CN1093946A - 一种耐磨损的搅拌叶轮 - Google Patents

一种耐磨损的搅拌叶轮 Download PDF

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Publication number
CN1093946A
CN1093946A CN93112407.7A CN93112407A CN1093946A CN 1093946 A CN1093946 A CN 1093946A CN 93112407 A CN93112407 A CN 93112407A CN 1093946 A CN1093946 A CN 1093946A
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agitator arm
impeller
resistant
spraying
conductive epoxy
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CN93112407.7A
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CN1045547C (zh
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于吉元
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Baoshan Iron and Steel Co Ltd
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Baoshan Iron and Steel Co Ltd
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Abstract

本发明提供了一种耐磨损搅拌叶轮,它采用在叶 轮表面静电喷涂导电环氧树脂后再喷涂聚四氟乙烯 的途径,来达到使搅拌叶轮具有耐磨损,延长使用寿 命的目的。

Description

本发明涉及一种耐磨损的搅拌器叶轮。
在工业生产过程中,对粉尘的处理方法通常是采取将粉尘排入污水池中,再通过搅拌机叶轮的旋转,使粉尘颗粒悬浮起来,由排水泵将其和水一起排到规定的场所进行处理。搅拌机叶轮一般为铸铁或钢质,由于受到粉尘颗粒的摩擦,极易受到磨损。在现有技术中,为达到防止磨损,延长叶轮的使用寿命,采用在叶轮的表层热喷涂或喷焊一层合金粉末,使之硬度增加,可达到HRc50~60(如上海冶炼厂出版的《氧乙炔焰喷涂涂喷焊合金粉末》),其不足之处是价格昂贵,处理工艺复杂。目前还有采用在叶轮表层粘贴陶瓷的方法来降低成本,达到耐磨损的目的,但其缺点是刚度较差,在碰到较硬的物质(如焊条头等)时易被击碎。
本发明的目的是用一种价格便宜,工艺简单的物质替代合金粉末或陶瓷,喷涂在叶轮表面以达到使叶轮耐磨损、延长使用寿命的目的。
为达到上述目的,本发明利用聚四氟乙烯的纸摩擦系数,较好的化学稳定性和耐腐蚀性等,将其作为喷涂材料喷涂在叶轮表面,由于聚四氟乙烯不易直接喷涂在金属叶轮的表面,故采用导电环氧树脂作为中间介质,先用静电将导电环氧树脂喷涂在叶轮表面,再复盖一层聚四氟乙烯。形成具有一层均匀聚四氟乙烯涂层的叶轮。从而使叶轮达到耐磨损和延长使用寿命。它具有价格便宜,工艺简单,耐磨损能力较强,应用范围广(可推广运用在各种推进器叶轮上)等特点。
本发明的附图和实施例:
图1    耐磨损搅拌叶轮图
1、聚四氟乙烯层    2、导电环氧树脂层    3、叶轮
下面结合附图描述本发明的实施例。
实施例:
1、将轮叶叶片(3)进行喷丸处理,除去锈污、提高表面光洁度;
2、在轮叶叶片表面静电喷涂导电环氧树脂(2),厚度为0.5~0.8毫米;
3、将导电环氧树脂层(2)抛光;
4、在导电环氧树脂层(2)表面喷涂聚四氟乙烯(1),厚度为0.35~0.5毫米;
5、烘烤固化

Claims (5)

1、一种耐磨损的搅拌叶轮,其特征在于,在叶轮的叶片表面用静电喷涂导电环氧树脂,然后再喷涂聚四氟乙烯,经加热固化所形成。
2、根据权利要求1所述的耐磨损搅拌叶轮,其特征在于,叶轮叶片表面在喷涂前需经喷丸处理。
3、根据权利要求1及2所述的耐磨损搅拌叶轮,其特征在于,静电喷涂导电环氧层的厚度为0.5~0.8毫米。
4、根据权利要求1至3所述的耐磨损叶轮,其特征在于,喷涂的导电环氧树脂层表面需经抛光处理。
5、根据权利要求1至4所述的耐磨损搅拌叶轮,其特征在于喷涂聚四氟乙烯的厚度为0.35~0.5毫米。
CN93112407A 1993-04-19 1993-04-19 一种耐磨损的搅拌叶轮 Expired - Fee Related CN1045547C (zh)

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CN93112407A CN1045547C (zh) 1993-04-19 1993-04-19 一种耐磨损的搅拌叶轮

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CN93112407A CN1045547C (zh) 1993-04-19 1993-04-19 一种耐磨损的搅拌叶轮

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CN1045547C CN1045547C (zh) 1999-10-13

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100400701C (zh) * 2002-04-30 2008-07-09 株式会社荏原制作所 回转件、叶轮以及具有叶轮的流体机械的抗磨损表面处理方法
CN102397764A (zh) * 2010-09-10 2012-04-04 新乡航空工业(集团)橡塑制品有限公司 用于搅拌聚氨酯树脂的搅拌扇叶的制作方法

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87217100U (zh) * 1987-12-29 1988-11-16 天津碱厂 生产重质纯碱和一水碳酸钠的结晶器

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100400701C (zh) * 2002-04-30 2008-07-09 株式会社荏原制作所 回转件、叶轮以及具有叶轮的流体机械的抗磨损表面处理方法
CN102397764A (zh) * 2010-09-10 2012-04-04 新乡航空工业(集团)橡塑制品有限公司 用于搅拌聚氨酯树脂的搅拌扇叶的制作方法

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Page: 215

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Owner name: BAOSHAN IRON & STEEL CO., LTD.

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Address before: 200122 No. 370 Pu circuit, Shanghai, Pudong New Area

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