CN114760332A - Efficient equipment monitoring and analyzing method - Google Patents

Efficient equipment monitoring and analyzing method Download PDF

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Publication number
CN114760332A
CN114760332A CN202011592787.7A CN202011592787A CN114760332A CN 114760332 A CN114760332 A CN 114760332A CN 202011592787 A CN202011592787 A CN 202011592787A CN 114760332 A CN114760332 A CN 114760332A
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equipment
data
fault
local area
area network
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Inventor
卞雯雯
李福存
江海洋
常骏
柳斌
刘开亮
杨丹丹
张斯珺
蔡莘
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Jiangsu Jinheng Information Technology Co Ltd
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Jiangsu Jinheng Information Technology Co Ltd
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    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00—Network arrangements or protocols for supporting network services or applications
    • H04L67/01—Protocols
    • H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/20—Administration of product repair or maintenance
    • G—PHYSICS
    • G07—CHECKING-DEVICES
    • G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
    • G07C3/00—Registering or indicating the condition or the working of machines or other apparatus, other than vehicles
    • G07C3/005—Registering or indicating the condition or the working of machines or other apparatus, other than vehicles during manufacturing process
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L43/00—Arrangements for monitoring or testing data switching networks
    • H04L43/08—Monitoring or testing based on specific metrics, e.g. QoS, energy consumption or environmental parameters
    • H04L43/0876—Network utilisation, e.g. volume of load or congestion level

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  • Business, Economics & Management (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Physics & Mathematics (AREA)
  • Signal Processing (AREA)
  • Human Resources & Organizations (AREA)
  • General Physics & Mathematics (AREA)
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  • Environmental & Geological Engineering (AREA)
  • Tourism & Hospitality (AREA)
  • Quality & Reliability (AREA)
  • General Business, Economics & Management (AREA)
  • Operations Research (AREA)
  • Economics (AREA)
  • Strategic Management (AREA)
  • Marketing (AREA)
  • Entrepreneurship & Innovation (AREA)
  • Manufacturing & Machinery (AREA)
  • Health & Medical Sciences (AREA)
  • Computing Systems (AREA)
  • General Health & Medical Sciences (AREA)
  • Medical Informatics (AREA)
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Abstract

An efficient equipment monitoring and analyzing method is used for a management system of a factory floor and comprises the following steps: different devices are classified and numbered according to functions, the similar devices are accessed into a local area network server of the same local area network, all the local area network servers are accessed into a data main network server, and the devices are classified uniformly; counting the data exchange quantity between the equipment and the data local area network; screening out equipment with larger data exchange quantity and data difference in the database as suspected fault equipment; checking suspected fault equipment, judging a fault reason, and sending the fault reason to a data main network server; screening the serial numbers of all devices related to operation; screening faults by a detection terminal; the equipment fault information is fed back to the data main network, and the method has the advantages that various items of information of the equipment and the running state of the equipment are monitored in real time, the running condition of the equipment is found in time, the equipment with abnormal running state can be found and processed in time, the abnormal equipment is overhauled in time, and the working efficiency is improved.

