CN109363283B - Automatic soot blowing device for jeans - Google Patents
Automatic soot blowing device for jeans Download PDFInfo
- Publication number
- CN109363283B CN109363283B CN201811472032.6A CN201811472032A CN109363283B CN 109363283 B CN109363283 B CN 109363283B CN 201811472032 A CN201811472032 A CN 201811472032A CN 109363283 B CN109363283 B CN 109363283B
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- China
- Prior art keywords
- jeans
- blowing
- baffle
- sucking
- baffle plate
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Classifications
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/02—Handling garment parts or blanks, e.g. feeding, piling, separating or reversing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
Abstract
The invention discloses an automatic jean soot blowing device, which comprises a circulating line capable of circulating reciprocating motion, wherein a hanging device for hanging jeans from the upper part of jeans is arranged on the circulating line, a baffle plate capable of blocking the passing jeans from the middle part of jeans when the jeans move forwards along the circulating line is arranged below the circulating line, the baffle plate is upwards arranged, a pressing device for pressing the jeans blocked by the rear side of the baffle plate on the baffle plate is arranged on the baffle plate, the hanging device passes through the baffle plate and continuously moves forwards, the upper part of the jeans falls off from the hanging device and is folded in front of the baffle plate, and the front side of the baffle plate is provided with an opening device for sucking the pocket opening of the upper part of the jeans, and an ash blowing and sucking circulating device capable of being inserted into the pocket sucked by the jeans for blowing and sucking. The jeans are automatically fed and folded and hung upside down on the baffle plate, and automatic soot blowing and dust removal are carried out, so that workers are far away from a blowing and air suction station and away from noise and dust environments.
Description
[ field of technology ]
The invention relates to an automatic jeans soot blowing device.
[ background Art ]
In the production, after the washing process, the jeans often have a lot of dust and even small stones and other sundries remained in the pockets, so that soot blowing work is often needed after the washing process. Generally, jeans are placed on a workbench, a production worker holds trousers with one hand and holds a high-pressure air gun with the other hand, the high-pressure air gun is inserted into a pocket to perform high-pressure air injection, sundries such as dust are forcibly blown out of the pocket, the working efficiency is low, the high-pressure air injection noise is high, and workers directly face the blown dust, so that the workers need to wear protective articles such as masks, earplugs, gloves, aprons and eyeshields when blowing dust, the working environment is poor, and the health hazard to the workers is great.
The present invention has been made based on this situation.
[ invention ]
The invention aims to overcome the defects of the prior art and provides the jeans automatic soot blowing device which has the advantages of simple structure, safe production and high production efficiency.
The invention relates to an automatic jeans soot blowing device, which comprises a circulation line 1 capable of circularly and reciprocally moving, wherein a hanging device 2 for hanging jeans 10 from the upper part of the jeans is arranged on the circulation line 1, a baffle plate 31 capable of blocking the passing jeans from the middle part of the jeans when the jeans move forwards along the circulation line 1 is arranged below the circulation line 1, the baffle plate 31 is upwards arranged, a pressing device 4 for pressing the jeans blocked by the rear side of the baffle plate 31 on the baffle plate 31 is arranged on the baffle plate 31, the upper part of the jeans falls off from the hanging device 2 and folds at the front side of the baffle plate 31 after passing through the baffle plate 31 and continuously moves forwards, and a soot blowing and sucking circulation device 6 for blowing and sucking the air is arranged at the front side of the baffle plate 31 and can be inserted into the pockets sucked by the jeans; the baffle 31 is provided with a vibrating motor 7 which can drive the baffle 31 and jeans folded on the baffle 31 to shake.
An automatic jeans soot blower as described above, wherein the front side of the baffle 31 is provided with a suction device for sucking the portion of the jeans upper portion avoiding the pocket onto the baffle 31.
An automatic jeans soot blower as described above, the blowing-suction head 61 comprises a blowing pipe 611 and a suction pipe 612 which can be simultaneously inserted into the same jeans pocket, the blowing pipe 611 is used for being communicated with an external air supply device, the suction pipe 612 is used for being communicated with a dust collector, the blowing pipe 611 and the suction pipe 612 form a blowing-suction circulation system, and the blowing pipes 611 are two and are respectively positioned at two sides of the suction pipe 612.
An automatic jean soot blower as described above, which is further comprised of a lifting mechanism capable of driving the shutter 31 to lift.
The automatic jean soot blower further comprises a detection device 8 for detecting the size of jean trousers, wherein the detection device 8 feeds back to the control system and controls the lifting position of the baffle plate 31 and the interval position between the two soot blowing heads 61 according to the set size of jean trousers through the control system.
