Disclosure of Invention
The invention provides capsule production and processing equipment for medical capsules, which can effectively remove medicinal powder in order to overcome the defects of the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme: a capsule production and processing device for medical capsules comprises a feeding barrel for conveying complete capsules in a plurality of sizes, wherein the feeding barrel is provided with a plurality of size loading mechanisms for loading the capsules in a plurality of sizes, each size loading mechanism comprises a bearing plate for bearing a certain number of capsules, a control device for controlling the size loading number of the capsules, and a powder scraping device for removing residual medicinal powder on the surfaces of the capsules, and the powder scraping device comprises a powder scraping brush for scraping the capsules and a powder scraping barrel for scraping the capsules; through the setting of above-mentioned structure, can effectually realize scraping the processing of powder to the capsule, effectually strengthen scraping the treatment effect of powder to the capsule, improved scraping powder efficiency to the capsule.
Furthermore, a spiral guide rail for guiding and limiting the capsules in the powder scraping process and a feed hopper for conveying the capsules into the spiral guide rail are arranged on the powder scraping cylinder; through the setting of above-mentioned structure, can effectually lead to the capsule when the powder is scraped to the capsule for the capsule can be along helical guideway scrape powder while removing downwards, effectual improvement to the transport efficiency of capsule.
Further, a driving motor for driving the powder scraping brush to scrape the capsules and a containing disc for containing the capsules after powder scraping are arranged in the powder scraping cylinder; through the setting of above-mentioned structure, can effectual realization scrape whitewashed processing to the capsule for the capsule can directly get into the splendid attire dish after scraping whitewashed the end in, the effectual improvement to the receipts material efficiency of capsule, very simple and practical.
Further, the containing disc is arranged at the tail end of the spiral guide rail, and a discharge hole for taking out the capsule after powder scraping is finished is formed in one surface of the containing disc, which is in contact with the powder scraping cylinder; through the arrangement of the structure, the capsule can be effectively conveyed, so that the capsule can directly enter the containing disc after being downwards scraped along the spiral guide rail, and the capsule can be efficiently conveyed.
Further, a movable door for controlling opening and closing of the discharge port is arranged on the discharge port, a first permanent magnet is arranged on the discharge port, and a second permanent magnet matched with the first permanent magnet is arranged on a holding part on the movable door; through the setting of above-mentioned structure for the discharge gate can realize the effect of opening and close through the dodge gate, and the setting of first permanent magnet and second permanent magnet, the effectual sealed control of having strengthened the discharge gate has improved the control efficiency to the dodge gate.
Further, the control device comprises a grain filling barrel for filling grains into the capsule, a control panel for controlling the conveying of the capsule, a sealing component for driving the control panel to open and close the grain filling barrel, a grain filling port for filling grains into the outer delivery of the capsule after the grain counting is finished, and a control component for opening and closing the grain filling port; through the setting of above-mentioned structure for the capsule can be through the control panel open get into dress a grain section of thick bamboo in, so that realize the control to capsule dress grain number through opening and close of control panel, guaranteed the accurate nature of capsule dress grain number, and control assembly's setting can reach a certain quantity back at the capsule, open dress grain mouth, so that discharge the capsule, adorn the grain to the capsule, the effectual dress grain efficiency of improving to the capsule.
Furthermore, the sealing assembly comprises a first connecting piece for driving the control panel to seal the grain containing barrel, a moving groove for the first connecting piece to move, a second elastic piece for driving the control panel to open the grain containing barrel and a rotating shaft for supporting the control panel to turn over, and the first connecting piece is fixedly connected with one end of the bearing plate; through the setting of above-mentioned structure, make first connecting piece can realize the effect of removal in the shifting chute, so that sink to a certain position at the control panel, drive the control panel and realize closing a dress grain section of thick bamboo, realized the control to the figure of capsule dress grain, and the setting of second elastic component, can be when the control panel rises, make the control panel automatic open, so that guarantee to carry out the stability of carrying to the capsule, and avoided the setting of driving piece, the loss of the energy has been saved, and the cost is reduced.
