CN109388650A - Oil refining enterprise's equipment defect management method - Google Patents
Oil refining enterprise's equipment defect management method Download PDFInfo
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Abstract
The present invention relates to a kind of oil refining enterprise's equipment defect management method, mainly solve the problems, such as that management level is lower in the prior art.The present invention provides a kind of oil refining enterprise's equipment defect management system, including hardware and technical management software by using a kind of oil refining enterprise's equipment defect management method；Each data are passed to database by dedicated data line, typing defect recognition standard, defect acceptance criteria, Corrosion monitoring data, patrol record, failure system, technical data is into knowledge base, data are handled using technical management software, pass through Web server and regional network again, client is sent by achievement, client is used to issue to central server and request, it interacts, realize artificial uploading device information and professional knowledge, and the technical solution that the achievement of application central server carries out comprehensively monitoring and closed loop management to equipment deficiency preferably solves the above problem, it can be used for oil refining enterprise's equipment defect management.
Description
Technical field
The present invention relates to a kind of oil refining enterprise's equipment defect management methods.
Background technique
Currently, oil refining enterprise, China process units unplanned shutdown frequently occurs, according to statistics, only China Petrochemical Corporation
Oil refining enterprise, company 2015 just occurs unplanned shutdown 45 times, because of unplanned shutdown 15 times caused by Equipment, wherein
Unplanned shutdown caused by as equipment deficiency or failure is up to 11 times, it is seen then that equipment deficiency or failure are that Equipment causes
The main factor of oil refining enterprise's unplanned shutdown.Moreover, oil refining enterprise does not have without comprehensively unified equipment defect management platform
Establish equipment deficiency information database, according to defect recognition standard and acceptance criteria, carry out defect registration, analysis, processing and
It checks and accepts, defect index and defect management strategy is formulated based on defect analysis, realize the comprehensively monitoring and closed loop management of equipment deficiency.
So that business equipment Control of Hidden is never uninterrupted, equipment defect management level is not high, and equipment fault happens occasionally, and affects enterprise
Industry long period safety operation level.
" Wuhan Engineering Vocational College journal " volume 21 4 it is interim " design of equipment deficiency hidden danger information management system with
Using " point out, the importance and computer management system of equipment defect management in equipment deficiency hidden danger management application,
Technical implementation way and implementation result etc..
For this purpose, carrying out Sinopec oil refining enterprise equipment defect management architectural study, equipment defect management system is established, is
The important content of Sinopec oil refining enterprise appliance integrality management improves equipment deficiency pipe for puopulsion equipment risk management
Reason is horizontal, realizes the safe operation of enterprise's long period, all has important practical significance.
Summary of the invention
The technical problem to be solved by the present invention is to the lower problems of management level in the prior art, provide a kind of new refining
Oily business equipment defect management method.This method has the advantages that management level is higher.
To solve the above problems, The technical solution adopted by the invention is as follows: a kind of oil refining enterprise's equipment defect management method,
A kind of oil refining enterprise's equipment defect management system, including hardware and technical management software are provided；The hardware is by ERP or EM system
System database server, enterprise real-time data library server, point inspection and cruising inspection system database server, large-sized unit and pump group's shape
State monitor system database server, corrosion monitoring and detecting system database server, checking maintenance Management System Data library server,
Defect knowledge base server, equipment defect management system centre database server, equipment defect management system web server,
Regional network, client and dedicated data line are constituted, and are monitored business equipment master data, real-time running state by dedicated data line
Data, equipment point-detecting data, large-sized unit and group of pump Condition Monitoring Data, corrosion-monitoring data, equipment checking maintenance data are incoming
Database, typing defect recognition standard, defect acceptance criteria, Corrosion monitoring data, patrol record, failure system, technical data
Into knowledge base, data are handled using technical management software, then by Web server and regional network, achievement is sent
To client, client is used to issue to central server and request, and interacts, and realizes artificial uploading device information and specially
Industry knowledge, and the achievement of application central server carry out comprehensively monitoring and closed loop management to equipment deficiency.