The automatic jeans soot blowing device is characterized in that an automatic jeans taking-up and stacking mechanism 9 capable of automatically taking jeans out of the baffle plate 31 and stacking jeans one by one after the jeans are blown and sucked is arranged below the baffle plate 31.
The automatic jean soot blowing device comprises the hanging device 2, wherein the hanging device 21 comprises a front clamping plate 211 and a rear clamping plate 212 which can clamp jean pants from front and rear sides elastically, and an alignment limiting plate 22 used for aligning jean from one side when the jean is clamped is arranged between the front clamping plate 211 and the rear clamping plate 212 at one end of the hanging device 21.
According to the automatic jeans soot blower, the circulating line 1 comprises the descending part 11 capable of moving obliquely downwards with the hanging device 2, and the baffle plate 31 is arranged below the descending part 11, so that the upper part of the jeans can be pulled off after being turned forwards on the baffle plate 31 for a certain angle when the hanging device 2 passes the baffle plate 31.
Compared with the prior art, the invention has the following advantages:
1. according to the invention, jeans are automatically moved forward through the transfer line 1, when the jeans are moved to the position of the baffle 31, the middle part of the jeans is blocked by the rear side of the baffle 31, meanwhile, the pressing device 4 presses the jeans on the rear side of the baffle 31 from the middle part, after the hanging device 2 passes through the upper part of the jeans from the upper part of the baffle 31, the upper part of the jeans falls off from the hanging device 2 and is folded on the front side of the baffle 31, so that the pockets are downward to enable stones and dust to fall out of the pockets by utilizing gravity and expose in the front, then the pockets are sucked through the suction opening device 5 for the insertion of the blowing and sucking circulating device 6, after the blowing and sucking circulating device 6 is inserted into the pockets, blowing and sucking are carried out in the pockets to form a blowing and sucking circulating system, and blowing is carried out to blow dust, and sucking is carried out to suck dust to an external dust remover, pollution of dust to working environment is reduced, automatic dust-blowing and dust-removing workers of the trousers can hang trousers at the far end positions of the pockets, far away from blowing and sucking workers and dust environment, production environment are safe and comfortable production environment is provided, production efficiency is improved, and production cost is reduced.
2. According to the invention, the baffle 31 is vibrated by the vibrating motor 7, jeans are vibrated, stones automatically fall out of the downward pocket under the gravity, and dust attached to the inside of the pocket can be vibrated loose and separated out, so that the jeans are favorable for blowing and sucking.
3. The two air blowing pipes 611 are respectively positioned at two sides of the air suction pipe 612, so that a left air blowing and sucking circulation system and a right air blowing and sucking circulation system are formed in the pocket, and dust at the left side and the right side of the pocket is better blown up and removed.
4. The blowing head 61 is a flat block with an integral structure, the blowing pipe 611 and the air suction pipe 612 are formed by inner holes of the flat block, the structure is simple, and the whole blowing head 61 can be ensured to be inserted into a pocket as long as the blowing head 61 is partially inserted into the pocket, so that the condition that certain pipes are inserted into the pocket and certain pipes are inserted out of the pocket is avoided.
5. The distance between the left and right blowing suction heads 61 can be changed through the distance changing device 63, so that the distance changing device can correspond to left and right pockets of jeans with different sizes, and the distance changing device can be suitable for soot blowing work of jeans with multiple sizes.
6. The lifting driving device 33 drives the baffle plate 31 to lift so as to change the height interval of the baffle plate 31 relative to the circulation line 1, so that the baffle plate 31 is suitable for folding fixation of jeans with different sizes and suction operation of pockets.
7. The invention can realize quick positioning of the hanging trousers by aligning the limiting plate 22, ensures that the left and right positions of the hanging jeans have good consistency, ensures that the pocket positions are stable, and is convenient for the insertion of the subsequent procedures.
8. According to the jeans, when jeans are folded in half on the baffle plate 31, the circulation line 1 passes through the section of the baffle plate 31 to form the downward inclined part 11, the upper part of the jeans passes through the upper part of the baffle plate 31 obliquely downwards along with the hanging clothes rack 21 and continuously moves forwards obliquely downwards, so that the hanging clothes rack 21 brings the upper part of the jeans to fall off after being turned over a certain angle in front of the baffle plate, and the jeans are folded in half on the front side of the baffle plate 31 more orderly, so that the jeans pocket can be well ensured to fall into a required position.
9. The top of the blowing and sucking head 61 is provided with the pressure detection switch 613, so that the bag is prevented from being damaged due to overlarge pressure of propping the bag when the blowing and sucking head 61 is inserted into the bag and touches the bottom; meanwhile, the pressure detection switch 613 can also be used as a control switch to control the suction head 61 to be pulled out when triggered, and the suction head 61 can be controlled to be slowly inserted into the pocket from shallow to deep in the dust blowing and sucking process, and the dust in the pocket can be better removed by blowing and sucking while inserting.
