CN109392209B - Automatic installation wire for electromagnetic oven coil - Google Patents
Automatic installation wire for electromagnetic oven coil Download PDFInfo
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- CN109392209B CN109392209B CN201710686400.6A CN201710686400A CN109392209B CN 109392209 B CN109392209 B CN 109392209B CN 201710686400 A CN201710686400 A CN 201710686400A CN 109392209 B CN109392209 B CN 109392209B
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- 238000009434 installation Methods 0.000 title claims abstract description 38
- 239000010445 mica Substances 0.000 claims abstract description 63
- 229910052618 mica group Inorganic materials 0.000 claims abstract description 63
- 238000005520 cutting process Methods 0.000 claims abstract description 51
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 46
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 46
- 230000006698 induction Effects 0.000 claims abstract description 44
- 210000003298 dental enamel Anatomy 0.000 claims abstract description 22
- 238000004140 cleaning Methods 0.000 claims abstract description 19
- 238000012360 testing method Methods 0.000 claims abstract description 12
- 238000001035 drying Methods 0.000 claims abstract description 7
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 230000007246 mechanism Effects 0.000 claims description 152
- 238000004804 winding Methods 0.000 claims description 45
- 238000003825 pressing Methods 0.000 claims description 42
- 238000010438 heat treatment Methods 0.000 claims description 31
- 210000000078 claw Anatomy 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 14
- 238000002788 crimping Methods 0.000 claims description 8
- 230000000903 blocking effect Effects 0.000 claims description 6
- 238000005491 wire drawing Methods 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 3
- 238000010009 beating Methods 0.000 claims 1
- 239000000969 carrier Substances 0.000 claims 1
- 238000004080 punching Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 18
- 239000003292 glue Substances 0.000 description 16
- 238000010008 shearing Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 238000012840 feeding operation Methods 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
- H05B6/12—Cooking devices
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/36—Coil arrangements
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- General Induction Heating (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses an automatic installation line of an induction cooker coil, which comprises a front-section installation line and a rear-section installation line, wherein the front-section installation line comprises a first lifter and a second lifter, an upper coil station, a first curing tower station, a pre-twisting wire head station, a wire enamel removing station, a wire head cleaning station, a wire head twisting station, a wire head tinning station, a wire head cutting station, a terminal punching station, a tinning and sleeving heat-shrinkable tube station, a heat-shrinkable tube drying station and a coil transplanting machine; the rear-end mounting line comprises a third lifter, a fourth lifter, an aluminum plate feeding station, an aluminum plate dispensing station, a first magnet feeding station, a second curing tower station, a magnet dispensing station, a coil feeding station, a high-pressure-resistant testing station, a coil dispensing station, a rubber-coated mica sheet feeding station, a third curing tower station and a discharging station.
Description
Technical Field
The invention relates to an induction cooker coil mounting mechanism, in particular to an automatic induction cooker coil mounting line.
Background
When the induction cooker coil is installed, a plurality of steps of winding the coil, solidifying, twisting the coil end, removing wire enamel, cleaning the coil end, twisting the coil end, soldering the coil end, cutting the coil end and the like are mostly finished manually at present, the manual operation is low in efficiency, the production cost is improved, and the manufacturing quality of the induction cooker coil can not be guaranteed.
Disclosure of Invention
The invention aims to provide an automatic installation line for an induction cooker coil, which can improve the electromagnetic rate production efficiency.
The technical scheme adopted by the invention for solving the technical problems is as follows: the automatic installation wire of the induction cooker coil comprises a front section installation wire and a rear section installation wire;
the front-section mounting line comprises a first lifter and a second lifter, a first upper-layer speed-multiplying chain and a first lower-layer speed-multiplying chain which can enable a carrier to flow between the first lifter and the second lifter are arranged between the first lifter and the second lifter, and a first upper coil station, a first curing tower station, a pre-twisting wire head station, a wire enamel removing station, a wire head cleaning station, a wire head twisting station, a wire head tinning station, a wire head cutting station, a terminal punching station, a tinning and sleeving heat-shrinkable tube station, a heat-shrinkable tube drying station and a coil transplanter are sequentially arranged on the first upper-layer speed-multiplying chain;
the rear end installation line includes third lift and fourth lift, be provided with between third lift and the fourth lift and can be with the carrier doubly fast chain in the second upper strata and the doubly fast chain of second lower floor that circulate between third lift and fourth lift, it glues station, the magnet station on the first magnet station of going up, magnet station, second solidification tower station, magnet point station, coil station, resistant high-pressure test station, coil point station, upper band rubber mica sheet station, third solidification tower station and ejection of compact station to have set gradually on the doubly fast chain in the second upper strata.
The coil transplanter is characterized in that a belt conveyor for the coil transplanter to place a coil is arranged on one side of the coil transplanter, the starting point of the belt conveyor is located on one side of the coil transplanter, and the end point of the belt conveyor is located on one side of the second upper coil station.
Further, the method comprises the following steps: the mica sheet rubber mounting line comprises a fifth lifter and a sixth lifter, a third upper-layer speed-multiplying chain and a third lower-layer speed-multiplying chain of a transport carrier are arranged between the fifth lifter and the sixth lifter, a mica sheet transfer machine, a mica sheet transplanter, a mica sheet dispenser and a rubber sheet transplanter are sequentially arranged on the third upper-layer speed-multiplying chain from the fifth lifter to the sixth lifter, the mica sheet transfer machine is used for transferring mica sheets with rubber blocks on the carrier to an upper mica sheet station, and a mica sheet storage bin and a vibrating disc mechanism are further arranged on the side edge of the third upper-layer speed-multiplying chain;
take block rubber mica sheet to move and carry machine includes first transmission module and installs the first mechanism of absorbing on first transmission module, the block rubber moves and carries machine and include second transmission module and second absorption mechanism, second absorption mechanism includes the sucking disc frame, be provided with a plurality of sucking discs on the sucking disc frame, still including the rotatory rotating electrical machines of drive sucking disc frame for each sucking disc can rotate in proper order and absorb the block rubber to vibration dish mechanism department.
Further, the method comprises the following steps: the coil winding machine comprises a rack, a winding assembly consisting of an upper die assembly and a lower die assembly is arranged on the rack, the upper die assembly is positioned above the lower die assembly, and a wire pulling assembly for sending a wire end into the winding assembly is arranged on one side of the upper die assembly;
the utility model discloses a line pulling assembly, including the line pulling assembly, the line pulling assembly includes first mounting bracket, install income line guide wheel mechanism and cross line ware mechanism on the first mounting bracket in proper order, cross line ware mechanism and include the line ware and install the line ware actuating mechanism that crosses on first mounting bracket, it is provided with line pushing mechanism to cross line ware mechanism below, line pushing mechanism includes the second mounting bracket, install line pushing plate and the line clamp that pushes away that is located line pushing plate below on the second mounting bracket, line pushing plate front end is provided with the bayonet socket that blocks the heating wire, install the line pushing actuating mechanism that drives second mounting bracket towards the motion of wire winding assembly direction in the frame.
