF key assembly station X-axis mobile mould group (8-2) connects OFF key assembly station rewinding mould group (8-3)； The mobile mould of OFF key assembly station Y-axis is connected by bracket positioned at the top of OFF key assembly station X-axis mobile mould group (8-2) Group (8-6), it is mobile mould group (8-7) that OFF key assembly station Y-axis moves connection OFF key assembly station Z axis on mould group (8-6) Upper end, lower end connection OFF key assembly station assembly pressure head (8-8) of OFF key assembly station Z axis mobile mould group (8-7)； The side of OFF key assembly station assembly pressure head (8-8) connects cylinder；Positioned at the mobile mould of OFF key assembly station X-axis It is connected with OFF key assembly station sensor (8-5) in the rack (15) below conveyor belt (14) on front side of group (8-2), The side of OFF key assembly station sensor (8-5) is equipped with OFF key assembly station stop cylinder (8-4).

9. a kind of on-board air conditioner control panel full-automation production line according to claim 1, it is characterised in that: described Four key assembly stations (9) include four key assembly stations feed mould group, four key assembly station X-axis mobile mould group, four keys Assembly station Y-axis moves the mobile mould group of mould group, four key assembly station Z axis, four key assembly stations assembly pressure head, four keys dress With station rewinding mould group, four key assembly station sensors, four key assembly station stop cylinders, it is located at OFF key assembler The rear side of conveyor belt (14) on the left of position (8) is equipped with one end of four key assembly stations feed mould group (9-1), the assembly of four keys The other end that station is fed mould group (9-1) connects one end of four key assembly station X-axis mobile mould group (9-2), the assembly of four keys The other end of station X-axis mobile mould group (9-2) connects four key assembly station rewinding mould groups (9-3)；Positioned at four key assemblers The top of position X-axis mobile mould group (9-2) connects four key assembly station Y-axis movement mould group (9-6), the assembly of four keys by bracket The upper end of four key assembly station Z axis mobile mould group (9-7), four key assembly stations are connected in station Y-axis mobile mould group (9-6) The lower end of Z axis mobile mould group (9-7) connects four key assembly stations assembly pressure head (9-8)；The four key assembly stations dress Side with pressure head (9-8) connects cylinder；Conveyor belt on front side of four key assembly station X-axis mobile mould group (9-2) (14) four key assembly station sensors (9-5), four key assembly station sensor (9- are connected in the rack (15) below 5) side is equipped with four key assembly station stop cylinders (9-4).

10. a kind of on-board air conditioner control panel full-automation production line according to claim 1, it is characterised in that: described Two dimensional code printing paste station (10) include two dimensional code printing paste station sensor, two dimensional code printing paste station stop gas Station Z axis mobile mould group, two dimensional code are pasted in cylinder, two dimensional code print system, sucker pressure head, moving in rotation mould group, two dimensional code printing The mobile mould group of station Y-axis is pasted in printing, and the rear side for being located at the conveyor belt (14) on the left of four key assembly stations (9) is equipped with two dimension Code print system (10-7), a upper side of two dimensional code print system (10-7) are equipped with the lower end of sucker pressure head (10-6), sucker One end of upper end connection moving in rotation mould group (10-5) of pressure head (10-6), the other end connection two of moving in rotation mould group (10-5) It ties up code printing and pastes station Z axis movement mould group (10-4), be located at the right side that station Z axis mobile mould group (10-4) is pasted in two dimensional code printing Station Y-axis movement mould group (10-3) is pasted in connection two dimensional code printing in end, and it is mobile mould group (10-3) that station Y-axis is pasted in two dimensional code printing It is connect by bracket with rack (15)；Rack below the conveyor belt (14) on front side of two dimensional code print system (10-7) (15) it is connected with two dimensional code printing on and pastes station sensor (10-2), station sensor (10-2) is pasted in two dimensional code printing Side is equipped with two dimensional code printing and pastes station stop cylinder (10-1).

11. a kind of on-board air conditioner control panel full-automation production line according to claim 1, it is characterised in that: described By bonding force detection station (11) include by bonding force detection station sensor, by bonding force detection station stop cylinder, by bonding force examine It surveys work station product clamp hand, examined by the mobile mould group of bonding force detection station XY axis, by the mobile mould group of bonding force detection station Y-axis, by bonding force The mobile mould group of station Z axis is surveyed, bonding force detection station force sensor system is pressed, presses bonding force detection station dynamometry head, is located at two dimensional code The rear side that the conveyor belt (14) on the left of station (10) is pasted in printing is equipped with by bonding force detection station XY axis movement mould group (11-8), It is equipped with one end by bonding force detection station dynamometry head (11-7) by the top of bonding force detection station XY axis mobile mould group (11-8), is pressed The lower end of bonding force detection station force sensor system (11-6) is pressed in the other end connection of bonding force detection station dynamometry head (11-7), is pressed The upper end connection of bonding force detection station force sensor system (11-6) is mobile mould group (11-5) by bonding force detection station Z axis, key The right end of power detection station Z axis mobile mould group (11-5) is mobile mould group (11-4) by bonding force detection station Y-axis by bracket connection Upper end, press bonding force detection station product clamp hand (11-3) by the lower end connection of bonding force detection station Y-axis mobile mould group (11-4)； It connects and sets on by the rack (15) below the conveyor belt (14) on front side of bonding force detection station XY axis mobile mould group (11-8) Have by bonding force detection station sensor (11-2), is equipped with by the side of bonding force detection station sensor (11-2) and detects work by bonding force Position stop cylinder (11-1).

12. a kind of on-board air conditioner control panel full-automation production line according to claim 1, it is characterised in that: described Vision-based detection station (12) include vision-based detection station sensor, vision-based detection station stop cylinder, vision-based detection station produce The mobile mould group of product clamp hand, vision-based detection station XY axis, the mobile mould group of vision-based detection station Y-axis, the mobile mould of vision-based detection station Z axis Group, vision-based detection station industrial camera light-source system, vision-based detection station NG product transmission belt are located at and press bonding force detection station (11) The rear side of the conveyor belt (14) in left side is equipped with vision-based detection station XY axis movement mould group (12-8), and vision-based detection station XY axis moves The top of dynamic model group (12-8) is equipped with one end of vision-based detection station industrial camera light-source system (12-6), vision-based detection station work The other end connection vision-based detection station Z axis of industry camera light-source system (12-6) is mobile mould group (12-5), vision-based detection station Z axis The right end of mobile mould group (12-5) connects the upper end of vision-based detection station Y-axis mobile mould group (12-4), vision-based detection by bracket The lower end of station Y-axis mobile mould group (12-4) connects vision-based detection work station product clamp hand (12-3)；Positioned at vision-based detection station work Vision-based detection station NG product transmission belt (12-7) is connected by bracket on rear side of industry camera light-source system (12-6)；Positioned at vision-based detection Vision-based detection station is connected in the rack (15) below conveyor belt (14) on front side of station XY axis mobile mould group (12-8) The side of sensor (12-2), vision-based detection station sensor (12-2) is equipped with vision-based detection station stop cylinder (12-1).