10. According to the invention, jeans are automatically thrown out on the stacking plate 961 and stacked by the automatic jeans stacking mechanism 9, after the jeans are stacked to a set number, the stacking plate 961 is driven by the telescopic driving mechanism 962 to move the jeans into the bundling machine 97, the jeans are automatically bundled by the bundling machine 97, the bundled jeans are moved to the production line 98 by the transfer module, the jeans are moved forward to the tail end of the production line 98 under the bearing of the production line 98 and fall into the receiving trolley 90, so that full-automatic receiving is realized, the production efficiency is high, the labor is saved, and workers are far away from a soot blowing area.
[ description of the drawings ]
The invention is described in further detail below with reference to the attached drawing figures, wherein:
FIG. 1 is a schematic diagram of an automatic jean soot blower of the present invention;
FIG. 2 is a schematic view of the back side of the baffle and the associated mating structure of the present invention after the jeans are folded in half and hung on the baffle;
FIG. 3 is a schematic view of the front side of the baffle and the structure of the pair of jeans after the pair of jeans is hung on the baffle;
FIG. 4 is a schematic view of the front side of the baffle and its associated mating structure in accordance with the present invention;
FIG. 5 is a schematic view of the structure of a blowing head according to the present invention;
FIG. 6 is a schematic view of the structure of the suction device of the present invention;
FIG. 7 is a schematic view of a hanging device according to the present invention;
FIG. 8 is an internal cross-sectional view of a pant code adjustment device of the present invention;
fig. 9 is a schematic structural view of an automatic trousers stacking mechanism in the invention.
[ detailed description ] of the invention
The invention is further described below with reference to the accompanying drawings:
the utility model provides an automatic soot blower of jeans as shown in fig. 1 through 9, includes circulation line 1 that can cyclic reciprocating motion, be equipped with on the circulation line 1 and be used for hanging up the cable 2 of jeans 10 from jeans upper portion, when hanging, will hang the trousers head of jeans on cable 2, and the pocket one side that needs soot blowing is backward, circulation line 1 below is equipped with can be with the baffle 31 that the jeans that pass blocked from jeans middle part when jeans moves forward along circulation line 1, baffle 31 up sets up and is equipped with on the baffle 31 and is used for compressing tightly the closing device 4 on baffle 31 with the jeans that baffle 31 rear side blocked, cable 2 is through baffle 31 and go on after going on, jeans upper portion drops from cable 2 and the fifty percent discount is in baffle 31 front side, baffle 31 front side is equipped with and is used for sucking open the pocket on jeans upper portion to inhale the pocket and can insert the blowing and inhale the ash circulating device 6 that blows in the pocket that the jeans opened.
By arranging the baffle 31 in front of the jeans moving forward, when the jeans move to the position of the baffle 31, the middle part of the jeans is blocked by the rear side of the baffle 31, meanwhile, the pressing device 4 presses the jeans on the rear side of the baffle 31 from the middle part, as shown in fig. 2, after the hanging device 2 carries the upper part of the jeans to pass through the upper part of the baffle 31, the upper part of the jeans falls off from the hanging device 2 and is folded on the front side of the baffle 31, so that the pockets face downwards to enable stones and dust to fall out of the pockets by utilizing gravity and are exposed out of the front, as shown in fig. 3, the pockets are sucked out by the suction opening device 5 for being inserted by the dust blowing and sucking circulating device 6, after the dust blowing and sucking circulating device 6 is inserted into the pockets, a dust blowing and sucking circulating system is formed, and the dust is blown up by blowing, and the dust is sucked out to an external dust remover by sucking air, so that the pollution of the dust to the working environment is reduced. Through circulation line 1 autoloading, the workman then can hang trousers in the distal end position of soot blowing, keeps away from the worker station of blowing and inhaling, keeps away from noise and dust environment.
The baffle 31 is provided with the vibrating motor 7 which can drive the baffle 31 to shake together with jeans folded on the baffle 31, and stones automatically fall out of the downward pocket under the gravity through shaking the jeans, and dust attached to the inside of the pocket can be vibrated loose and separated out, so that the dust can be blown away and sucked away conveniently.