The invention has the following advantages: this a capsule production processing equipment for medical capsule passes through the setting of above-mentioned structure, can effectual realization be to scraping of capsule powder handle for the capsule can be carried when scraping the powder, makes the capsule directly carry out the outer defeated, and effectual improvement is to scraping of capsule powder and conveying efficiency, and simple structure, easily operation.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-13, a capsule production and processing device for medical capsules comprises a feeding barrel 1 for conveying complete capsules in a number manner and a fixing frame 2 for supporting the feeding barrel 1 to stably operate, wherein a spiral feeding groove 11 for orderly conveying the capsules is arranged in the feeding barrel 1, a plurality of granule loading mechanisms for loading the capsules in a number manner are arranged on the feeding barrel 1, the granule loading mechanisms comprise a bearing plate 31 for bearing a certain number of capsules, a control device for controlling the quantity of the loaded capsules and an adjusting device for adjusting the quantity of the loaded capsules, and through the arrangement of the structure, the capsules can be effectively subjected to the treatment of counting and loading granules, so that the capsules can realize the control of counting the capsules through the spiral feeding groove, thereby realizing the conveying manner of the capsules one by one, the capsule conveyed out can be changed by the lifting of the bearing plate, so that the effect of loading the capsule is realized, and the accuracy of loading the capsule is effectively ensured; the upper surface of accepting the board 31 is the slope setting towards the direction of dress grain mouth 321, be equipped with on the accepting board 31 and be used for supporting accepting board 31 and carry out the first spacing portion 311 of elevating movement, be equipped with on the dress grain section of thick bamboo 32 and be used for supplying accepting board 31 to carry out the first spacing groove 325 of elevating movement, be equipped with on the dress grain section of thick bamboo 32 and be used for carrying out the backup plate 326 that supports to control panel 35, through the aforesaid to the setting of accepting the board for the accepting board can realize elevating movement's effect through the cooperation of first spacing portion and first spacing groove, avoids accepting the board and takes place the skew when going up and down, simultaneously, can carry out spacingly to accepting the board, prescribes a limit to the rise of accepting the board, avoids when adjusting the dress grain figure of capsule, accepts the board and takes place to remove thereupon, and lead to the regulation failure, has effectually.
Above-mentioned spiral feed trough inlays on locating the inner wall of a pay-off section of thick bamboo, and set up an opening that can see the capsule on the inner wall, can form to stop the capsule, can avoid the capsule to deviate from when removing, the inner wall in spiral feed trough adopts smooth material setting, when the capsule falls on the board of accepting, can be downward certain along the surface of accepting the board slope, until piling up in dress grain mouth department, wait for the discharge dress grain, and the capsule is when falling on the board of accepting, the board of accepting can be through the cooperation of first spacing portion and the spacing portion of second, vertical downstream, no longer fall until the capsule, the board of accepting stops to remove, when not having the capsule to place on the board of accepting, the board of accepting can receive the drive of first elastic component and rise to the top of dress grain mouth, wait for dropping of capsule.
The feeding barrel 1 is provided with a material pushing disc 12 for pushing capsules to enter a spiral feeding groove 11 in order, a driving piece 13 for driving the material pushing disc 12 to push the capsules, a material outlet 14 for moving the capsules to a particle loading mechanism and a material conveying disc 15 for controlling the opening and closing of the material outlet 14, the driving piece 13 is fixedly connected with the feeding barrel 1 through a support frame 131, and through the arrangement of the structure, the driving piece can drive the material pushing disc to rotate, so that the pushing effect on the capsules is realized in the rotating process of the material pushing disc, the capsules can be loaded into the particle loading barrel in order particle by particle, and the arrangement of the material conveying disc enables the capsules to enter different particle loading barrels in batches for particle loading, the quantity of the capsules loaded with particles at the same time is increased, and the capsule conveying efficiency is ensured; the upper surface of material pushing plate 12 is the bellied cambered surface setting that makes progress, be equipped with on the spiral feeding groove 11 with material pushing plate 12 matched with pan feeding mouth 111, be equipped with a plurality of through-holes 151 that are used for supplying the capsule to drop out on the material conveying plate 15, the output shaft fixed connection of material conveying plate 15 and driving piece 13, dress a section of thick bamboo 32 corresponds the setting with through-hole 151, through the aforesaid to material pushing plate's setting for the capsule is placed on material pushing plate back, can move down along the protruding position of material pushing plate, so that through the rotation of material pushing plate, get into the pan feeding mouth, realize promoting the effect of carrying to the capsule automatically, make the capsule can drop to a section of thick bamboo in the dress along spiral feeding groove from the through-hole, the effectual transport effect to the capsule that has strengthened.