In above-mentioned technical proposal, it is preferable that the technical management software installation is on the application server.
In above-mentioned technical proposal, it is preferable that defect recognition standard, defect acceptance criteria, Corrosion monitoring data, inspection note
The typing of record, failure system, technical data into knowledge base is using artificial.
In above-mentioned technical proposal, it is preferable that technical management software includes system management module, defect Registration Module, defect
Analysis module, defect processing module, defect check and accept module, defect management policy module, utilize the relevant mode of technical management software
The correlation function of block establishes equipment deficiency information database, carries out defect registration, analysis, processing and examination, establishes equipment deficiency
Level of control and defect management strategy realize the comprehensively monitoring and closed loop management of equipment deficiency.
In above-mentioned technical proposal, it is highly preferred that system management module, for client jurisdiction setting and system maintenance pipe
Reason.
In above-mentioned technical proposal, it is highly preferred that defect Registration Module, all kinds of for registering according to defect recognition criteria classification
Equipment deficiency, including equipment state, operating parameter, apparatus body, checking maintenance submodule, by manually putting inspection and inspection, big machine
The side of group status monitoring, group of pump status monitoring, Corrosion monitoring and monitoring, equipment checking maintenance registration and the real-time production monitoring of equipment
Formula monitoring and acquisition equipment deficiency information carry out equipment deficiency identification registration, equipment state submodule according to defect recognition standard
Registration include vibration, displacement, temperature, bearing L value, lubrication equipment running status in terms of defect；Operating parameter submodule is stepped on
Note includes flow, pressure, temperature, the exception of the equipment operating parameter of corrosion rate variation aspect；The registration of apparatus body submodule
Including crackle, be thinned, damage, etch pit apparatus body state change in terms of defect；Checking maintenance submodule registration include friction,
Coking, blocking, the unit check test for replacing component and the defect in terms of maintenance.
In above-mentioned technical proposal, it is highly preferred that defect analysis module, the reason of for carrying out the various kinds of equipment defect of registration
Analysis, risk analysis, special analysis and in accordance with applicability analysis, including the analysis of causes, risk analysis, special analysis and in accordance with suitable
Submodule is analyzed with property；Analysis of causes submodule is to carry out defect cause point using root cause analysis and event tree analysis technology
Analysis；Risk analysis submodule is to carry out defect risk analysis using RBI inspection, RCM analysis, SIL evaluation, RAM assessment technology；Specially
Item analysis module includes Residual Life and corrosion tendency analysis；It is that applied defect is commented in accordance with applicability in accordance with applicability analysis
Can valence technology (FFS) carries out defect meet the analysis of application request.
In above-mentioned technical proposal, it is highly preferred that defect processing module, for by the analysis of causes, risk analysis, special point
Analysis and processing in accordance with the equipment deficiency after applicability analysis, including proposing the applicable precondition of defect, repair and maintenance and more
The defect handling method being newly transformed.
In above-mentioned technical proposal, it is highly preferred that defect checks and accepts module, for foundation defect acceptance criteria to after treatment
Equipment deficiency carry out an acceptance inspection, the equipment deficiency for not meeting acceptance criteria will carry out defect processing again, to reach examination mark
Standard, so that equipment deficiency is effectively managed.
In above-mentioned technical proposal, it is highly preferred that defect management policy module, including defect performance indicators, defect management plan
Summary, defect early warning, defect knowledge and expert decision-making submodule, for formulating defect management strategy and defect management performance indicators,
Defect management knowledge base is established, and carries out expert decision-making and defect early warning, to realize effective control of equipment deficiency.