In order to make jeans be in the position of baffle 31 front side is stable relatively, avoids blowing and the in-process jeans of breathing in take place to remove by a wide margin to better assurance jeans shake and the vibration of baffle 31 can be unanimous in vibrating motor 7 vibration in-process, be equipped with on the baffle 31 front side and be used for the part of jeans upper portion avoiding the pocket inhale the tight device on baffle 31, inhale the jeans tight on baffle 31 through the tight device of inhaling to the position of inhaling avoids the pocket, prevents that the pocket from being inhaled tightly together and influences the suction opening of suction opening device 5 to the pocket, the tight device of inhaling is including establishing a plurality of suction holes 311 on the baffle 31 front side, be located the inside of suction hole 311 and be linked together with outside air extraction equipment on the baffle 31, simple structure, convenient operation control. The suction hole 311 deviates from the pocket needing soot blowing, and the jeans are fastened on the baffle 31 by a side suction without soot blowing.
The ash blowing and sucking circulation device 6 comprises left and right blowing and sucking heads 61 which are respectively inserted into left and right pockets of jeans, and the blowing and sucking heads 61 are connected with a plug-in driving device 62 which is used for driving the blowing and sucking heads 61 to be inserted into the jeans pockets upwards.
The blowing and sucking head 61 comprises a blowing pipe 611 and a sucking pipe 612 which can be simultaneously inserted into the same jean pocket, the blowing pipe 611 is used for being communicated with external air supply equipment, the sucking pipe 612 is used for being communicated with a dust collector, the blowing pipe 611 and the sucking pipe 612 form a blowing and sucking circulation system, the blowing pipe 611 blows dust, and the sucking pipe 612 sucks the dust to the dust collector to collect the dust.
The two air blowing pipes 611 are respectively positioned at two sides of the air suction pipe 612, so that a left air blowing and sucking circulation system and a right air blowing and sucking circulation system are formed in the pocket, and dust at the left side and the right side of the pocket is better blown up and removed.
In order to better ensure that the air blowing pipe 611 and the air suction pipe 612 can be inserted into the pocket, so as to avoid the situation that some pipes are inserted into the pocket and some pipes are inserted out of the pocket, the air blowing head 61 is a flat block with an integral structure, and the air blowing pipe 611 and the air suction pipe 612 are formed by inner holes of the flat block, so that the whole air blowing head 61 can be ensured to be inserted into the pocket as long as the air blowing head 61 is partially inserted into the pocket, and the structure is simple.
The top of the blowing head 61 is provided with a pressure detection switch 613 which is triggered to stop the upward movement of the blowing head 61 after the pressure reaches a set value, so as to prevent the bag from being damaged due to the excessive pressure of the propping-up bag when the blowing head 61 is inserted into the bag to touch the bottom. Meanwhile, the pressure detection switch 613 can also be used as a control switch to control the suction head 61 to be pulled out when triggered, and the suction head 61 can be controlled to be slowly inserted into the pocket from shallow to deep in the dust blowing and sucking process, and the dust in the pocket can be better removed by blowing and sucking while inserting.
The ash blowing and sucking circulation device 6 further comprises a distance changing device 63 for driving the left and right blowing and sucking heads 61 to be opened or closed relatively so as to change the left and right distance between the left and right blowing and sucking heads 61.
The distance changing device 63 includes a sliding plate 631, the sliding plate 631 is provided with a sliding rail 632 for sliding the blowing head 61 left and right, the blowing head 61 is hinged with a left and right hinging rod 633, the sliding plate 631 is provided with a pushing device 634 hinged with the hinging rod 633 and pushing the hinging rod 633 up and down to make the left and right blowing heads 61 slide relatively or in opposite directions, the pushing device 634 includes a first screw rod sliding table 6341 hinged with the left and right hinging rod 633 and a first motor 6342 for driving the first screw rod sliding table 6341 to work, and the distance changing device has a simple structure and is convenient to control.
Because the distances between the left pocket and the right pocket of jeans with different sizes are different, the first screw rod sliding table 6341 drives the two hinging rods 633 and the blowing suction head 61 to open or close relatively, so that the distance between the left blowing suction head 61 and the right blowing suction head 61 is changed, and the jeans with different sizes are suitable for soot blowing work of jeans with different sizes.
The plug driving device 62 includes a second screw sliding table 621 and a second motor 622 for driving the sliding plate 631 to move up and down.
Because the distance between the pocket and the top of the underpants is different for jeans with different sizes, in order to make the height position of the pocket on the baffle 31 relatively stable after the baffle 31 is folded in half, the jeans automatic soot blower is further provided with a lifting mechanism capable of driving the baffle 31 to lift.
The lifting mechanism comprises a door frame type supporting frame 32, the left side and the right side of the baffle plate 31 are in sliding connection with left supporting legs and right supporting legs of the supporting frame 32, and the supporting frame 32 is provided with a lifting driving device 33 for driving the baffle plate 31 to slide up and down. The lifting driving device 33 may be a screw driving device, that is, a combined structure of a motor and a screw sliding table, and the lifting driving device 33 may also be a gear belt driving device, that is, a combined structure of a motor, a gear and a gear belt.