Further, the method comprises the following steps: the upper die assembly comprises an upper pressure plate and a lower pressing driving mechanism for driving the upper pressure plate to move downwards, the lower die assembly comprises a lower pressure plate and a rotary driving mechanism for driving the lower pressure plate to rotate, a wire clamping mechanism for clamping a wire end is arranged below the lower pressure plate, and a notch for inserting the wire end is formed in one side of the top plate;
the wire pressing assembly and the wire passing device are positioned on the same horizontal plane, so that the heating wire can pass through the middle of the wire pressing mechanism;
the line pressing assembly comprises a lower pressing block fixed on the mounting plate and a line pressing cylinder positioned above the lower pressing block, and the line pressing cylinder is fixed on the mounting plate;
the wire cutting mechanism comprises a third mounting frame, a pull-down mechanism and a wire cutting mechanism are mounted on the third mounting frame, the pull-down mechanism comprises a lifting frame, a pull wire roller and a pull wire roller horizontal driving mechanism for driving the pull wire roller to horizontally move are mounted on the lifting frame, and the wire cutting mechanism comprises a cutting cylinder and a cutting driving mechanism for driving the cutting cylinder to horizontally move towards the rope direction;
the heating wire guide device is characterized by further comprising two guide rollers arranged on the wire passing device driving mechanism, wherein the two guide rollers and the wire passing device are located on the same horizontal plane, so that the heating wire can pass through the two guide rollers.
Further, the method comprises the following steps: a side top disc assembly is arranged on one side of the winding assembly and comprises a side top disc mounting plate, a side top disc is mounted on the side top disc mounting plate, and a side top disc driving mechanism for driving the side top disc mounting plate to move is further included, so that when a heating wire is wound on the lower die assembly, the side top disc can abut against the heating wire from the side;
the side top disc driving mechanism comprises a first chain wheel, a second chain wheel and a lead screw driving module which are installed on a rack, the first chain wheel and the second chain wheel are located on two sides of a side top disc installation plate, a weight frame is arranged below the side top disc assembly, the side top disc driving mechanism further comprises a first chain and a second chain, one end of the first chain is fixed on the side top disc installation plate, the other end of the first chain bypasses the first chain wheel and is fixed on one side of the weight frame, one end of the second chain is fixed on the side top disc installation plate, the other end of the second chain bypasses the second chain wheel and is fixed on the other side of the weight frame, the lead screw driving module comprises a lead screw and a driving motor for driving the lead screw to rotate, guide rods are installed on two sides of the lead screw, the guide block is further connected with the top disc installation plate, and is sleeved on the guide rods and can move back, the middle part of the guide block is provided with a through hole for the lead screw to pass through, so that the lead screw passes through the through hole of the guide block, the guide block also comprises a driving block which is arranged on the lead screw and driven by the lead screw, the driving block is sleeved on the guide rod, and the driving block is positioned on one side of the guide block, which faces the lower die assembly;
install the initial point in the frame and detect the sensor, the initial point sensor is located side roof dish mounting panel one side, side roof dish mounting panel side is installed and is given the initial point sensor and block the signal piece of signal.
Further, the method comprises the following steps: the pre-twisting wire head station comprises a pre-twisting wire head machine, the pre-twisting wire head machine comprises a fourth mounting frame, and a first air claw and a first rotating motor for driving the first air claw to rotate are mounted on the fourth mounting frame; the wire enamel removing station comprises wire enamel removing equipment and a wire enamel removing transplanter which transfers a carrier on the first upper layer double-speed chain to the wire enamel removing equipment; the thread end cleaning station comprises a cleaning box body arranged on the side edge of the first upper-layer speed-multiplying chain and a first carrier transplanter for moving a carrier into the cleaning box body to be cleaned, the thread end twisting station comprises a fifth mounting frame, and a second air claw and a second rotating motor for driving the second air claw to rotate are mounted on the fifth mounting frame; the wire end tinning station comprises a tinning box arranged on one side of the first upper layer speed multiplying chain and a second carrier transplanter which moves a carrier into the tinning box for tinning.
Further, the method comprises the following steps: the thread cutting head machine station comprises a thread cutting head machine, the thread cutting head machine comprises a bottom plate and a bottom plate driving cylinder, the bottom plate driving cylinder drives the bottom plate to move towards the first upper layer speed-multiplying chain direction, a cutter mounting frame is arranged on the bottom plate, a cutter cylinder is mounted on the cutter mounting frame, and a thread cutting head is mounted on an output shaft of the cutter cylinder; a manual terminal crimping machine is arranged on the terminal crimping station; the heat-shrinkable tube drying station comprises an oven arranged above the first upper-layer speed-doubling chain.
Further, the method comprises the following steps: the aluminum plate feeding station comprises an aluminum plate feeding lifter arranged on one side of the second upper-layer speed-multiplying chain and an aluminum plate transplanting machine for transferring the aluminum plates on the aluminum plate feeding lifter to the empty jig; the aluminum plate dispensing station comprises an aluminum plate dispenser, and the aluminum plate dispenser comprises a first three-dimensional driving module and a first dispenser driven by the first three-dimensional driving module to move; the first upper magnet station comprises a first magnet vibration disc feeding mechanism, a first disc sucking mechanism for sucking magnets at the first magnet vibration disc feeding mechanism and a first upper magnet driving mechanism for driving the first disc sucking mechanism to move between the first magnet vibration disc feeding mechanism and a second upper-layer speed multiplying chain; magnet station includes second magnet vibrations dish feed mechanism and the second sucking disc mechanism of magnet is absorb in second magnet vibrations dish feed mechanism department in the second magnet, still includes the magnet actuating mechanism in the second of drive second sucking disc mechanism between second magnet vibrations dish feed mechanism and the second upper strata doubly fast chain motion.
Further, the method comprises the following steps: the magnet dispensing station comprises a magnet dispensing machine, and the magnet dispensing machine comprises a second three-dimensional driving module and a second dispensing machine driven by the second three-dimensional driving module to move; a high-pressure resistant testing machine is arranged on the high-pressure resistant testing station; the coil dispensing station comprises a coil dispensing machine, and the coil dispensing machine comprises a third three-dimensional driving module and a third dispensing machine driven by the third three-dimensional driving module to move; the method is as follows.
The invention has the beneficial effects that: the automatic installation line for the induction cooker can realize the automatic installation of the induction cooker coil, is convenient, quick and high in automation efficiency, and simultaneously ensures the installation quality of the induction cooker coil.
Drawings
FIG. 1 is a schematic view of an automatic installation line of an induction cooker coil.
FIG. 2 is a schematic view of a front-end mounting line of an induction cooker coil.
Fig. 3 is a schematic view of a rear-section installation line of the induction cooker coil.
Fig. 4 is a schematic view of a mica sheet rubber mounting line.
Fig. 5 is a schematic view of a winding machine.
