CN109370756A - 一种硬质材钻孔研磨液 - Google Patents

一种硬质材钻孔研磨液 Download PDF

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CN109370756A
CN109370756A CN201811447281.XA CN201811447281A CN109370756A CN 109370756 A CN109370756 A CN 109370756A CN 201811447281 A CN201811447281 A CN 201811447281A CN 109370756 A CN109370756 A CN 109370756A
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lapping liquid
hard material
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申丽君
焦彦明
申文培
左社超
肖志宏
程翠芳
高海铭
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Zhengzhou Wins Petrochemical Co Ltd
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Abstract

本发明公开一种硬质材钻孔研磨液，属于研磨液技术领域，按质量百分比计由下述组分组成：基础油为15‑30％，抗磨剂为2‑11％，乳化剂为8‑24％，防锈剂剂为0.2‑1.5％，杀菌剂为0.2‑1.5％，去离子水为50‑70％，醇为3‑12％。本发明的研磨液主要用于高硬度硅材、玻璃领域加工，流动性能优异，润滑效果好；抗磨性能优于85％的同类产品。

Description

一种硬质材钻孔研磨液
技术领域
本发明涉及研磨液技术领域，特别涉及一种硬质材钻孔研磨液。
背景技术
研磨液的作用如下：①软化作用：即对金属表面氧化膜的化学作用，使其软化，易于从表面研磨除去，以提高研磨效率。②润滑作用：象研磨润滑油一样，在研磨块和金属零件之间起润滑作用，从而得到光洁的表面。③洗涤作用：像洗涤剂一样，能除去金属零件表面的油污。④防锈作用：研磨加工后的零件，未清洗前在短时间内具有一定的防锈作用。⑤缓冲作用：在光整加工运转中，与水一起搅动，会缓解零件之间的相互撞击。
本发明的研磨液是指可用于玻璃、硅材、硬塑外膜、压铸等领域的磨削钻孔液，现有的用于上述领域的研磨液主要存在以下问题或缺点：
1.高硬度材加工时抗磨持续性不好，寿命短；
2.乳化效果不佳，流动性差。
发明内容
针对上述技术问题，本发明提供了一种硬质材钻孔研磨液，解决现有的研磨液抗磨持续性不好和流动性差的问题。
为解决上述技术问题，本发明的技术方案为：
本发明的提供一种硬质材钻孔研磨液，按质量百分比计由下述组分组成：基础油为15-30％，抗磨剂为2-11％，乳化剂为8-24％，防锈剂剂为0.2-1.5％，杀菌剂为0.2-1.5％，去离子水为50-75％，醇为3-12％。
其中，优选地，所述基础油为基础油60N、7#白油、10#白油、32#白油中的任意一种或几种。
其中，优选地，所述抗磨剂为氯化石蜡，硫化烯烃、亚磷酸酯及其衍生物、磷硫酸复酯及其衍生物、硫代磷酸酯及其衍生物、硼酸酯中的任意一种或几种。
其中，优选地，所述乳化剂为石油磺酸钠、烷基酚聚氧乙烯醚、聚氧乙烯山梨醇脂肪酸酯中的任意一种或两种。
其中，优选地，所述防锈剂为石油磺酸盐、羧酸盐、硼酸酯、环烷酸锌或十二烯基丁二酸中的任意一种或几种。
其中，优选地，所述杀菌剂为咪唑烷、戊二醛、三(羟甲基)硝基甲烷或二溴水杨酰胺。
其中，优选地，所述醇为甲醇、乙醇、丁醇、乙二醇中的任意一种或几种。
本发明的有益效果：
1.本发明的研磨液主要用于高硬度硅材、玻璃领域加工，流动性能优异，润滑效果好；
2.抗磨性能优于85％的同类产品；
3.长时间放置不会产生细菌导致发臭，废液可生物降解95％以上，对环境和人无任何伤害。
具体实施方式
下面将结合本发明具体实施例，对本发明的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
下述实施例中，硬质材钻孔研磨液采用下述制备方法制成：将基础油加入调和罐后，加入醇、抗磨剂、乳化剂、防锈剂、去离子水、杀菌剂，控制温度在30-40℃，混合30-40min，过滤去除杂质即得。
实施例1
本实施例提供本发明的提供一种硬质材钻孔研磨液，按质量百分比计由下述组分组成：基础油60N为20％，氯化石蜡为6％，石油磺酸钠为12％，防锈剂剂为0.5％，咪唑烷为0.5％，去离子水为55％，甲醇为6％。
对本实施例的硬质材钻孔研磨液进行性能测试，测试结果如下：
检测项目 检测结果 检测方法
恒温腐蚀(55℃，8h)铜 A级 SH/T0088
PH值 8.5 SH/T0069
外观 乳白色液体 目测
冰点 -9℃ SH/T0090
最大无卡咬负荷PB值/N 340 GB/T3142
铁屑防锈实验(36℃，2h) 1级 ASTM D4627
实施例2
本实施例提供本发明的提供一种硬质材钻孔研磨液，按质量百分比计由下述组分组成：7#白油为15％，硫化烯烃为11％，烷基酚聚氧乙烯醚为8％，硼酸酯为1.5％，戊二醛为0.2％，去离子水为61.3％，乙醇为3％。
检测项目 检测结果 检测方法
恒温腐蚀(55℃，8h)铜 A级 SH/T0088
PH值 8.8 SH/T0069
外观 乳白色液体 目测
冰点 -10℃ SH/T0090
最大无卡咬负荷PB值/N 345 GB/T3142
铁屑防锈实验(36℃，2h) 1级 ASTM D4627
实施例3
本实施例提供本发明的提供一种硬质材钻孔研磨液，按质量百分比计由下述组分组成：10#白油为19.3％，亚磷酸酯为2％，聚氧乙烯山梨醇脂肪酸酯为15％，环烷酸锌为0.2％，三(羟甲基)硝基甲烷为1.5％，去离子水为50％，丁醇为12％。
检测项目 检测结果 检测方法
恒温腐蚀(55℃，8h)铜 A级 SH/T0088
PH值 8.6 SH/T0069
外观 乳白色液体 目测
冰点 -11℃ SH/T0090
最大无卡咬负荷PB值/N 342 GB/T3142
铁屑防锈实验(36℃，2h) 1级 ASTM D4627
实施例4
本实施例提供本发明的提供一种硬质材钻孔研磨液，按质量百分比计由下述组分组成：32#白油为30％，磷硫酸复酯为2％，聚氧乙烯山梨醇脂肪酸酯为10％，十二烯基丁二酸剂为1.2％，二溴水杨酰胺为1.3％，去离子水为50.5％，乙二醇为5％。
实施例5
本实施例提供本发明的提供一种硬质材钻孔研磨液，按质量百分比计由下述组分组成：7#白油为17％，硫代磷酸酯为3％，石油磺酸钠为24％，羧酸盐防锈剂剂为0.4％，杀菌剂为0.6％，去离子水为52％，乙醇为2％、丁醇为1％％。
检测项目 检测结果 检测方法
恒温腐蚀(55℃，8h)铜 A级 SH/T0088
PH值 8.5 SH/T0069
外观 乳白色液体 目测
冰点 -11℃ SH/T0090
最大无卡咬负荷PB值/N 348 GB/T3142
铁屑防锈实验(36℃，2h) 1级 ASTM D4627
实施例6
本实施例提供本发明的提供一种硬质材钻孔研磨液，按质量百分比计由下述组分组成：10#白油为15％，硼酸酯为2.6％，石油磺酸钠为8％，十二烯基丁二酸为0.6％，戊二醛为0.8％，去离子水为70％，丁醇2％、乙二醇1％。
检测项目 检测结果 检测方法
恒温腐蚀(55℃，8h)铜 A级 SH/T0088
PH值 8.7 SH/T0069
外观 乳白色液体 目测
冰点 -10℃ SH/T0090
最大无卡咬负荷PB值/N 345 GB/T3142
铁屑防锈实验(36℃，2h) 1级 ASTM D4627
以上所述仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (7)