The driving part is arranged by adopting a double-head motor, which is the prior art and is not described herein any more, an output shaft above the driving part is connected with the material pushing disc, and an output shaft below the driving part is connected with the material conveying disc; above-mentioned push away the surface that charging tray and capsule contacted and adopt friction material setting, adopt the rubber materials setting in this embodiment, when the capsule was arranged in on the charging tray, the driving piece drives the charging tray, make the charging tray begin to rotate, the rotation of push away the charging tray can drive the capsule and begin to rotate, centrifugal force through the arch of pushing away the charging tray and producing when rotating, make the capsule can spread towards the edge, when the pan feeding mouth, the capsule just can get into the spiral feeding groove one by one and carry out transport movement, then along with the spiral feeding groove, the capsule can fall into the through-hole downwards through the discharge gate, fall into in the dress grain section of thick bamboo after that.
In the process of rotating the output disc, the discharge port is sealed for a certain time and opened for a certain time, when the through hole passes through the discharge port, the capsule enters the granule filling barrel through the discharge port and the through hole, after the through hole moves, the discharge port is in a short-time sealed state, when the next through hole moves to the discharge port, the capsule can continuously fall, only one capsule passes through the rotation of the conveying disc at each time, the capsule enters the granule filling barrel through the discharge port, and the time difference between the capsule and the conventional capsule granule filling machine is not more than that when the capsule in the granule filling barrel reaches a certain amount, but the granule filling machine can fill four medicine bottles in sequence, and the efficiency is higher than that of the conventional granule filling machine.
The control device comprises a grain loading barrel 32 for loading grains into the capsules, a control plate 33 for controlling the conveying of the capsules, a sealing component for driving the control plate 33 to open and close the grain loading barrel 32, a grain loading port 321 for loading grains out of the capsules after the grain counting is finished, and a control component for opening and closing the grain loading port 321, through the arrangement of the structure, the capsules can enter the grain loading barrel through the opening of the control plate, so that the control on the grain loading number of the capsules can be realized through the opening and closing of the control plate, the accuracy of the grain loading number of the capsules is ensured, and the grain loading port can be opened after the capsules reach a certain number, so that the capsules can be discharged, the grains are loaded into the capsules, and the grain loading efficiency of the capsules is effectively improved; the control panel is arranged at an opening above the grain loading barrel and can be arranged in a turnover mode, the control panel blocks through holes of the conveying disc, the grain loading barrel is fixedly arranged below the through holes of the conveying disc, and one through hole corresponds to one grain loading barrel.
The adjusting device comprises a first elastic member 34 for controlling the number of capsules filled with granules each time, a control panel 35 for controlling the number of capsules which can be borne by the first elastic member 34, a threaded rod 36 for driving the control panel 35 to control the first elastic member 34 and a rotating handle 37 for driving the threaded rod 36 to drive the control panel 35, and through the arrangement of the first elastic member, the capsules can be adjusted through the elastic change of the first elastic member, so that the trouble of changing the moulds is avoided, the adjusting device is very convenient and effective, the control panel can be used for adjusting the elasticity of the first elastic member through the threaded rod, and can be directly rotated and adjusted outside through the rotating handle, the adjusting efficiency of the number of the capsules is effectively improved, and the adjusting device is simple in structure and easy to operate; the threaded rod 36 is provided with a first transmission piece 38 for controlling the threaded rod 36 to rotate, the threaded rod 36 is movably connected with the grain containing barrel 32 through a rotating bearing 361, the rotating handle 37 is provided with a driving shaft 371 movably connected with the grain containing barrel 32, a second transmission piece 39 is fixedly arranged on the driving shaft 371, the diameter of the first transmission piece 38 is larger than that of the second transmission piece 39, the control panel 35 is provided with a second limiting part 351 for guiding and limiting the control panel 35, the grain containing barrel 32 is provided with a second limiting groove 352 matched with the second limiting part 351, through the arrangement of the structure, the drive of the threaded rod can be effectively realized, the threaded rod can be driven through the rotating handle to realize the rotating effect, the threaded rod can drive the control panel to realize the effect of adjusting the grain containing number of capsules, and the adjustment of the grain containing number of the capsules is simpler and more convenient, and to the setting of first driving medium and second driving medium to save the strength of adjusting capsule dress grain number, improved the efficiency of adjusting capsule dress grain number, and simple structure, easily operation, practicality very.