The baffle 31 is driven to slide up and down by the lifting driving device 33 so as to change the height interval of the baffle 31 relative to the circulation line 1, so that the baffle 31 is suitable for the doubling-up fixation of jeans with different sizes and the suction operation of pockets.
In order to enable the blowing and sucking ash circulating device 6 to be lifted and lowered synchronously with the baffle plate 31 so as to simplify the control procedure, a mounting plate 34 for mounting the blowing and sucking ash circulating device 6 is fixed below the baffle plate 31. The plug drive 62 is secured to the mounting plate 34.
The jeans automatic soot blower also comprises a detection device 8 for detecting the size of the jeans type and feeding back to a control system, and the control system controls the lifting position of the baffle 31 and the interval position between the two soot blowing heads 61 according to the size of the jeans type and setting, so as to realize the automatic adjustment of jeans with different numbers.
The detection device 8 comprises a plurality of pairs of photoelectric sensors 81 for detecting the size of jeans, and the two photoelectric sensors 81 in each pair are respectively positioned at two sides of the circulation line 1 and are sequentially arranged from inside to outside. When the jeans move near the photoelectric sensor 81 on the circulation line 1, the photoelectric sensor 81 recognizes the model size of the trousers, and the baffle 31 moves to a set height position according to the model size of the jeans so as to block the jeans and allow the jeans to be folded in half and hung upside down.
The hanging device 2 comprises a hanging clothes rack 21, the hanging clothes rack 21 comprises a front clamping plate 211 and a rear clamping plate 212 which can clamp jeans legs elastically from front and rear sides, and an alignment limiting plate 22 used for aligning jeans from one side when the jeans are clamped is arranged between the front clamping plate 211 and the rear clamping plate 212 at one end of the hanging clothes rack 21. When the trousers are hung, one side of the underpants is aligned with the limiting plate 22 and clamped between the front clamping plate 211 and the rear clamping plate 212, the trousers can be quickly positioned and hung through the aligning limiting plate 22, the consistency of the left and right positions of the hung jeans is good, the positions of the pockets are stable, and the insertion of subsequent procedures is facilitated.
The trousers size adjusting device which can be used for fixing the positions of the alignment limiting plates 22 in the left-right direction of the hanging clothes rack 21 so as to correspond to a plurality of jeans sizes is arranged between the alignment limiting plates 22 and the hanging clothes rack 21, the left-right positions of the alignment limiting plates 22 are adjusted through the trousers size adjusting device so as to meet the alignment of jeans with different sizes, and after jeans with different sizes are hung, the jeans with different sizes have the same symmetry center, so that the alignment of a subsequent station is facilitated.
The alignment limiting plate 22 comprises a pulling strip 221 which is used for being connected with the hanging clothes rack 21 and can pull the hanging clothes rack 21 inside and outside relatively, the pulling strip 221 is provided with a downward alignment strip 222 for jeans alignment, the trousers size adjusting device comprises a plurality of gear grooves 213 which are arranged left and right on the hanging clothes rack 21 and correspond to different jeans sizes, and the pulling strip 221 is provided with an elastic buckle 223 which can be clamped into the gear grooves 213 and can be separated from the gear grooves 213 under the action of external force.
Each gear slot 213 corresponds to jeans with one size, when jeans with different sizes are switched, only the pulling strip 221 is pulled or pushed, so that the elastic buckle 223 is separated from the original gear slot 213 and enters the gear slot 213 with the corresponding jeans size, and the jeans with the jeans size is simple in structure and convenient to adjust.
The adjustment of different sizes of the position strips 222 is realized by arranging a plurality of position grooves 213 corresponding to jeans with different sizes and elastic buckles 223 buckled in the position grooves 213, so that the structure is simple.
When the jeans are folded in half on the baffle plate 31, the jeans are tensioned when the hanging clothes rack 21 continues to move forward as the pressing device 4 presses the jeans on the rear side of the baffle plate 31 after the upper parts of the jeans pass through the upper parts of the baffle plate 31 along with the hanging clothes rack 21, and the jeans fall off from the hanging clothes rack 21 under the action of tension.
The circulation line 1 comprises a descending part 11 capable of moving downwards with the hanging device 2 obliquely, the baffle plate 31 is arranged below the descending part 11, when jeans are folded in half on the baffle plate 31, the upper parts of the jeans pass downwards obliquely above the baffle plate 31 along with the hanging clothes hangers 21 and continue to move forwards, and the hanging clothes hangers 21 drop off after being turned over a certain angle in front of the baffle plate with the upper parts of the jeans, so that the jeans are folded in the front of the baffle plate 31 more orderly, and the jeans pocket is better ensured to fall into a required position.