FIG. 6 is a schematic view of a pull wire assembly.
FIG. 7 is a front view of the wire pulling assembly.
FIG. 8 is a schematic view of a side top disk assembly.
FIG. 9 is a front view of the side top disk assembly.
FIG. 10 is a schematic view of the upper die assembly.
FIG. 11 is a schematic view of the lower die assembly.
Labeled as: a first elevator 11, a second elevator 12, a first upper coil station 13, a first curing tower station 14, a pre-twisting wire head station 15, a wire enamel removing station 16, a wire head cleaning station 17, a wire head twisting station 18, a wire head tinning station 19, a wire head cutting station 120, a terminal punching station 121, a tinning and sleeving heat-shrinkable tube station 122, a heat-shrinkable tube drying station 123, a coil transplanting machine 124, a third elevator 21, a fourth elevator 22, an aluminum plate feeding station 23, an aluminum plate dispensing station 24, a first upper magnet station 25, a second upper magnet station 26, a second curing tower station 27, a magnet dispensing station 28, a second upper coil station 29, a high-pressure-resistant testing station 230, a coil dispensing station 231, an upper rubber mica sheet loading station 232, a third curing tower station 233, a discharging station 234, a belt conveyor 235, a fifth elevator 31, a sixth elevator 32, a rubber mica sheet transfer machine 33, a rubber sheet transfer machine 33, A mica sheet transplanting machine 34, a mica sheet dispenser 35, a rubber block transplanting machine 36, a coil winding machine 40, a frame 41, an upper die assembly 42, an upper pressing plate 421, a lower pressing driving mechanism 422, a lower die assembly 43, a lower pressing plate 431, a rotary driving mechanism 432, a notch 433, a wire pulling assembly 44, a wire inlet guide wheel mechanism 441, a wire passing mechanism 442, a wire passing device driving mechanism 443, a wire pushing installation frame 444, a wire pushing plate 445, a wire pushing clamp 446 and a wire pushing driving mechanism 447, the device comprises a lower pressing block 448, a line pressing cylinder 449, a lifting frame 4410, a line pulling roller 4411, a line pulling roller horizontal driving mechanism 4412, a shearing cylinder 4413, a shearing driving mechanism 4414, a guide double roller 4415, a side top disc assembly 45, a side top disc mounting plate 451, a side top disc 452, a counterweight frame 453, a first chain 454, a lead screw driving module 455, a guide rod 456, a guide block 457, a driving block 458, an origin detection sensor 459, a signal piece 4510 and a first chain wheel 4511.
Detailed Description
The invention is further described with reference to the following figures and detailed description.
The automatic installation line of the induction cooker coil shown in fig. 1 comprises a front section installation line and a rear section installation line;
the front-section mounting line comprises a first lifter 11 and a second lifter 12, a first upper-layer speed-multiplying chain and a first lower-layer speed-multiplying chain which can enable a carrier to flow between the first lifter 11 and the second lifter 12 are arranged between the first lifter 11 and the second lifter 12, and a first upper coil station 13, a first curing tower station 14, a pre-twisting wire head station 15, an enameled wire paint removing station 16, a wire head cleaning station 17, a wire head twisting station 18, a wire head tinning station 19, a wire head cutting station 120, a terminal punching station 121, a tinning and sleeve heat-shrinkable tube station 122, a heat-shrinkable tube drying station 123 and a coil transplanting machine 124 are sequentially arranged on the first upper-layer speed-multiplying chain;
the pre-twisting thread end station 15 comprises a pre-twisting thread end machine, the pre-twisting thread end machine comprises a fourth mounting frame, and a first air claw and a first rotating motor for driving the first air claw to rotate are mounted on the fourth mounting frame; the wire enamel removing station 16 comprises wire enamel removing equipment and a wire end enamel transplanting machine for transferring a carrier on the first upper layer double-speed chain to the wire end enamel removing equipment; the thread end cleaning station 17 comprises a cleaning box body arranged on the side edge of the first upper-layer speed-multiplying chain and a first carrier transplanter for moving a carrier into the cleaning box body to be cleaned, the thread end twisting station 18 comprises a fifth mounting frame, and a second air claw and a second rotating motor for driving the second air claw to rotate are mounted on the fifth mounting frame; the end-of-wire tinning station 19 comprises a tinning box arranged on one side of the first upper-layer speed-multiplying chain and a second carrier transplanter for moving a carrier into the tinning box to perform tinning;
the thread cutting head machine station comprises a thread cutting head machine, the thread cutting head machine comprises a bottom plate and a bottom plate driving cylinder, the bottom plate driving cylinder drives the bottom plate to move towards the first upper layer speed-multiplying chain direction, a cutter mounting frame is arranged on the bottom plate, a cutter cylinder is mounted on the cutter mounting frame, and a thread cutting head is mounted on an output shaft of the cutter cylinder; a manual terminal crimping machine is arranged on the terminal crimping station 121; the heat shrink tube drying station 123 comprises an oven arranged above the first upper-layer speed-multiplying chain;
rear end installation line includes third lift 21 and fourth lift 22, be provided with between third lift 21 and the fourth lift 22 and can be with the carrier doubly fast chain in the second upper strata and the doubly fast chain in second lower floor that circulate between third lift 21 and fourth lift 22, the doubly fast chain in second upper strata has set gradually on the chain of the doubly fast of second upper strata aluminum plate station 23, aluminum plate point and has glued station 24, first magnet station 25, magnet station 26, second curing tower station 27, magnet point and has glued station 28, coil station 29, high pressure resistant test station, coil point and glue station 231, upper band rubber mica sheet station 232, third curing tower station 233 and ejection of compact station 234.
A belt conveyor 235 for placing coils on the coil transplanter 124 is arranged on one side of the coil transplanter 124, the starting point of the belt conveyor 235 is located on one side of the coil transplanter 124, and the end point of the belt conveyor 235 is located on one side of the second upper coil station 29;
the upper aluminum plate station 23 comprises an aluminum plate feeding lifter arranged on one side of the second upper layer speed multiplying chain and an aluminum plate transplanting machine for transferring the aluminum plates on the aluminum plate feeding lifter to the empty jig; the aluminum plate dispensing station 24 comprises an aluminum plate dispenser, and the aluminum plate dispenser comprises a first three-dimensional driving module and a first dispenser driven by the first three-dimensional driving module to move; the first upper magnet station 25 comprises a first magnet vibration disc feeding mechanism, a first disc sucking mechanism for sucking magnets at the first magnet vibration disc feeding mechanism, and a first upper magnet driving mechanism for driving the first disc sucking mechanism to move between the first magnet vibration disc feeding mechanism and a second upper-layer speed multiplying chain; the second upper magnet station 26 comprises a second magnet vibration disc feeding mechanism, a second sucker mechanism for sucking the magnets at the second magnet vibration disc feeding mechanism, and a second upper magnet driving mechanism for driving the second sucker mechanism to move between the second magnet vibration disc feeding mechanism and a second upper-layer speed multiplying chain;
the magnet dispensing station 28 comprises a magnet dispensing machine, and the magnet dispensing machine comprises a second three-dimensional driving module and a second dispensing machine driven by the second three-dimensional driving module to move; a high-pressure resistant testing machine is arranged on the high-pressure resistant testing station; the coil dispensing station 231 comprises a coil dispensing machine, and the coil dispensing machine comprises a third three-dimensional driving module and a third dispensing machine driven by the third three-dimensional driving module to move;
the curing towers of the curing tower stations, the wire enamel removing equipment of the wire enamel removing station 16, the terminal crimping machine of the terminal crimping station 121 and the oven can be directly purchased from the market, positioning blocking mechanisms are arranged on the first upper-layer speed-multiplying chain, the second upper-layer speed-multiplying chain and the third upper-layer speed-multiplying chain at the stations, and the positioning blocking mechanisms can be photoelectric sensors, blocking cylinders and the like.