The present invention relates to a kind of oil refining enterprise's equipment defect management system, by equipment defect management Central Data Server,
The hardware such as equipment defect management WEB server, enterprise's regional network, client and dedicated data line and system management module lack
It falls into Registration Module, defect analysis module, defect processing module, defect and checks and accepts the technical softwares such as module, defect management policy module
It constitutes.By establishing equipment deficiency information database, according to defect recognition standard and acceptance criteria, carry out defect registration, analysis,
Processing and examination formulate defect management index and management strategy based on defect analysis, realize the comprehensively monitoring of equipment deficiency and close
Endless tube reason, achieves preferable technical effect.
Detailed description of the invention
Fig. 1 is the system hardware structure figure of the method for the invention.
Fig. 2 is the system software functional block diagram of the method for the invention.
In Fig. 1, Fig. 2,1ERP system (or EM system) database server；2 enterprise real-time data library servers；3 points of inspections
With cruising inspection system database server；4 large-sized units and pump group's condition monitoring system database server；5 corrosion monitoring and detecting systems
Database server；6 checking maintenance Management System Data library servers；7 defect knowledge base servers；8 management system centre datas
Library server；9Web server；10 regional networks；11 clients；12 dedicated data lines；13 system management modules；The registration of 14 defects
Module；15 defect analysis modules；16 defect processing modules；17 defects check and accept module；18 defect management policy modules.
The present invention will be further described below by way of examples, but is not limited only to the present embodiment.
Specific embodiment
[embodiment 1]
A kind of oil refining enterprise's equipment defect management method provides a kind of oil refining enterprise's equipment deficiency pipe as shown in Figure 1 and Figure 2
Reason system, comprising: hardware and technical management software.
The hardware is by ERP (Enterprise Resource Planning Enterprise Resources Plan) system (or EM
(Equipment Management equipment management) system) data (equipment master data) library server, enterprise real-time data (in real time
Running state monitoring data) library server, point inspection and cruising inspection system data (equipment point-detecting and inspection data) library server, big machine
Group and pump group's condition monitoring system data (large-sized unit and group of pump Condition Monitoring Data) library server, corrosion monitoring and detecting system number
According to (Corrosion monitoring data) library server, checking maintenance Management System Data (equipment checking maintenance data) library server, defect knowledge
(defect recognition standard, defect acceptance criteria, failure system, technical data etc.) library server, equipment defect management system centre
Database server, equipment defect management system web server, regional network, client and dedicated data line are constituted.By dedicated
Data line can be by business equipment master data, real-time running state monitoring data, equipment point-detecting data, large-sized unit and group of pump shape
The incoming databases such as state monitoring data, corrosion-monitoring data, equipment checking maintenance data, manual entry defect recognition standard, defect
Acceptance criteria, Corrosion monitoring data, patrol record, failure system, technical data wait until in knowledge base, utilize technical management software
Data are handled, then by Web server and regional network, send client for achievement, client is for genuinely convinced in
Business device issues request, interacts, and realizes artificial uploading device information and other knowledge, and using central server
Achievement carries out comprehensively monitoring and closed loop management to equipment deficiency.
On the application server, which includes: the technical management software installation
System management module, for client jurisdiction setting and system maintenance management.
Defect Registration Module, for registering various kinds of equipment defect, including equipment state, fortune according to defect recognition criteria classification
Row parameter, apparatus body, checking maintenance submodule.It is supervised by manually putting inspection and inspection, large-sized unit status monitoring, group of pump state
The mode of survey, Corrosion monitoring and monitoring, the registration of equipment checking maintenance and the real-time production monitoring of equipment monitors and obtains equipment deficiency letter
Breath carries out equipment deficiency identification registration according to defect recognition standard.Equipment state submodule registers vibration, displacement, temperature, bearing
Defect in terms of the equipment running status such as L value, lubrication；Operating parameter submodule registers flow, pressure, temperature, corrosion rate etc.