The pressing device 4 comprises a pressing plate 41, and a rotary pressing cylinder 42 capable of driving the pressing plate 41 to swing up and down and move towards one side of the pressing plate 31 is arranged on the pressing plate 31. The pressing plate 41 is initially downward or upward and is used for jeans to pass through, and when the jeans are pressed, the pressing plate 41 is driven by the rotary pressing cylinder 42 to swing out to the right rear of the jeans, and the jeans are pressed on the baffle 31 by moving towards one side of the baffle 31, so that the jeans pressing device is simple in structure and convenient to control.
The rotary compression cylinder 42 and the compression plate 41 are arranged in two sets and are respectively positioned at two sides of jeans.
The suction opening device 5 comprises a hinged frame 51 fixed on two sides of the baffle 31, the hinged frame 51 is hinged with a swing rod 52 capable of swinging towards the middle of the baffle 31, the swing rod 52 is provided with a suction nozzle 53 towards the baffle 31, the suction nozzle 53 is connected with external suction equipment, and the baffle 31 is provided with a swinging device for driving the swing rod 52 to swing so that the suction nozzle 53 is close to a jean pocket.
The swinging device comprises a swinging air cylinder 54 with a cylinder body hinged on a hinged frame 51, a first connecting rod 55 respectively hinged with the piston rod of the swinging air cylinder 54 and the swinging rod 52 is arranged between the piston rod of the swinging air cylinder 54 and the swinging rod 52, and a second connecting rod 56 respectively hinged with the piston rod of the swinging air cylinder 54 and the hinged frame 51 is arranged between the piston rod of the swinging air cylinder 54 and the hinged frame 51.
Because the pocket has a certain width, the pocket is sucked from one place through the suction nozzle 53, the blowing suction nozzle 61 with a flat structure can be inserted, after jeans are folded in half, the piston rod of the swinging cylinder 54 stretches out to drive the suction nozzle 53 to turn down to the front of the jeans pocket towards the inner side of the baffle plate 31, the suction nozzle 53 sucks the pocket opening, and after the blowing suction nozzle 61 is inserted into the pocket, the piston rod of the swinging cylinder 54 retracts to drive the suction nozzle 53 to turn up towards the outer side of the baffle plate 31, so that the next jeans are folded in half at the baffle plate 31.
An automatic jeans folding and stacking mechanism 9 which can automatically move jeans out of the baffle plate 31 and stack one jeans after the jeans blow and suck ash is finished is arranged below the baffle plate 31.
The automatic trousers stacking mechanism 9 comprises a bottom frame 91, a roll-over frame 92 is hinged to the bottom frame 91, a throwing rod 93 which is in the same direction with the baffle 31 is arranged on the roll-over frame 92, the throwing rod 93 is located below the baffle 31, a throwing driving device 94 for driving the throwing rod 93 to turn over and throw out jeans is arranged on the bottom frame 91, a stop lever 95 which is used for blocking on the trouser legs of jeans when the throwing rod 93 turns over and throws out jeans is arranged below the bottom frame 91, and before throwing trousers, the throwing rod 93 and the stop lever 95 deviate in the vertical direction and are used for the jeans trouser legs at the rear side of the baffle 31 to fall between the throwing rod 93 and the stop lever 95 when the baffle 31 descends.
The swing driving device 94 includes a swing cylinder 941, a piston rod of the swing cylinder 941 is hinged to the roll-over stand 92, and a cylinder body of the swing cylinder 941 is hinged to the chassis 91.
The throwing side of the throwing rod 93 is provided with a stacking frame 96 for catching the thrown jeans.
The elevating system descends and makes the jean bottom of trousers fall into and throws out between pole 93 and the pin 95, closing device 4 and inhale tight device and loosen the fixed to the jean, throw out cylinder 941 drive and throw out pole 93 upset and throw out the jean to one side, throw out the in-process, jean bottom of trousers is thrown out first, then jean bottom of trousers is thrown out one side along the pin 95 and is slipped out, under the cooperation of throwing out pole 93 and pin 95, makes the jean that throws out can tile on stack frame 96.
A strapping machine 97 is provided on one side of the stacking frame 96, and the stacking frame 96 includes a stacking plate 961 for stacking jeans, and a telescopic driving mechanism 962 for driving the stacking plate 961 to move and retract with the stacked jeans onto the strapping machine 97.
The telescoping drive mechanism 962 may be a screw drive or a gear belt drive.
