CN109383081A - —种仿木制品及其制作工艺 - Google Patents

—种仿木制品及其制作工艺 Download PDF

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CN109383081A
CN109383081A CN201710650080.9A CN201710650080A CN109383081A CN 109383081 A CN109383081 A CN 109383081A CN 201710650080 A CN201710650080 A CN 201710650080A CN 109383081 A CN109383081 A CN 109383081A
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openpore
imitated products
binder layer
magnesia
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Hubei Huixin Intelligent System Engineering Co Ltd
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Hubei Huixin Intelligent System Engineering Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/14—Printing or colouring
    • B32B38/145—Printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/101—Glass fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/536—Hardness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558—Impact strength, toughness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption
    • B32B2307/7265—Non-permeable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2479/00—Furniture
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2601/00—Upholstery

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  • Ceramic Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

一种仿木制品及其制作工艺，该仿木制品包括白坯和涂覆在白坯表面的封闭底漆，所述白坯由基料层和加强布交替堆积而成，所述基料层由氯化镁和氧化镁组成，所述封闭底漆由双丙酮丙烯酰胺和己二酸二酰肼交联而成,本发明提供的仿木制品具有硬度高、韧性好且防火、防水等优点，可替代红木、檀香木、黄花梨等名贵木材，应用于家具、古建筑装饰结构、工艺品领域。