The exception of equipment operating parameter variation aspect；Apparatus body submodule registers the apparatus bodies shapes such as crackle, thinned, damage, etch pit
The defect of state variation aspect；Checking maintenance submodule registers unit checks test and the maintenances such as friction, coking, blocking, replacement component
The defect of aspect.
Defect analysis module, analysis the reason of for carrying out the various kinds of equipment defect of registration, risk analysis, it is special analyze and
In accordance with applicability analysis, including the analysis of causes, risk analysis, special analysis and in accordance with applicability analysis submodule.The analysis of causes
Submodule is to carry out Causes Analysis using root cause analysis and event tree analysis technology；Risk analysis submodule is application
RBI (inspection of the Risk-based inspection based on risk) inspection, RCM (Reliability-centered
Maintenance of the maintenance centered on reliability) analysis, SIL (Safety Integrity Level safety integrity etc.
Grade) evaluation, RAM (Reliability availability maintainability reliability-availability and maintainability) comments
Estimate and carries out defect risk analysis with other technologies；Special analysis module includes Residual Life and corrosion tendency analysis；In accordance with
Applicability analysis is point that can applied defect meet application request in accordance with fitness-for-service assessment technology (FFS) progress defect
Analysis.
Defect processing module, for analyzing and by the analysis of causes, risk analysis, special project in accordance with setting after applicability analysis
The processing of standby defect.The defects of including the applicable precondition of proposition defect, repair and maintenance and renovating processing method.
Defect checks and accepts module, for carrying out an acceptance inspection according to defect acceptance criteria to equipment deficiency after treatment.It is not inconsistent
The equipment deficiency for closing acceptance criteria will carry out defect processing again, to reach acceptance criteria, so that equipment deficiency is able to effectively
Control.
Defect management policy module, including defect performance indicators, defect management strategy, defect early warning, defect knowledge and specially
Family's decision submodule establishes defect management knowledge base, Yi Jijin for formulating defect management strategy and defect management performance indicators
Row expert decision-making and defect early warning, to realize effective control of equipment deficiency.
Using the correlation function of the correlation module of technical management software, equipment deficiency information database is established, carries out defect
Registration, analysis, processing and examination, establish equipment defect management index and defect management strategy, realize the comprehensive prison of equipment deficiency
Control and closed loop management.
The embodiment of the method for the invention are as follows:
Firstly, equipment master data is acquired from company ERP system (or EM system) database by dedicated data line, from enterprise
Equipment real-time running state monitoring data is acquired in industry real-time data base, acquires equipment point from inspection and cruising inspection system database
Inspection and inspection data acquire large-sized unit and group of pump status monitoring number from large-sized unit and pump group's condition monitoring system database
According to acquisition Corrosion monitoring data, acquire equipment from checking maintenance Management System Data library from corrosion monitoring and detecting system database
Checking maintenance data；It is lacked by client manual entry defect recognition standard, defect acceptance criteria, failure system, technical data etc.
Knowledge is fallen into, equipment defect management information database is formed.
Secondly, using the defects of technical management software Registration Module, according to defect recognition standard to various kinds of equipment defect
Data carry out identification and registration of classifying.Equipment state submodule registers the equipment such as vibration, displacement, temperature, bearing L value, lubrication fortune
The defect of row state aspect；Operating parameter submodule registers the variation of the equipment operating parameters such as flow, pressure, temperature, corrosion rate
The exception of aspect；Apparatus body submodule registers the defect in terms of the apparatus bodies state changes such as crackle, thinned, damage, etch pit；
Checking maintenance submodule registers the defect of the unit checks tests such as friction, coking, blocking, replacement component and maintenance aspect.
Using the defects of technical management software analysis module, the reason of carrying out the various kinds of equipment defect of registration analysis, wind
Danger analysis, special project are analyzed and in accordance with applicability analysis.Analysis of causes submodule is using root cause analysis and event tree analysis skill
Art carries out Causes Analysis；Risk analysis submodule be using RBI examine, RCM analysis, SIL evaluation, RAM assessment and other
Technology carries out defect risk analysis；Special analysis module includes Residual Life and corrosion tendency analysis；In accordance with applicability point
Analysis is the analysis that can applied defect meet application request in accordance with fitness-for-service assessment technology (FFS) progress defect.