The binding machine 97 is provided with a clamping cylinder 971 capable of clamping from the left side and the right side to the middle, the clamping cylinder 971 is provided with a clamping plate 972 for clamping jeans sent by the telescopic driving mechanism 962, and after the clamping cylinder 971 drives the clamping plate 972 to clamp jeans, the stacking plate 961 is retracted into the stacking frame 96 for the binding machine 97 to bind jeans.
The opposite side of the bundling machine 97 relative to the stacking frame 96 is provided with a production line 98, a transfer module for transferring the jeans bundled on the bundling machine 97 to the production line 98 is arranged between the production line 98 and the bundling machine 97, and the tail end of the production line 98 is provided with a receiving trolley 90 for receiving the jeans flowing out of the production line 98.
The transferring module can be a transferring structure composed of a clamping air cylinder 971, a clamping plate 972 and a transferring device 99 for driving the clamping air cylinder 971 to move to one side of the production line 98, the transferring device 99 can be composed of a screw rod transmission device or a gear belt transmission device, the clamping plate 972 clamps the jeans after being bundled, the jeans are driven by the transferring device 99 to be dragged to move to the production line 98, then the production line 98 carries the jeans to move to one end of the receiving trolley 90 and drop into the receiving trolley 90, and after the jeans in the receiving trolley 90 are collected to a certain extent, the receiving trolley 90 is pulled away to move the jeans into the next production process. The transfer module can also be a manipulator or other transfer structures.
By enclosing the baffle 31 and the relevant areas of the blowing and sucking ash where the blowing and sucking ash circulating device 6 is located and the automatic trousers folding and stacking mechanism 9 in a space, noise and dust can be further isolated.
The circulation line 1 operates in a beat mode, after the upper part of jeans falls off from the hanging device 2, the circulation line 1 pauses to move, after the jeans are blown and thrown out, the circulation line 1 continues to move forward to pass the jeans on the rear side of the baffle 31 from above the baffle 31, and pauses again after the upper part of the jeans falls off from the hanging device 2, and the circulation is repeated.
An automatic soot blowing method for jeans, comprising the following steps:
A. preparing the jeans automatic soot blowing device;
B. hanging trousers: the jeans are hung on the hanging device 2 with the underpants upwards, and the side of the pocket needing soot blowing is backwards;
C. the transfer line 1 starts to move the jeans forwards;
D. jeans are automatically folded downwards: when jeans move to the baffle plate 31, the baffle plate 31 blocks the jeans from the middle part of the jeans, meanwhile, the pressing device 4 starts to press the jeans on one blocked side to the rear side of the baffle plate 31, the upper part of the jeans continuously moves forwards along with the hanging device 2 and passes over the baffle plate 31, and after the jeans are separated from the hanging device 2, the jeans are folded in half on the front side of the baffle plate 31, so that the pocket is turned over to the front side and faces downwards;
E. the suction opening device 5 starts to suck the jeans pocket openings;
F. heavy foreign matter shakes off and blows dust absorption: the dust blowing and sucking circulation device 6 is inserted into the jean pocket, blows and sucks the dust in the jean pocket, and the vibration motor 7 works to drive the baffle 31 and the jean folded on the baffle 31 to shake off heavier foreign matters and shake the dust;
G. after reaching the stop condition set by vibration, the vibration motor 7 stops, and after reaching the stop condition set by blowing dust, the blowing dust-sucking circulation device 6 is pulled out of the jean pocket;
H. the jeans on the baffle 31 are taken down: the lifting mechanism descends to enable the bottoms of jeans to fall between the throwing-out rods 93 and the stop rods 95, the pressing device 4 and the suction device are used for loosening the fixation of jeans, and the throwing-out driving device 94 drives the throwing-out rods 93 to turn over to throw the jeans out on the stacking frame 96.
In step F, the plug driving device 62 drives the suction head 61 to be inserted into the jeans pocket from bottom to top, the air blowing pipe 611 blows air, the air suction pipe 612 sucks air, a circulation system for blowing air while sucking air is formed in the pocket, and the plug driving device 62 drives the suction head 61 to slowly move from the pocket opening to the deep position of the pocket.
In step G, when the blowing head 61 touches the bottom of the pocket and a certain pressure is formed between the top of the blowing head 61 and the pocket, the pressure detection switch 613 is triggered to stop the upward movement of the blowing head 61 and start to move downward to pull out from the pocket after the pressure reaches a set value, and in the pulling process, the air suction pipe 612 stops sucking air, and the air blowing pipe 611 continues to blow air until the blowing head 61 leaves the pocket and stops, so that the pocket can be positioned in trousers in a neat and smooth manner, and the pocket is prevented from being turned outwards or wrinkled into a pile; the vibration of the vibration motor 7 can be controlled to stop by time setting, but can be controlled by other trigger switches.