The working principle of the mechanism is as follows: when the device works, an empty carrier on a first lower-layer speed multiplying chain flows into a first lifter 11, the first lifter 11 lifts the empty carrier to a first upper-layer speed multiplying chain and drives the empty carrier to flow onto the first upper-layer speed multiplying chain, when the carrier flows to a first upper coil station 13, a single-stop mechanism stops the carrier, an operator puts a wound coil into the empty carrier, then the carrier flows into a curing tower to perform curing operation, so that glue on the mica sheet can be cured quickly when the coil is wound, and then the carrier flows out of the curing tower; flowing to a pre-twisting thread head station 15, a first air claw on a pre-twisting thread head machine extends out to grasp a coil thread head, a first rotating motor drives the first air claw to rotate to realize pre-twisting operation on the coil thread head, then a first upper layer speed doubling chain transfers a carrier to a wire enamel removing station 16, the wire enamel removing machine removes wire enamel on the coil thread head, then the first upper layer speed doubling chain transfers the carrier to a thread head cleaning station 17, a first carrier transplanter on the thread head cleaning station 17 grasps the carrier with the coil and enables the thread head to extend into a cleaning box body to perform cleaning operation, after the operation is completed, the first carrier transplanter continues to prevent the carrier from being dusty on the first upper layer speed doubling chain, the carrier is moved to a thread head twisting station 18 by the first upper layer speed doubling chain, a second air claw on the thread head twisting machine extends out to grasp the coil thread head, and a second rotating motor drives a second air claw to rotate, the twisting operation of the coil end is realized; then the first upper-layer speed-multiplying chain transfers the carrier to a wire head tinning station 19, a second carrier transplanter on the wire head tinning station 19 grabs the carrier with the coil and enables the wire head to extend into a tinning box for tinning operation, then the first upper-layer speed-multiplying chain transfers the carrier to a wire head cutting station 120, when the carrier reaches the wire head cutting station 120, a bottom plate driving cylinder drives a bottom plate to move towards the direction of the first upper-layer speed-multiplying chain, so that the wire head of the coil on the carrier extends between the bottom plate and a cutter, then a cutter cylinder drives the cutter to move downwards, cutting operation is carried out on the wire head of the coil, the length of the wire head of each coil is equal, after the wire cutting operation is finished, the first upper-layer speed-multiplying chain transfers the carrier to a terminal punching station 121 for manual terminal punching operation, and after the terminal punching operation is finished, the first upper-layer speed-multiplying chain transfers the carrier to a wire head tinning and heat-shrink tube sleeving station 122 for manual tinning and heat-shrink tube sleeving operation, after the above operations are completed, the upper layer speed doubling chain drives the carrier to pass through the oven to reach the coil transplanter 124, the coil transplanter 124 picks the coil and places the coil on the belt transmission line, the belt transmission line transmits the coil to one side of the second upper coil station 29, the idle tool continues to be transmitted to the second lifter 12, the idle tool is lowered onto the second speed doubling chain through the second lifter 12, and the first lower layer speed doubling chain transmits the idle tool back to the first lifter 11, so that the operation is repeated.
When the front end mounting line works, the rear end mounting line carries out the following operations, a third lifter 21 transmits a no-load tool to a second upper-layer speed-multiplying chain, the second upper-layer speed-multiplying chain transmits a carrier to an upper aluminum plate station 23, when the carrier reaches the upper aluminum plate station 23, an aluminum plate transplanter picks up an aluminum plate on an aluminum plate feeding lifter and places the aluminum plate on the no-load tool to complete aluminum plate feeding operation, then the second upper-layer speed-multiplying chain transmits the carrier to an aluminum plate dispensing station 24, a first three-dimensional driving module drives a first dispenser to move to an aluminum plate designated position, the aluminum plate dispenser carries out dispensing operation, after the dispensing operation is completed, the second upper-layer speed-multiplying chain transmits the carrier to a first upper magnet station 25 or a second upper magnet station 26, so that the first upper magnet station 25 and the second upper magnet station 26 can carry out magnet feeding operation on the aluminum plate at the same time, and the equipment of the first upper magnet station 25 and the second upper magnet station 26 are the same as the principle, when the carrier is positioned at the first upper magnet station 25, the first upper magnet driving mechanism drives the first sucking disc mechanism to move to the first magnet vibration disc, the magnet of the first magnet vibration disc is sucked and placed at the position of the upper surface of the aluminum plate, after the magnet on the aluminum plate is finished, the second upper layer speed doubling chain transmits the carrier into the curing tower, the curing operation is carried out, the magnet is firmly fixed on the aluminum plate, after the carrier flows out of the curing tower at the second curing tower station 27, the second upper layer speed doubling chain transmits the carrier to the magnet glue dispensing station 28, the second three-dimensional driving module drives the second glue dispenser to move to the position above the magnet, the second glue dispenser carries out glue dispensing operation on the magnet, after the glue dispensing is finished, the second upper layer speed doubling chain transmits the carrier to the second upper coil station 29, a coil assembled by a front end mounting wire on the manual belt conveyor 235 is fixed on the glued magnet and manually penetrates through the sensor, after the completion, the second upper-layer speed multiplying chain transfers the carrier to a high-pressure resistant tester, the high-pressure resistant tester carries out high-pressure resistant test on an induction cooker coil on the carrier, after the test is completed, the second upper-layer speed multiplying chain transfers the carrier to a coil glue dispensing station 231, a third three-dimensional driving module drives a third glue dispenser to move to the position above the coil, the third glue dispenser carries out glue dispensing operation on the coil, after the glue dispensing is completed, the second upper-layer speed multiplying chain transfers the carrier to an upper rubber mica sheet carrying station 232, the mica sheet adhered with rubber is adhered to the glued coil, after the glue dispensing is completed, the second upper-layer speed multiplying chain passes the carrier through a third curing tower of the third curing tower station 233 for curing operation and transfers the carrier to a discharging station 234 for manual blanking, after the manual blanking, a no-load tool flows into a third lifter 21, the third lifter 21 transfers the no-load tool to a second lower-layer speed multiplying chain, the second lower double-speed chain is transferred to the third lifter 21, thereby circulating.