Description

Efficient equipment monitoring and analyzing method
Technical Field
The application relates to the field of monitoring of factory equipment, in particular to an efficient equipment monitoring and analyzing method.
Background
In a modern management system, equipment management is the most important, and at present, most enterprises adopt a maintenance mode with point inspection as the core, and detect specific parts of the equipment at a fixed period, so as to find out the hidden trouble of the equipment at an early stage, repair or adjust the equipment, improve the performance of the equipment, effectively prevent accidents and improve the management level of the equipment.
In the factory workshop, equipment is various, and the function is various, and work and the maintenance state of different kinds of equipment just have very big difference, and the detection index of different kinds of equipment has very big difference equally, to different equipment, need choose for use different detection indexes for use.
However, most factories have large scale and various devices in the workshop, so that the management efficiency of the devices by adopting a manual detection mode is low, the devices are easy to make mistakes, the monitoring of the devices is lacked, the purpose is insufficient, personnel cannot know the devices timely, accurately and comprehensively, and an optimal maintenance and repair scheme is difficult to make.
Disclosure of Invention
In order to solve the above problems, the present application provides an efficient device monitoring and analyzing method, which is used for a factory management system, and includes the following steps:
accessing all devices in a factory area of a factory into a data monitoring network, classifying and numbering different devices according to functions, accessing similar devices into a local area network server of the same local area network, accessing all local area network servers into a data main network server, and uniformly classifying all devices according to the relevance of the devices;
the local area network server records the change conditions of the power utilization parameters, the performance parameters and the operation parameters of the equipment in real time, and counts the data exchange quantity between the equipment and the data local area network;
the local area network data processor collects the data exchange quantity and establishes a database, the change condition of the data exchange quantity between the equipment and the data local area network is monitored in real time by taking the database as reference, and the equipment with larger difference between the data exchange quantity and the data in the database is screened out to be used as suspected fault equipment;
checking real-time electricity utilization parameters, performance parameters and operation parameters of suspected fault equipment, analyzing whether the equipment has a fault according to the parameters, judging the fault reason, and sending the serial number of the fault equipment to a data main network server;
the main network data processor screens out the serial numbers of all equipment related to the operation of the main network data processor according to the received equipment serial numbers and sends the serial numbers of all the equipment to the detection terminal;
the detection terminal carries out one-by-one reconnaissance on corresponding equipment in the plant area according to the equipment numbers fed back by the data main network data processor, and faults are screened;
and feeding back the equipment fault information to a data main network, and distributing workers to inspect and maintain the equipment by a data processor of the data main network according to the equipment information.
The method for high efficiency monitoring and analysis of equipment as recited in claim 1, wherein: the fault analysis of the suspected faulty device comprises the following steps:
the local area network data processor analyzes real-time power utilization parameters of the equipment and judges whether a circuit has a fault or not;
the performance parameters and the operation parameters of the equipment are checked, the relevant data of the equipment are compared, whether the equipment has faults or not is judged, and the specific fault reason is judged.
Optionally, the detection terminal is an automatic detection vehicle, and the automatic detection vehicle further surveys the equipment according to the equipment number to determine the fault part.
In order to realize accurate point inspection operation, screening is carried out according to the position information, the equipment type and the fault reason of the fault equipment, and the information is sent to the personal terminals of the staff with corresponding functions.
Optionally, the staff receives the maintenance plan, directly screens the equipment meeting the maintenance conditions through the personal terminal, and the management system generates the maintenance route according to the position information of the equipment and performs point inspection one by one according to the route indication.
Optionally, the screening process is to filter the device with inconsistent maintenance conditions according to the device status requested by the device spot inspection in the management system and matching the device status with the current device status.
In order to determine the check-in process, after receiving the maintenance plan and selecting the check-in route, the staff arrives at the designated area and checks in through the position information of the personal terminal.
The application provides an efficient equipment detection and analysis method, various information of equipment and the running state of the equipment are monitored in real time, the running condition of the equipment is found in time, the equipment with abnormal running state can be found and processed in time, the abnormal equipment is overhauled in time, and the working efficiency is improved.
Drawings
In order to more clearly explain the technical solution of the present application, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious to those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a data network diagram of an efficient device detection and analysis method of the present application.
Detailed Description
The technical solutions in the embodiments of the present application will be described clearly and completely with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only some embodiments of the present application, and not all embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments in the present application without making any creative effort belong to the protection scope of the present application.
In order to solve the problems existing in the conventional plant management, the method for monitoring and analyzing the equipment is used for the management system of the plant, and mainly comprises the following steps:
step S1: accessing all devices in a factory area of a factory into a data monitoring network, classifying and numbering different devices according to functions, accessing similar devices into a local area network server of the same local area network, accessing all local area network servers into a data main network server, and uniformly classifying all devices according to the relevance of the devices.
Step S2: the local area network server records the parameter change conditions of the power utilization parameters, the performance parameters and the operation parameters of the access equipment in real time, counts all data, and monitors the data exchange quantity between the equipment and the data local area network in real time.
Step S3: the local area network data processor collects the data exchange quantity and establishes a database, the database is used as a reference, the change condition of the data exchange quantity between the equipment and the data local area network is analyzed, and the equipment with larger data difference between the data exchange quantity and the data in the database is screened out and used as suspected fault equipment;