The first elastic element is arranged by adopting a precise spring, which is the prior art and is not described herein any more, the control panel is arranged above the first elastic element, the threaded rod is meshed with the control panel, and the first transmission element and the second transmission element are arranged by adopting a transmission gear in the embodiment and are the prior art and are not described herein any more; the number of the capsules on the bearing plate is changed according to the elasticity of the first elastic part, and after the elasticity of the first elastic part is reduced, the first elastic part needs larger acting force to realize the contraction, so that the number of the capsules on the bearing plate can be increased, the effect of changing the number of the filled capsules is realized, and the elasticity of the first elastic part can be reduced by contracting the first elastic part.
When the number of the filled capsules needs to be adjusted, the rotating handle is rotated for a certain number of turns, the rotating handle can drive the second transmission piece to rotate through the driving shaft, the second transmission piece is meshed with the first transmission piece for transmission, the rotation of the first transmission piece can drive the threaded rod to rotate, the rotation of the threaded rod realizes the driving of the control panel, so that the first elastic piece is compressed through the lifting of the control panel, the elasticity of the first elastic piece is reduced, and the effect of changing the number of the filled capsules is achieved; this device is through experimental many times, and the capsule figure that sets for accepting the board and last can bear is correlated with the rotatory number of turns of rotatory handle, and under the normality, the capsule figure that accepts the board and last can bear is ten, and rotatory handle is rotatory a circle, and the capsule figure of accepting on the board is twenty, and rotatory handle is rotatory two circles, and the capsule figure of accepting on the board is thirty, so on.
The sealing assembly comprises a first connecting piece 331 for driving the control board 33 to seal the grain containing barrel 32, a moving groove 332 for moving the first connecting piece 331, a second elastic piece 333 for driving the control board 33 to open the grain containing barrel 32 and a rotating shaft 334 for supporting the control board 33 to turn over, wherein the first connecting piece 331 is fixedly connected with one end of the bearing plate 31, through the arrangement of the structure, the first connecting piece can realize the moving effect in the moving groove, so as to drive the control panel to close the granule filling cylinder when the control panel sinks to a certain position, realize the control of the number of the capsule granules, the second elastic piece can enable the control panel to be automatically opened when the control panel ascends so as to ensure the stability of conveying the capsules, avoid the arrangement of a driving piece, save the energy loss and reduce the cost; the control assembly comprises a closing piece 322 for controlling the opening and closing of the grain loading opening 321, a movable groove 323 for enabling the closing piece 322 to move up and down in the vertical direction, and a second connecting piece 324 for driving the closing piece 322 to open and close the grain loading opening 321; when the second connecting piece 324 is lifted, the closing piece 322 is lifted, and the grain loading port 321 is opened; when the second connecting piece 324 is loosened, the closing piece 322 descends, the grain loading port 321 is closed, and through the arrangement of the closing piece, the grain loading port can realize the opening and closing control effect through the overturning of the control panel, and the arrangement of the second connecting piece ensures that the control panel can directly drive the closing piece to upwards rise when closing a grain loading barrel, namely when the capsule reaches the specified number, so as to realize the opening effect of the grain loading port, so as to carry out the grain loading of the capsule, thereby effectively improving the stability, reliability and instantaneity of the device during the operation, and ensuring the smooth proceeding of the grain loading of the capsule.