The automatic installation line for the induction cooker can realize the automatic installation of the induction cooker coil, is convenient, quick and high in automation efficiency, and simultaneously ensures the installation quality of the induction cooker coil.
On the basis, the mica sheet loading machine further comprises a mica sheet rubber loading line, the mica sheet rubber loading line comprises a fifth lifter 31 and a sixth lifter 32, a third upper-layer speed-multiplying chain and a third lower-layer speed-multiplying chain of a transport carrier are arranged between the fifth lifter 31 and the sixth lifter 32, the third upper-layer speed-multiplying chain is sequentially provided with a mica sheet transfer machine 33 for transferring mica sheets with rubber blocks on the carrier to an upper mica sheet carrying station 232, a mica sheet transplanter 34, a mica sheet dispenser 35 and a rubber block transplanter 36 from the fifth lifter 31 to the sixth lifter 32, and a mica sheet bin for supplying materials to the mica sheet transplanter 34 and a vibration disc mechanism for supplying materials to the rubber block transplanter 36 are further arranged on the side edge of the third upper-layer speed-multiplying chain;
the mica sheet transfer machine 33 with the rubber blocks comprises a first transmission module, a first suction mechanism arranged on the first transmission module, a second transmission module and a second suction mechanism, wherein the second suction mechanism comprises a suction disc frame, a plurality of suction discs are arranged on the suction disc frame, the mica sheet transfer machine also comprises a rotating motor for driving the suction disc frame to rotate, so that the suction discs can sequentially rotate to a vibration disc mechanism to suck the rubber blocks, and the mica sheet dispenser 35 comprises a fourth three-dimensional driving module and a fourth adhesive dispenser driven by the fourth three-dimensional driving module to move;
when the machine works, the third upper-layer speed multiplying chain transmits the empty carrier to a mica sheet transplanter 34, the first transmission module drives the first suction mechanism to suck the mica sheets in the mica sheet storage bin onto the empty carrier, then the third upper-layer speed multiplying chain transmits the carrier to a mica sheet dispenser 35, the fourth three-dimensional driving module drives the fourth dispenser to move to the designated position of the mica sheets, the fourth dispenser performs dispensing operation on the mica sheets, after the dispensing is finished, the third upper-layer speed multiplying chain transmits the carrier to a rubber block transplanter 36, the second transmission module drives the second suction mechanism to move to a vibration disc mechanism, the rotary motor drives the suction disc frame to rotate, so that each suction disc on the suction disc frame can sequentially suck the rubber blocks output by the vibration disc mechanism, the suction disc frame is pressed at the dispensing position of the mica sheets by the driving of the second transmission module, and after the rubber blocks are installed, the third upper-layer speed multiplying chain transmits the carrier to the sixth lifter 32, the sixth lifter 32 drives the carrier to descend, so that the carrier is transmitted to the third lower-layer speed multiplying chain, the mica sheets with rubber in the carrier are transmitted and cured on the third lower-layer speed multiplying chain until the mica sheets are transmitted to the fifth lifter 31, the fifth lifter 31 drives the carrier to ascend and transmit the carrier to the third upper-layer speed multiplying chain, the third upper-layer speed multiplying chain transmits the carrier to the mica sheet with rubber blocks to the transfer machine 33, so that the mica sheet with rubber blocks is transferred to the mica sheet upper-layer station 232 of the rear-section mounting line by the mica sheet transfer machine 33, the structure can achieve automatic mounting of rubber on the mica sheets, accordingly labor intensity of workers is reduced, and convenience and rapidness are achieved.
On the basis, the coil winding machine 40 is arranged on one side of the front end installation wire, the coil winding machine 40 comprises a frame 41, a winding assembly consisting of an upper die assembly 42 and a lower die assembly 43 is arranged on the frame 41, the upper die assembly 42 is positioned above the lower die assembly 43, and a wire pulling assembly 44 for sending a wire end into the winding assembly is arranged on one side of the upper die assembly 42;
the wire pulling assembly 44 comprises a first mounting frame, a wire inlet guide wheel mechanism 441 and a wire passing mechanism 442 are sequentially mounted on the first mounting frame, the wire passing mechanism 442 comprises a wire passing device and a wire passing device driving mechanism 443 mounted on the first mounting frame, a wire pushing mechanism is arranged below the wire passing device mechanism 442 and comprises a second mounting frame, a wire pushing plate 445 and a wire pushing clamp 446 located below the wire pushing plate 445 are mounted on the second mounting frame, the front end of the wire pushing plate 445 is provided with a bayonet for clamping a heating wire, and a wire pushing driving mechanism 447 for driving the second mounting frame to move towards the direction of the wire winding assembly is mounted on the rack 41.
The working principle of the mechanism is as follows: before working, the induction cooker coil passes through the wire wheel mechanism and the wire passing mechanism 442 and is placed into the wire pushing clamp 446 to be clamped, then the wire pushing driving mechanism 447 drives the wire pushing plate 445 and the wire pushing clamp 446 to move towards the direction of the winding assembly, in the moving process, the induction cooker coil is clamped in a bayonet at the front end of the wire pushing plate 445, when the induction cooker coil is driven into the winding assembly, the induction cooker coil is clamped in the winding assembly, the wire pushing driving mechanism 447 drives the wire pushing plate 445 and the wire pushing clamp 446 to return, the winding assembly performs winding operation, after the winding is completed, the induction cooker coil is cut off, the cut induction cooker coil swings down from the wire passing device, at the moment, the wire pushing driving mechanism 447 drives the wire pushing clamp 446 and the wire pushing plate 445 to move forwards, the wire pushing clamp 446 clamps the induction cooker coil, a second round of winding operation is performed, the induction cooker coil clamping device only needs to perform manual wire clamping when the operation is just started, the automatic wire clamping of the wire pushing clamp 44646 can be realized during the subsequent wire winding operation, so that the automatic wire feeding operation of the wire winding assembly is realized.
On the basis, the upper die assembly 42 comprises an upper platen 421 and a downward pressing driving mechanism 422 for driving the upper platen 421 to move downward, the lower die assembly 43 comprises a lower platen 431 and a rotary driving mechanism 432 for driving the lower platen 431 to rotate, a thread clamping mechanism for clamping a thread end is arranged below the lower platen 431, and a notch 433 for inserting the thread end is arranged on one side of the top platen; in the automatic wire feeding operation process, the wire drawing assembly 44 sends the induction cooker coil into the notch 433 of the top plate, the wire clamping mechanism below the lower pressing plate 431 clamps the wire end of the induction cooker coil, the wire pushing clamp 446 loosens the wire end of the induction cooker coil, then the rotary driving mechanism 432 drives the lower pressing plate 431 to rotate, the induction cooker coil is wound into a heating plate, after the winding plate is completed, mica sheets with glue are placed above the heating plate, the lower pressing driving mechanism 422 drives the lower pressing plate 431 to press downwards, the mica sheets coated with the glue are pressed together with the heating plate, and the whole heating plate is processed and manufactured.