Using the defects of technical management software processing module, proceed through the analysis of causes, risk analysis, special analysis and
In accordance with the processing of the equipment deficiency after applicability analysis.Change including proposing the applicable precondition of defect, repair and maintenance and updating
The defects of making processing method.
Module is checked and accepted using the defects of technical management software, equipment after treatment is lacked according to defect acceptance criteria
It falls into and carries out an acceptance inspection.The equipment deficiency for not meeting acceptance criteria will carry out defect processing again, to reach acceptance criteria, so that setting
Standby defect is effectively managed.
Finally, formulating defect management strategy and defect pipe on the basis of drawbacks described above registration, analysis, processing and examination
Performance indicators is managed, defect management knowledge base is established, and carry out expert decision-making and defect early warning, forms equipment defect management plan
Slightly, to realize effective control of equipment deficiency.Again by Web server and regional network, client, client are sent by achievement
End is requested for issuing to central server, is interacted, is realized artificial uploading device information and other knowledge, Yi Jiying
Equipment deficiency is managed with the achievement of central server.Meanwhile with the update of data, be again carried out equipment deficiency registration,
Analysis, processing and examination, revise equipment defect management strategy in time, form closed loop management, provide in conjunction with other management systems, technology
Material realizes effective control of oil refining enterprise's equipment deficiency, promotes appliance integrality management.
Obviously, it using method of the invention, is taken by equipment defect management Central Data Server, equipment defect management WEB
The hardware such as business device, enterprise's regional network, client and dedicated data line and system management module, defect Registration Module, defect point
It analyses module, defect processing module, defect to check and accept the technical softwares such as module, defect management policy module and constitute, by establishing equipment
Defect information database carries out defect registration, analysis, processing and examination according to defect recognition standard and acceptance criteria, based on scarce
It falls into analysis and formulates defect management index and management strategy, realize the comprehensively monitoring and closed loop management of equipment deficiency, management level is bright
It is aobvious to improve, achieve preferable technical effect.
Claims (10)
1. a kind of oil refining enterprise's equipment defect management method provides a kind of oil refining enterprise's equipment defect management system, including hardware
With technical management software；The hardware is by ERP or EM system database server, enterprise real-time data library server, point inspection
With cruising inspection system database server, large-sized unit and pump group's condition monitoring system database server, corrosion monitoring and detecting system number
According to library server, checking maintenance Management System Data library server, defect knowledge base server, equipment defect management system centre number
It is constituted according to library server, equipment defect management system web server, regional network, client and dedicated data line, passes through dedicated number
According to line by business equipment master data, real-time running state monitoring data, equipment point-detecting data, large-sized unit and group of pump status monitoring
Data, corrosion-monitoring data, equipment checking maintenance data are passed to database, typing defect recognition standard, defect acceptance criteria, corrosion
Detection data, patrol record, failure system, technical data are handled data using technical management software into knowledge base,
Again by Web server and regional network, client is sent by achievement, client is used to issue to central server and request, into
Row reciprocation realizes artificial uploading device information and professional knowledge, and applies the achievement of central server to equipment deficiency
Carry out comprehensively monitoring and closed loop management.
2. oil refining enterprise's equipment defect management method according to claim 1, it is characterised in that the technical management software peace
Dress is on the application server.
3. oil refining enterprise's equipment defect management method according to claim 1, it is characterised in that defect recognition standard, defect are tested
The typing of receipts standard, Corrosion monitoring data, patrol record, failure system, technical data into knowledge base is using artificial.