step S4: and checking real-time power utilization parameters, performance parameters and operation parameters of the suspected fault equipment, comparing all the parameters with normal parameters of the equipment, and checking whether the change of the parameters is within a normal range of the change of the parameters of the equipment.
Step S5: marking the equipment with the parameter change not in the normal range as fault equipment, and sending the serial number of the fault equipment to a data main network server;
step S6: the main network data processor screens out the serial numbers of all equipment related to the operation of the main network data processor according to the received equipment serial numbers and sends the serial numbers of all the equipment to the detection terminal;
step S7: the detection terminal carries out one-by-one reconnaissance on the corresponding equipment in the factory area according to the equipment numbers fed back by the data main network data processor, and faults are screened;
step S8: and feeding back the equipment fault information to a data main network, and distributing workers to inspect and maintain the equipment by a data processor of the data main network according to the equipment information.
Step S9: after receiving the maintenance plan, the staff directly screen the equipment for rechecking the maintenance conditions through the personal terminal, match the current state of the equipment and filter the equipment which is inconsistent with the maintenance conditions. And the management system generates a maintenance route according to the position information of the equipment and sends the maintenance route to the personal terminal of the staff again.
And the staff receives the maintenance plan, directly screens the equipment meeting the maintenance conditions through the personal terminal, and performs point inspection one by one according to the route indication.
In order to determine the check-in process, after receiving the maintenance plan and selecting the check-in route, the staff arrives at the designated area and checks in through the position information of the personal terminal.
In step S4, the local area network data processor analyzes the real-time power utilization parameters of the equipment and judges whether the circuit has faults or not; then, the performance parameters and the operation parameters of the equipment are checked, the equipment is judged whether to have faults or not by contrasting the relevant data of the equipment, and the specific fault reason is judged.
In step S8, the data processor of the data center network performs screening according to the location information of the faulty device, the device type, and the fault reason, and sends the information to the personal terminals of the employees of the corresponding functions.
In step S7, the detection terminal is an automatic detection vehicle, and the automatic detection vehicle further surveys the equipment according to the equipment number to determine a fault location.
Example 1:
in the actual operation process, the method and the device can be used for a comprehensive automatic production line with a plurality of mixed areas in the same factory.
As shown in fig. 1, first, all devices in the factory floor are accessed to the data monitoring network, and classified and numbered, and all devices in the same birth area are accessed to the lan server of the same lan, and the numbers of all devices in the lan are input.
And then all local area network servers are accessed to a data main network server, and all the devices are classified according to whether the devices belong to the same production line or not.
The local area network server records the parameter change conditions of the power utilization parameters, the performance parameters and the operation parameters of the access equipment in real time, counts all data, and monitors the data exchange quantity between the equipment and the data local area network in real time.
And transmitting various data of the equipment in operation to respective local area network data processors, wherein the various data comprise the power utilization parameters, the performance parameters and the operation parameters of the equipment.
The local area network data processor collects the data exchange quantity and establishes a database, the database is used as a reference, the change condition of the data exchange quantity between the equipment and the data local area network is analyzed, and the equipment with larger difference between the data exchange quantity and the data in the database is screened out and used as suspected fault equipment.
And checking real-time power utilization parameters, performance parameters and operation parameters of the suspected fault equipment, comparing all the parameters with normal parameters of the equipment, and checking whether the change of the parameters is within a normal range of the change of the parameters of the equipment.
When checking parameters, the local area network data processor firstly analyzes real-time power utilization parameters of the equipment and judges whether a circuit has faults or not; then, the performance parameters and the operation parameters of the equipment are checked, the equipment is judged whether to have faults or not by contrasting the relevant data of the equipment, and the specific fault reason is judged.
Marking the checked equipment which confirms that the fault occurs as fault equipment, and sending the serial number of the fault equipment to a data main network server;
the main network data processor screens out the serial numbers of all the equipment in the same production line according to the received equipment serial numbers and sends the serial numbers of all the equipment to the detection terminal;
and the automatic detection vehicle carries out one-by-one reconnaissance on the corresponding equipment in the factory area according to the equipment number fed back by the data processor of the data main network and the fault reason judged by the data processor of the local area network, and determines the fault part.
After the survey is finished, the equipment fault information is fed back to the data main network, and a data processor of the data main network distributes workers to check and maintain the equipment according to the equipment information. And a data processor of the data main network screens according to the position information, the equipment type and the fault reason of the fault equipment and sends the information to the personal terminals of the employees with corresponding functions.
After receiving the maintenance plan, the staff directly screens the equipment for rechecking the maintenance conditions through the personal terminal, matches the current state of the equipment and filters the equipment which does not accord with the maintenance conditions. And the management system generates a maintenance route according to the position information of the equipment and sends the maintenance route to the personal terminal of the staff again.
And the staff receives the maintenance plan, directly screens the equipment meeting the maintenance conditions through the personal terminal, and performs point inspection one by one according to the route indication.
In order to determine the check-in process, after receiving the maintenance plan and selecting the check-in route, the staff arrives at the designated area and checks in through the position information of the personal terminal.
The present application has been described in detail with reference to specific embodiments and illustrative examples, but the description is not intended to limit the application. Those skilled in the art will appreciate that various equivalent substitutions, modifications or improvements may be made to the presently disclosed embodiments and implementations thereof without departing from the spirit and scope of the present disclosure, and these fall within the scope of the present disclosure. The protection scope of this application is subject to the appended claims.