The heating wire cutting device further comprises a wire pressing component arranged on the first mounting frame and a wire cutting mechanism arranged in the rack 41 and used for cutting the heating wire, wherein the wire pressing component and the wire passing device are located on the same horizontal plane, so that the heating wire can pass through the middle of the wire pressing mechanism; after the winding of one heating coil is completed, the coil of the induction cooker needs to be cut off, so that the blanking operation of the heating coil is realized, when the wire cutting operation is performed, the wire pressing component compresses the coil of the induction cooker, the wire cutting mechanism moves to the coil of the induction cooker to cut off the coil of the induction cooker, the automatic wire cutting operation is realized, the automatic operation is completely realized in the winding operation process, the manual intervention is not needed, and the automatic wire cutting operation is simple and convenient.
The line pressing assembly comprises a lower pressing block 448 fixed on the mounting plate and a line pressing cylinder 449 positioned above the lower pressing block 448, and the line pressing cylinder 449 is fixed on the mounting plate; because in the wire feeding process, the coil of the induction cooker always passes through the space between the lower pressing block 448 and the wire pressing cylinder 449, when the wire pressing operation is carried out, the piston rod of the lower pressing cylinder is pressed downwards, and the coil of the induction cooker is pressed between the lower pressing block 448 and the piston rod of the wire pressing cylinder 449, so that the wire cutting operation is more convenient to carry out.
The wire cutting mechanism comprises a third mounting rack, a pull-down mechanism and a wire cutting mechanism are mounted on the third mounting rack, the pull-down mechanism comprises a lifting rack 4410, a wire drawing roller 4411 and a wire drawing roller horizontal driving mechanism 4412 for driving the wire drawing roller 4411 to horizontally move are mounted on the lifting rack 4410, and the wire cutting mechanism comprises a cutting cylinder 4413 and a cutting driving mechanism 4414 for driving the cutting cylinder 4413 to horizontally move towards the rope direction; when the automatic wire end shearing machine works, the lifting frame 4410 and the wire pulling roller horizontal driving mechanism 4412 drive the wire pulling roller 4411 to move to the position above the coil of the induction cooker, then the lifting frame 4410 drives the wire pulling roller 4411 to descend according to the length of the wire end of the coil, and after the wire pulling roller 4411 descends to a certain position, the shearing driving mechanism 4414 drives the shearing air cylinder 4413 to move to the position of the heating coil to perform shearing operation, and therefore the automatic wire end shearing function is achieved.
The induction cooker coil guide device further comprises a guide double-roller 4415 arranged on the line passing device driving mechanism 443, the guide double-roller 4415 and the line passing device are located on the same horizontal plane, so that a heating line can pass through the guide double-roller 4415, when the coil is in the line feeding process, the line passing device, the guide double-roller 4415 and the winding assembly are located on the same horizontal plane, and therefore when the line is fed, the induction cooker coil sequentially passes through the line passing device and the guide double-roller 4415 to the winding assembly, and the horizontal movement state of the induction cooker coil is guaranteed.
On the basis, a side top disc assembly 45 is arranged on one side of the winding assembly, the side top disc assembly 45 comprises a side top disc mounting plate 451, a side top disc 452 is mounted on the side top disc mounting plate 451, and a side top disc 452 driving mechanism for driving the side top disc mounting plate 451 to move is further included, so that when the heating wire is wound on the lower die assembly 43, the side top disc 452 can abut against the heating wire from the side; when the wire winding begins, side top dish 452 actuating mechanism drive side top dish 452 mechanism moves to last die assembly 42 and supports electromagnetism stove coil circle, and at the wire winding in-process as electromagnetism stove coil circle, side top dish 452 retreats gradually for electromagnetism stove coil circle receives the pressure of side top dish 452 all the time, thereby guarantees that the electromagnetism stove coil is more round and compacter at the wire winding in-process.
The side top disk 452 driving mechanism comprises a first chain wheel 4511, a second chain wheel and a screw rod driving module 455 which are installed on the frame 41, the first chain wheel 4511 and the second chain wheel are positioned at two sides of a side top disk mounting plate 451, a counterweight frame 453 is arranged below the side top disk assembly 45, a first chain 454 and a second chain are further included, one end of the first chain 454 is fixed on the side top disk mounting plate 451, the other end of the first chain 454 bypasses the first chain wheel 4511 and is fixed on one side of the counterweight frame 453, one end of the second chain is fixed on the side top disk mounting plate 451, the other end of the second chain bypasses the second chain and is fixed on the other side of the counterweight frame 453, the screw rod driving module 455 comprises a screw rod and a driving motor for driving the screw rod to rotate, guide rods 456 are installed at two sides of the screw rod, a guide block 457 connected with the top disk mounting plate is further included, the guide block 457 is sleeved on the guide rod 456 and can move back and forth along the, the middle part of the guide block 457 is provided with a through hole for a screw rod to pass through, so that the screw rod passes through the through hole of the guide block 457, the guide block 457 further comprises a driving block 458 which is arranged on the screw rod and driven by the screw rod, the driving block 458 is sleeved on the guide rod 456, and the driving block 458 is positioned on one side of the guide block 457 facing the lower die assembly 43; when the electromagnetic oven coil winding device works, the motor drives the screw rod module to rotate, so that the driving block 458 on the screw rod module moves towards the winding assembly, meanwhile, under the action of the counterweight rack 453, the counterweight rack 453 pulls the guide block 457 to move towards the winding assembly along with the driving block 458, when the driving block 458 stops, the guide block 457 stops moving under the blocking of the driving block 458, at the moment, the side pressure plate extends into the lower die assembly 43 to prop against the electromagnetic oven coil, the diameter of the heating plate wound by the electromagnetic oven coil is gradually increased in the winding process of the electromagnetic oven coil, so that the pressure of the counterweight rack 453 is overcome to gradually push the side top plate 452 backwards until the winding operation of the heating plate is completed, after the winding operation is completed, the screw rod module drives the driving block 458 to recover, because the side top plate 452 retreats under the force of the heating plate in the winding operation, the heating plate can be ensured to be always subjected to external equal external pressure in the winding operation, thereby ensuring that the heating coil is more round and compact in the winding operation.