The first connecting piece and the second connecting piece are arranged by adopting nylon ropes, which is the prior art and is not described herein any more, and the second elastic piece is arranged by adopting a torsion spring, which is the prior art and is not described herein any more; when the capsules on the bearing plate reach the designated number, the bearing plate can drive the first connecting piece to move downwards to the granule filling port, the bottom surface of the granule filling port is arranged in an outward inclined manner, at the moment, the surface of the bearing plate and the bottom surface of the granule filling port form a plane, the first connecting piece drives one end of the control plate to turn downwards, so that the control plate seals the through hole, the other end of the control plate turns upwards, the control plate drives the second connecting piece to move upwards, the second connecting piece drives the closing piece to move upwards, so that the granule filling port is opened, the capsules can slide out of the granule filling port along the inclined bottom surface of the granule filling port and the surface of the bearing plate, and the granule filling effect on the capsules is realized; and after the capsule completely slides out, the bearing plate can return to the original position, the control plate returns to the state under the control of the second elastic part, the through hole is opened, the capsule is continuously filled with granules, and the closing part can move downwards to realize the closing of the granule filling port so as to facilitate the next granule filling.
The capsule powder scraping device comprises a powder scraping brush 41 for scraping powder on the capsule and a powder scraping cylinder 42 for scraping powder on the capsule, and by means of the structure, the capsule powder scraping treatment can be effectively realized, the capsule powder scraping treatment effect is effectively enhanced, and the capsule powder scraping efficiency is improved; the powder scraping cylinder 42 is provided with a spiral guide rail 43 for guiding and limiting the capsules in the powder scraping process and a feed hopper 44 for conveying the capsules into the spiral guide rail 43, and through the arrangement of the structure, the capsules can be effectively guided when the capsules are scraped, so that the capsules can move along the spiral guide rail while scraping powder downwards, and the conveying efficiency of the capsules is effectively improved; the scraping brush is a common brush in the current market, and is the prior art, the description is omitted here, the spiral guide rail is arranged on the inner wall of the scraping tube and is matched with the scraping brush, when a capsule enters the spiral guide rail, the scraping brush can rotate to fill the capsule with powder, and the capsule can move downwards along the spiral guide rail.
The powder scraping cylinder 42 is internally provided with a driving motor 45 for driving the powder scraping brush 41 to scrape the capsules and a containing disc 46 for containing the capsules after powder scraping is finished, and through the arrangement of the structure, the powder scraping treatment of the capsules can be effectively realized, so that the capsules can directly enter the containing disc after the powder scraping is finished, the capsule receiving efficiency is effectively improved, and the capsule collecting device is very simple and practical; the containing disc 46 is arranged at the tail end of the spiral guide rail 43, a discharge hole 47 for taking out capsules after powder scraping is finished is formed in one surface, in contact with the powder scraping barrel 42, of the containing disc 46, and due to the arrangement of the structure, the capsules can be conveyed effectively, so that the capsules can directly enter the containing disc after the powder is scraped downwards along the spiral guide rail, and the capsules can be conveyed efficiently.
When the capsule enters the spiral guide rail from the feed hopper, the capsule can move along the spiral guide rail while scraping powder downwards until the capsule drops onto the containing tray for temporary storage.
The discharge port 47 is provided with a movable door 48 for controlling opening and closing of the discharge port 47, the discharge port 47 is provided with a first permanent magnet 471, a holding part 481 on the movable door 48 is provided with a second permanent magnet 472 matched with the first permanent magnet 471, through the arrangement of the structure, the discharge port can be opened and closed through the movable door, and the arrangement of the first permanent magnet and the second permanent magnet effectively strengthens the closing control of the discharge port and improves the control efficiency of the movable door; when the capsule needs to be taken out, the movable door is lifted upwards through the holding part, so that the first permanent magnet and the second permanent magnet attract each other, the movable door is fixed, and the capsule can be taken out from the opened discharge port.