Claims (7)

1. An efficient equipment monitoring and analyzing method is used for a management system of a factory floor, and is characterized by comprising the following steps:
accessing all devices in a factory area into a data monitoring network, classifying and numbering different devices according to functions, accessing similar devices into a local area network server of the same local area network, accessing all local area network servers into a data main network server, and uniformly classifying all devices according to the relevance of the devices;
the local area network server records the change conditions of the power utilization parameters, the performance parameters and the operation parameters of the equipment in real time, and counts the data exchange quantity between the equipment and the data local area network;
the local area network data processor summarizes the data exchange quantity and establishes a database, the database is used as a reference, the change condition of the data exchange quantity between the equipment and the data local area network is monitored in real time, and the equipment with larger data difference between the data exchange quantity and the data in the database is screened out and is used as suspected fault equipment;
checking real-time electricity utilization parameters, performance parameters and operation parameters of suspected fault equipment, analyzing whether the equipment has a fault according to the parameters, judging the fault reason, and sending the serial number of the fault equipment to a data main network server;
the main network data processor screens out the serial numbers of all equipment related to the operation of the main network data processor according to the received equipment serial numbers and sends the serial numbers of all the equipment to the detection terminal;
the detection terminal carries out one-by-one reconnaissance on corresponding equipment in the plant area according to the equipment numbers fed back by the data main network data processor, and faults are screened;
and feeding back the equipment fault information to a data main network, and distributing workers to inspect and maintain the equipment by a data processor of the data main network according to the equipment information.
2. The method for high efficiency monitoring and analysis of equipment as recited in claim 1, wherein: the fault analysis of the suspected faulty device comprises the following steps:
the local area network data processor analyzes real-time power utilization parameters of the equipment and judges whether a circuit has a fault or not;
the performance parameters and the operation parameters of the equipment are checked, the relevant data of the equipment are compared, whether the equipment has faults or not is judged, and the specific fault reason is judged.
3. The method for efficient equipment monitoring and analysis of claim 1, wherein: the detection terminal is an automatic detection vehicle, and the automatic detection vehicle carries out further investigation on the equipment according to the equipment number to determine a fault part.
4. The method for high efficiency monitoring and analysis of equipment as recited in claim 1, wherein: and screening according to the position information, the equipment types and the fault reasons of the fault equipment, and sending the information to the personal terminals of the employees with corresponding functions.
5. A high efficiency device monitoring and analysis method as set forth in claim 3, wherein: and the staff receives the maintenance plan, directly screens the equipment meeting the maintenance conditions through the personal terminal, and the management system generates a maintenance route according to the position information of the equipment and performs point inspection one by one according to the route indication.
6. The method for high efficiency monitoring and analysis of equipment as recited in claim 4, wherein: the screening process is to check the required equipment state according to the equipment in the management system, match the equipment state with the current equipment state, and filter the equipment which does not accord with the overhaul condition.
7. The method for high efficiency monitoring and analysis of equipment of claim 5, wherein: after receiving the maintenance plan and selecting the point inspection route, the staff arrives at the designated area and signs in through the position information of the personal terminal.
CN202011592787.7A 2020-12-29 2020-12-29 Efficient equipment monitoring and analyzing method Pending CN114760332A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116610983A (en) * 2023-05-29 2023-08-18 深圳市鼎信科技有限公司 Abnormality analysis method and system for air purification control system

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104932481A (en) * 2015-05-22 2015-09-23 中国石油化工股份有限公司 Oil refining chemical equipment fault control and check-maintenance optimization system
CN109885021A (en) * 2019-02-15 2019-06-14 中国电力科学研究院有限公司 A kind of method and system that acquisition equipment is monitored based on real-time data collection
CN110377001A (en) * 2019-06-04 2019-10-25 上海华电奉贤热电有限公司 Industrial equipment intelligent Fault Diagnose Systems and method based on data fusion
CN110806734A (en) * 2019-11-08 2020-02-18 河北大多科技有限公司 Real-time intelligent inspection system for industrial equipment

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104932481A (en) * 2015-05-22 2015-09-23 中国石油化工股份有限公司 Oil refining chemical equipment fault control and check-maintenance optimization system
CN109885021A (en) * 2019-02-15 2019-06-14 中国电力科学研究院有限公司 A kind of method and system that acquisition equipment is monitored based on real-time data collection
CN110377001A (en) * 2019-06-04 2019-10-25 上海华电奉贤热电有限公司 Industrial equipment intelligent Fault Diagnose Systems and method based on data fusion
CN110806734A (en) * 2019-11-08 2020-02-18 河北大多科技有限公司 Real-time intelligent inspection system for industrial equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116610983A (en) * 2023-05-29 2023-08-18 深圳市鼎信科技有限公司 Abnormality analysis method and system for air purification control system
CN116610983B (en) * 2023-05-29 2023-11-03 深圳市鼎信科技有限公司 Abnormality analysis method and system for air purification control system

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