Install origin detection sensor 459 on the frame 41, origin sensor is located side top dish mounting panel 451 one side, signal piece 4510 that can give origin sensor and block the signal is installed to side top dish mounting panel 451 side, and when side top dish 452 in the backset in-process, signal piece 4510 on the side top dish mounting panel 451 is through origin sensor, and after origin sensor received origin signal, it is about to accomplish to represent the wire winding operation, and motor drive lead screw rotates this moment, and drive block 458 resumes the normal position, prepares for next operation.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. Automatic installation line of electromagnetism stove coil, its characterized in that: comprises a front section mounting line and a rear section mounting line;
the front-section mounting line comprises a first lifter (11) and a second lifter (12), a first upper-layer speed-multiplying chain and a first lower-layer speed-multiplying chain which can enable a carrier to circulate between the first lifter (11) and the second lifter (12) are arranged between the first lifter (11) and the second lifter (12), and a first upper coil station (13), a first curing tower station (14), a pre-twisting wire head station (15), a wire enamel removing station (16), a wire head cleaning station (17), a wire head twisting station (18), a wire head tinning station (19), a wire head cutting station (120), a terminal beating station (121), a tinning and sleeve heat-shrinkable tube station (122), a heat-shrinkable tube baking station (123) and a coil transplanting machine (124) are sequentially arranged on the first upper-layer speed-multiplying chain;
the rear-section mounting line comprises a third lifter (21) and a fourth lifter (22), a second upper-layer speed-multiplying chain and a second lower-layer speed-multiplying chain which can enable carriers to circulate between the third lifter (21) and the fourth lifter (22) are arranged between the third lifter (21) and the fourth lifter (22), and an aluminum plate feeding station (23), an aluminum plate dispensing station (24), a first upper magnet station (25), a second upper magnet station (26), a second curing tower station (27), a magnet dispensing station (28), a second upper coil station (29), a high-pressure-resistant testing station (230), a coil dispensing station (231), an upper rubber mica sheet station (232), a third curing tower station (233) and a discharging station (234) are sequentially arranged on the second upper-layer speed-multiplying chain;
the pre-twisting thread end station (15) comprises a pre-twisting thread end machine, the pre-twisting thread end machine comprises a fourth mounting frame, and a first air claw and a first rotating motor for driving the first air claw to rotate are mounted on the fourth mounting frame; the wire enamel removing station (16) comprises wire enamel removing equipment and a wire end enamel removing transplanter for transferring a carrier on the first upper layer double-speed chain to the wire enamel removing equipment; the thread head cleaning station (17) comprises a cleaning box body arranged on the side edge of the first upper-layer speed-multiplying chain and a first carrier transplanter for moving a carrier into the cleaning box body to be cleaned, the thread head twisting station (18) comprises a fifth mounting frame, and a second air claw and a second rotating motor for driving the second air claw to rotate are mounted on the fifth mounting frame; the wire end tinning station (19) comprises a tinning box arranged on one side of the first upper layer speed doubling chain and a second carrier transplanter for moving a carrier into the tinning box to perform tinning;
the thread cutting head station comprises a thread cutting head machine, the thread cutting head machine comprises a bottom plate and a bottom plate driving cylinder, the bottom plate driving cylinder drives the bottom plate to move towards the direction of the first upper layer speed-multiplying chain, a cutter mounting frame is arranged on the bottom plate, a cutter cylinder is mounted on the cutter mounting frame, and a thread cutting head cutter is mounted on an output shaft of the cutter cylinder; a manual terminal crimping machine is arranged on the terminal crimping station (121); the heat-shrinkable tube drying station (123) comprises an oven arranged above the first upper-layer speed-multiplying chain;
the aluminum plate feeding station (23) comprises an aluminum plate feeding lifter arranged on one side of the second upper layer speed multiplying chain and an aluminum plate transplanting machine for transferring the aluminum plates on the aluminum plate feeding lifter to the empty jig; the aluminum plate dispensing station (24) comprises an aluminum plate dispenser, and the aluminum plate dispenser comprises a first three-dimensional driving module and a first dispenser which is driven by the first three-dimensional driving module to move; the first upper magnet station (25) comprises a first magnet vibration disc feeding mechanism, a first disc sucking mechanism for sucking magnets at the first magnet vibration disc feeding mechanism and a first upper magnet driving mechanism for driving the first disc sucking mechanism to move between the first magnet vibration disc feeding mechanism and a second upper-layer speed multiplying chain; the second upper magnet station (26) comprises a second magnet vibration disc feeding mechanism, a second sucker mechanism and a second upper magnet driving mechanism, wherein the second sucker mechanism sucks a magnet at the second magnet vibration disc feeding mechanism;
the magnet dispensing station (28) comprises a magnet dispensing machine, and the magnet dispensing machine comprises a second three-dimensional driving module and a second dispensing machine driven by the second three-dimensional driving module to move; a high-pressure resistant tester is arranged on the high-pressure resistant test station (230); the coil dispensing station (231) comprises a coil dispensing machine, and the coil dispensing machine comprises a third three-dimensional driving module and a third dispensing machine driven by the third three-dimensional driving module to move;
the coil transplanter is characterized in that a belt conveyor (235) for the coil transplanter (124) to place a coil is arranged on one side of the coil transplanter (124), the starting point of the belt conveyor (235) is located on one side of the coil transplanter (124), and the end point of the belt conveyor (235) is located on one side of a second coil station (29).
2. The automatic coil mounting line for induction cookers of claim 1, wherein: the mica sheet loading and unloading device is characterized by further comprising a mica sheet rubber mounting line, wherein the mica sheet rubber mounting line comprises a fifth lifter (31) and a sixth lifter (32), a third upper-layer speed-multiplying chain and a third lower-layer speed-multiplying chain which are used for transporting a carrier are arranged between the fifth lifter (31) and the sixth lifter (32), the third upper-layer speed-multiplying chain is sequentially provided with a mica sheet transfer machine (33) with a rubber block, a mica sheet transfer machine (34), a mica sheet dispenser (35) and a rubber block transfer machine (36), which are used for transferring the mica sheet with the rubber block on the carrier to an upper mica sheet station (232), a mica sheet transfer machine (34), a mica sheet dispenser (35) and a rubber block transfer machine (36) from the fifth lifter (31) to the sixth lifter (32), and a mica sheet storage bin used for supplying materials to the mica sheet transfer machine (34) and a vibrating disc mechanism used for supplying materials to the rubber block transfer machine (36) are further arranged on the;
take block rubber mica sheet to move and carry machine (33) includes first transmission module and installs the first mechanism of absorbing on first transmission module, the block rubber moves and carries the machine and include second transmission module and second suction mechanism, second suction mechanism includes the sucking disc frame, be provided with a plurality of sucking discs on the sucking disc frame, still including the rotatory rotating electrical machines of drive sucking disc frame for each sucking disc can rotate in proper order and absorb the block rubber to vibration dish mechanism department.