Description

—种仿木制品及其制作工艺
技术领域
本技术涉及—种仿木制品及其制作工艺领域，具体涉及—种仿木制品及其制作工艺。
背景技术
经济建设需要越来越多的木材，有限的森林资源已满足不了市场的需要，因此，目前市场上己经有各种各样的仿木材料用于替代天然木材，特别是如红木、檀香木、黄花梨名贵木材。
如中国专利文献CN103755293A公开了一种硅铝复合仿木成型材料及其工艺，它是由以下重量百分比的原料组成：煤矸石纤维50一75%、高分子共混防火改性材料15一35%、硅铝熟料8一25%，硬脂酸0•；1一10%混合而成；高分子共混防火改性材料是由40一60%(重量）的高分子共混改性材料和40一60%(重量）的化学助剂组成。
如中国专利文献CN1148532A公开了一种仿木材料及其生产工艺，以禾秆、籽壳为基料，加入由硅酸钠、氟硅酸钠制成的改性硅酸钠和由磷酸、氢氧化铝制成的缩合磷酸铝经粉碎、混合、搅拌成型而成。
发明内容
本发明的目的是提供一种硬度高、軔性好且防火、防水的仿木制品。
本发明的另一个目的是提供一种工艺简单、制作方便的仿木制品制作工艺。
—种仿木制品，包括白坯和涂覆在白坯表面的封闭底漆，其特征在于：所述白坯由基料层和加强布交替堆积而成，所述基料层由氯化镁和氧化镁组成，所述封闭底漆由双丙酮丙烯酰胺和己二酸二酰肼交联而成。
进一步的，所述基料层中氯化镁和氧化镁的质量比为1:0.5-0.7。
进一步的，所述加强布为玻璃纤维布。
进一步的，相邻两所述加强布之间的间距为1一l0mm。
仿木制品的制作工艺，包括如下步骤：
(1)制作模种；
(2)根据模种翻制模具；
(3)在模具的模腔内交替地涂覆浆料和铺设加强布，晾干后脱模，制得白坯，所述装料为氯化镁、氧化镁和水的混合物，晾干后形成所述基料层。
⑷在白坯表面涂封闭底漆，晾干后再涂水性漆；
(5)在白坯上印刷木纹图案，晾干后再涂保护漆，晾干后作装饰处理，制得仿木制品。
进一步的，所述楽料中氯化镁、氧化镁和水的质量比为1:0•5-0•7:9-11。
进一步的，所述装饰处理包括贴金和/或彩绘。
进一步的，所述木纹图案采用水印工艺印制及保护。
进—步的，所述模种为木材、代木、塑料板、石膏、石赌或可塑泥。
进一步的，所述步骤（2)采用硅胶翻制模具。
本发明具有如下有益效果：
白坯的成分简单，仅由氯化镁、氧化镁和加强布组成，白坯的成型方式也较为简单和灵活,采用基料层和加强布交替堆积而成，即采用交替地涂覆浆料和铺设加强布的方式在模具中成型，可适应于各种异型模具，并具有硬度高、初性好等优点。
在白坯表面涂覆由双丙酮丙烯酰胺和己二酸二酰肼交联而成的封闭底漆，可封闭白坯表面的气孔，起到防水效果，并具有一定的耐火性能。
白坯的成型方式决定了其可适应于各种成型模具，如制作家具、古建筑装饰结构，可将家具或古建筑装饰结构的各部件分别制模成型，然后将各部件组装成家具，与古建筑装饰结构具有制作方便、成本低廉等优点。
附图说明
下面结合附图对本发明作进一步详细说明。
图1为本发明提供的仿木制品的剖视图。
具体实施方式
实施例一，参照图1所示，一种仿木制品，包括白坯1和涂覆在白坯1表面的封闭底漆2,白坯1由基料层11和玻璃纤维布12交替堆积而成，基料层11由氯化镁和氧化镁组成，氯化镁和氧化镁的质量比为1:0.6,用于形成基料层的浆料中氯化镁、氧化镁和水的质量比为1:0.6:10;封闭底漆由双丙酮丙烯酰胺和己二酸二酰肼交联而成，相邻两加强布之间的间距为5mm。
实施例二，一种仿木制品，包括白坯1和涂覆在白坯1表面的封闭底漆2,白坯1由基料层11和玻璃纤维布12交替堆积而成，基料层11由氯化镁和氧化镁组成，氯化镁和氧化镁的质量比为1:0.7,用于形成基料层的衆料中氯化镁、氧化镁和水的质量比为1:0.7:11，封闭底漆由双丙酮丙烯酰胺和己二酸二酰肼交联而成，相邻两加强布之间的间距为10圓。
实施例三，一种仿木制品，包括白坯1和涂覆在白坯1表面的封闭底漆2,白坯1由基料层11和玻璃纤维布12交替堆积而成，基料层11由氯化镁和氧化镁组成，氯化镁和氧化镁的质量比为1:0.5,用于形成基料层的浆料中氯化镁、氧化镁和水的质量比为1:0•5:9封闭底漆由双丙酮丙烯酰胺和己二酸二酰肼交联而成，相邻两加强布之间的间距为3ram。
一种仿木制品的制作工艺，包括如下步骤：
(1)采用木材刻板制作模种；
(2)根据模种采用硅胶翻制模具；
(3)在模具的模腔内交替地涂覆浆料和铺设加强布，晾干后脱模，制得白坯，所述浆料为氯化镁、氧化镁和水的混合物，晾干后形成所述基料层。
(4)在白坯表面涂封闭底漆，晾干后再涂水性漆；
(5)在白坯上采用水印工艺印刷木纹图案，晾干后再涂保护漆，晾干后作装饰处理，制得仿木制品，装饰处理包括贴金和/或彩绘。
以上所述，仅为本发明的较佳实施例而已，故不能以此限定本发明实施的范围，即依本发明申请专利范围及说明书内容所作的等效变化与修饰，皆应仍属本发明专利涵盖的范围内。

Claims (1)

1.一种仿木制品，包括白坯和涂覆在白坯表面的封闭底漆，其特征在于：所述白坯由基料层和加强布交替堆积而成，所述基料层由氯化镁和氧化镁组成,所述封闭底漆由双丙酮丙烯酰胺和己二酸二酰肼交联而成。
CN201710650080.9A 2017-08-02 2017-08-02 —种仿木制品及其制作工艺 Withdrawn CN109383081A (zh)

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Application publication date: 20190226