1.一种硬质材钻孔研磨液，其特征在于按质量百分比计由下述组分组成：基础油为15-30％，抗磨剂为2-11％，乳化剂为8-24％，防锈剂剂为0.2-1.5％，杀菌剂为0.2-1.5％，去离子水为50-70％，醇为3-12％。
2.根据权利要求1所述的一种硬质材钻孔研磨液，其特征在于：所述基础油为基础油60N、7#白油、10#白油、32#白油中的任意一种或几种。
3.根据权利要求1所述的一种硬质材钻孔研磨液，其特征在于：所述抗磨剂为氯化石蜡，硫化烯烃、亚磷酸酯及其衍生物、磷硫酸复酯及其衍生物、硫代磷酸酯及其衍生物、硼酸酯中的任意一种或几种。
4.根据权利要求1所述的一种硬质材钻孔研磨液，其特征在于：所述乳化剂为石油磺酸钠、烷基酚聚氧乙烯醚、聚氧乙烯山梨醇脂肪酸酯中的任意一种或两种。
5.根据权利要求1所述的一种硬质材钻孔研磨液，其特征在于：所述防锈剂为石油磺酸盐、羧酸盐、硼酸酯、环烷酸锌或十二烯基丁二酸中的任意一种或几种。
6.根据权利要求1所述的一种硬质材钻孔研磨液，其特征在于：所述杀菌剂为咪唑烷、戊二醛、三(羟甲基)硝基甲烷或二溴水杨酰胺。
7.根据权利要求1所述的一种硬质材钻孔研磨液，其特征在于：所述醇为甲醇、乙醇、丁醇、乙二醇中的任意一种或几种。
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CN102796604A (zh) * 2011-05-24 2012-11-28 大连力鹏润滑油有限公司 一种节能环保型微乳化切削液
CN102807912A (zh) * 2012-09-13 2012-12-05 济南库伦特科技有限公司 一种生产微乳化切削液的添加剂包及其制备方法和应用
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4419251A (en) * 1982-09-16 1983-12-06 Mobil Oil Corporation Aqueous lubricant
US4419252A (en) * 1982-10-22 1983-12-06 Mobil Oil Corporation Aqueous lubricant
EP1134276A1 (en) * 2000-03-14 2001-09-19 Ausimont S.p.A. Lubricant compositions based on PTFE
CN102796604A (zh) * 2011-05-24 2012-11-28 大连力鹏润滑油有限公司 一种节能环保型微乳化切削液
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