3. The automatic coil mounting line for induction cookers of claim 1, wherein: still including installing coil coiling machine (40) in anterior segment installation line one side, coil coiling machine (40) include frame (41), its characterized in that: a winding assembly consisting of an upper die assembly (42) and a lower die assembly (43) is arranged on the rack (41), the upper die assembly (42) is positioned above the lower die assembly (43), and a wire drawing assembly (44) for conveying a wire end into the winding assembly is arranged on one side of the upper die assembly (42);
stay wire subassembly (44) includes first mounting bracket, install income line guide wheel mechanism (441) and cross line ware mechanism (442) on the first mounting bracket in proper order, cross line ware mechanism (442) including cross the line ware and install crossing line ware actuating mechanism (443) on first mounting bracket, cross line ware mechanism (442) below and be provided with and push away line mechanism, it includes the second mounting bracket to push away line mechanism, install on the second mounting bracket and push away line clamp (446) that push away line board (445) below and be located, it is provided with the bayonet socket of blocking the line that generates heat to push away line board (445) anterior segment, install the line actuating mechanism (447) that pushes away that drive second mounting bracket moved towards the wire winding subassembly direction on frame (41).
4. The automatic coil installation wire for induction cookers of claim 3, wherein: the upper die assembly (42) comprises an upper platen (421) and a downward pressing driving mechanism (422) for driving the upper platen (421) to move downwards, the lower die assembly (43) comprises a lower platen (431) and a rotary driving mechanism (432) for driving the lower platen (431) to rotate, a wire clamping mechanism for clamping a wire end is arranged below the lower platen (431), and a notch (433) for inserting the wire end is formed in one side of the lower platen (431);
the heating wire cutting device is characterized by further comprising a wire pressing component arranged on the first mounting frame and a wire cutting mechanism arranged in the rack (41) and used for cutting the heating wire, wherein the wire pressing component and the wire passing device are located on the same horizontal plane, so that the heating wire can pass through the middle of the wire pressing mechanism;
the line pressing assembly comprises a lower pressing block (448) fixed on the mounting plate and a line pressing cylinder (449) positioned above the lower pressing block (448), and the line pressing cylinder (449) is fixed on the mounting plate;
the wire cutting mechanism comprises a third mounting rack, a pull-down mechanism and a wire cutting mechanism are mounted on the third mounting rack, the pull-down mechanism comprises a lifting rack (4410), a wire pulling roller (4411) and a wire pulling roller horizontal driving mechanism (4412) for driving the wire pulling roller (4411) to horizontally move are mounted on the lifting rack (4410), and the wire cutting mechanism comprises a cutting cylinder (4413) and a cutting driving mechanism (4414) for driving the cutting cylinder (4413) to horizontally move towards the rope direction;
the wire guide device further comprises a guide double-roller (4415) arranged on the wire guide driving mechanism (443), wherein the guide double-roller (4415) and the wire guide are positioned on the same horizontal plane, so that the heating wire can pass through the guide double-roller (4415).
5. The automatic coil installation wire for induction cookers of claim 3, wherein: a side top disc assembly (45) is arranged on one side of the winding assembly, the side top disc assembly (45) comprises a side top disc mounting plate (451), a side top disc (452) is mounted on the side top disc mounting plate (451), and a side top disc (452) driving mechanism for driving the side top disc mounting plate (451) to move is further included, so that when a heating wire is wound on the lower die assembly (43), the side top disc (452) can abut against the heating wire from the side;
the side top plate (452) driving mechanism comprises a first chain wheel (4511), a second chain wheel and a lead screw driving module (455) which are installed on a rack (41), the first chain wheel (4511) and the second chain wheel are located on two sides of a side top plate installation plate (451), a weight rack (453) is arranged below the side top plate assembly (45), the side top plate driving mechanism further comprises a first chain (454) and a second chain, one end of the first chain (454) is fixed on the side top plate installation plate (451), the other end of the first chain (454) is fixed on one side of the weight rack (453) by bypassing the first chain wheel (4511), one end of the second chain is fixed on the side top plate installation plate (451), the other end of the second chain is fixed on the other side of the weight rack (453) by bypassing the second chain wheel, the lead screw driving module (455) comprises a lead screw and a driving motor for driving the lead screw to rotate, the guide rod assembly comprises a guide rod (456), a guide block (457) connected with a top disc mounting plate, a driving block (458) and a top disc mounting plate, wherein the guide block (457) is sleeved on the guide rod (456) and can move back and forth along the guide block (457), the middle of the guide block (457) is provided with a through hole for the lead screw to pass through, so that the lead screw passes through the through hole of the guide block (457), the top disc assembly further comprises the driving block (458) which is arranged on the lead screw and driven by the lead screw, the driving block (458) is sleeved on the guide rod (456), and the driving block (458) is located on one side, facing the lower die assembly (43;
an origin detection sensor (459) is installed on the rack (41), the origin detection sensor (459) is located on one side of the side top plate installation plate (451), and a signal sheet (4510) capable of giving a blocking signal to the origin sensor is installed on the side of the side top plate installation plate (451).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710686400.6A CN109392209B (en) | 2017-08-11 | 2017-08-11 | Automatic installation wire for electromagnetic oven coil |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710686400.6A CN109392209B (en) | 2017-08-11 | 2017-08-11 | Automatic installation wire for electromagnetic oven coil |
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| CN109392209A CN109392209A (en) | 2019-02-26 |
| CN109392209B true CN109392209B (en) | 2020-12-22 |
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| JP2976644B2 (en) * | 1991-10-11 | 1999-11-10 | 株式会社村田製作所 | Crimping device |
| JP3395177B2 (en) * | 1998-10-29 | 2003-04-07 | 株式会社高岳製作所 | Winding device and winding method for transformer coil |
| DE10356788A1 (en) * | 2003-12-04 | 2005-07-07 | BSH Bosch und Siemens Hausgeräte GmbH | Safety device for a heater, heater and water heater |
| JP5995354B2 (en) * | 2012-06-13 | 2016-09-21 | 日特エンジニアリング株式会社 | Edgewise coil winding device and winding method thereof |
| CN104465070B (en) * | 2014-09-27 | 2017-01-11 | 钟祥三富机电有限公司 | Automatic coil winding machine for electromagnetic oven coil production |
| CN104934217B (en) * | 2015-07-04 | 2017-05-31 | 济南玖源机电科技有限公司 | A kind of medical equipment coil winding arrangement |
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Effective date of registration: 20230608 Address after: 215000 No. 88, Yangfu Road, Suzhou Industrial Park, Jiangsu Province Patentee after: Suzhou Longjia Automation Technology Co.,Ltd. Address before: 215000 unit 18-210, gangtian Industrial Park, 99 gangtian Road, Suzhou Industrial Park, Jiangsu Province Patentee before: SUZHOU QIANCHENG AUTOMATION TECHNOLOGY CO.,LTD. |
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Effective date of registration: 20240606 Address after: Room 2005, 2nd Floor, Building 7, No. 30 Yinsheng Road, Suzhou Industrial Park, Suzhou Area, China (Jiangsu) Pilot Free Trade Zone, Suzhou City, Jiangsu Province, 215000 Patentee after: Suzhou Geerwei Automation Technology Co.,Ltd. Country or region after: China Address before: 215000 No. 88, Yangfu Road, Suzhou Industrial Park, Jiangsu Province Patentee before: Suzhou Longjia Automation Technology Co.,Ltd. Country or region before: China |
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