4. oil refining enterprise's equipment defect management method according to claim 1, it is characterised in that technical management software includes being
Management module, defect Registration Module, defect analysis module, defect processing module, the defect of uniting check and accept module, defect management strategy mould
Block establishes equipment deficiency information database using the correlation function of the correlation module of technical management software, carry out defect registration,
Analysis, processing and examination, establish equipment defect management index and defect management strategy, realize the comprehensively monitoring of equipment deficiency and close
Endless tube reason.
5. oil refining enterprise's equipment defect management method according to claim 4, it is characterised in that system management module, for visitor
Family end priority assignation and system maintenance management.
6. oil refining enterprise's equipment defect management method according to claim 4, it is characterised in that defect Registration Module, for according to
Various kinds of equipment defect, including equipment state, operating parameter, apparatus body, checking maintenance submodule are registered according to defect recognition criteria classification
Block, by manually putting inspection and inspection, large-sized unit status monitoring, group of pump status monitoring, Corrosion monitoring and monitoring, equipment checking maintenance
The mode of registration and the real-time production monitoring of equipment monitors and obtains equipment deficiency information, carries out equipment according to defect recognition standard and lacks
Fall into identification registration, equipment state submodule registration include vibration, displacement, temperature, bearing L value, lubrication equipment running status side
The defect in face；The registration of operating parameter submodule includes flow, pressure, temperature, the equipment operating parameter of corrosion rate variation aspect
Exception；The registration of apparatus body submodule includes crackle, is thinned, damages, the defect in terms of the apparatus body state change of etch pit；
The registration of checking maintenance submodule includes the defect of friction, coking, blocking, the unit check test for replacing component and maintenance aspect.
7. oil refining enterprise's equipment defect management method according to claim 4, it is characterised in that defect analysis module, for opening
The reason of opening up the various kinds of equipment defect of registration analysis, risk analysis, special project are analyzed and in accordance with applicability analysis, including reason point
Analysis, risk analysis, special project are analyzed and in accordance with applicability analysis submodule；Analysis of causes submodule is using root cause analysis and thing
Therefore tree analytical technology carries out Causes Analysis；Risk analysis submodule is using RBI inspection, RCM analysis, SIL evaluation, RAM
Assessment technology carries out defect risk analysis；Special analysis module includes Residual Life and corrosion tendency analysis；In accordance with applicable
Property analysis can be applied defect carry out defect in accordance with fitness-for-service assessment technology (FFS) meet the analysis of application request.
8. oil refining enterprise's equipment defect management method according to claim 4, it is characterised in that defect processing module, for passing through
The analysis of causes, risk analysis, special analysis and the processing in accordance with the equipment deficiency after applicability analysis are crossed, including proposes that defect is suitable
Precondition, repair and maintenance and the defect handling method to renovate.
9. oil refining enterprise's equipment defect management method according to claim 4, it is characterised in that defect check and accept module, for according to
It carries out an acceptance inspection according to defect acceptance criteria to equipment deficiency after treatment, the equipment deficiency for not meeting acceptance criteria will carry out again
Secondary defect processing, to reach acceptance criteria, so that equipment deficiency is effectively managed.
10. oil refining enterprise's equipment defect management method according to claim 4, it is characterised in that defect management policy module,
Including defect performance indicators, defect management strategy, defect early warning, defect knowledge and expert decision-making submodule, for formulating defect
Management strategy and defect management performance indicators establish defect management knowledge base, and carry out expert decision-making and defect early warning, thus
Realize effective control of equipment deficiency.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201710674408.0A CN109388650A (en) | 2017-08-09 | 2017-08-09 | Oil refining enterprise's equipment defect management method |
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| CN201710674408.0A CN109388650A (en) | 2017-08-09 | 2017-08-09 | Oil refining enterprise's equipment defect management method |
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| CN109388650A true CN109388650A (en) | 2019-02-26 |
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| CN201710674408.0A Pending CN109388650A (en) | 2017-08-09 | 2017-08-09 | Oil refining enterprise's equipment defect management method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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