The soot blowing method further comprises the following steps:
J. jeans bundling: repeating the steps A to H, blowing ash on one piece of jeans, throwing out and stacking on the stacking plate 961, after the jeans on the stacking plate 961 are stacked to reach a set number, driving the stacking plate 961 by the telescopic driving mechanism 962 to move the jeans into the bundling machine 97, driving the clamping plate 972 by the clamping cylinder 971 on the bundling machine 97 to compress the jeans, retracting the stacking plate 961 to the stacking frame 96, and bundling the jeans by the bundling machine 97.
K. The transfer module moves the bundled jeans onto the production line 98, and the jeans move forward to the tail end of the production line 98 under the load of the production line 98 and drop into the receiving trolley 90.
Through this automatic soot blower of jeans, realized the autoloading of jeans, automatic soot blowing, automatic discharging's process, make the workman keep away from the soot blowing position, keep away from noise and dust environment, provide a safe comfortable production environment for the staff, improve production efficiency, reduction in production cost.
Claims (9)
1. An automatic soot blower of jeans, its characterized in that: the jean lifting device comprises a circulation line (1) capable of circularly reciprocating, wherein a hanging device (2) for hanging jeans (10) from the upper parts of the jeans is arranged on the circulation line (1), a baffle (31) capable of blocking the passing jeans from the middle part of the jeans when the jeans move forwards along the circulation line (1) is arranged below the circulation line (1), the baffle (31) is arranged upwards, a pressing device (4) for pressing the jeans blocked by the rear side of the baffle (31) on the baffle (31) is arranged on the baffle (31), the hanging device (2) falls off from the hanging device (2) and folds in front of the baffle (31) after going forwards, and a suction device (5) for sucking the pocket openings of the upper parts of the jeans and a blowing ash circulating device (6) capable of being inserted into the sucked pockets for blowing and sucking air are arranged on the front sides of the jeans; the baffle (31) is provided with a vibrating motor (7) which can drive the baffle (31) and jeans folded on the baffle (31) to shake.
2. An automatic jeans soot blowing device according to claim 1, wherein: the front side of the baffle plate (31) is provided with a suction device for sucking the part of the upper part of the jeans, which avoids the pocket, on the baffle plate (31).
3. An automatic jeans soot blower according to any one of claims 1-2, wherein: the blowing and sucking ash circulating device (6) comprises left and right blowing and sucking heads (61) which are respectively inserted into left and right pockets of jeans, wherein the blowing and sucking heads (61) are connected with a plug driving device (62) which is used for driving the blowing and sucking heads (61) to be inserted into the jeans pockets upwards, and a distance changing device (63) which is used for driving the left and right blowing and sucking heads (61) to be relatively opened or closed so as to change left and right spacing between the left and right blowing and sucking heads (61).
4. An automatic jeans soot blowing device according to claim 3, characterized in that: the blowing and sucking head (61) comprises a blowing pipe (611) and a sucking pipe (612) which can be simultaneously inserted into the same jean pocket, the blowing pipe (611) is used for being communicated with external air supply equipment, the sucking pipe (612) is used for being communicated with a dust collector, the blowing pipe (611) and the sucking pipe (612) form a blowing and sucking circulation system, and the blowing pipes (611) are two and are respectively positioned at two sides of the sucking pipe (612).
5. An automatic jeans soot blowing device according to claim 3, characterized in that: the jeans automatic soot blowing device further comprises a lifting mechanism capable of driving the baffle plate (31) to lift.
6. The automatic jean soot blowing device of claim 5, wherein: the automatic jean soot blowing device further comprises a detection device (8) for detecting the size of the jean type, the detection device (8) feeds back to the control system and controls the lifting position of the baffle plate (31) and the interval position between the two soot blowing heads (61) according to the set size of the jean type through the control system.
7. An automatic jeans soot blowing device according to claim 1, wherein: an automatic jeans folding and stacking mechanism (9) which can automatically move jeans out of the baffle (31) and stack one jeans after the jeans blow and suck ash is finished is arranged below the baffle (31).
8. An automatic jeans soot blowing device according to claim 1, wherein: the hanging device (2) comprises a hanging clothes rack (21), the hanging clothes rack (21) comprises a front clamping plate (211) and a rear clamping plate (212) which can clamp jeans underpants elastically from front and rear sides, one end of the hanging clothes rack (21) is located between the front clamping plate (211) and the rear clamping plate (212), and a pair of Ji Xianwei plates (22) used for aligning and positioning jeans from one side during trousers clamping are arranged between the front clamping plate (211) and the rear clamping plate (212).
9. An automatic jeans soot blowing device according to claim 1, wherein: the circulation line (1) comprises a descending part (11) capable of moving obliquely downwards with the hanging device (2), and the baffle plate (31) is arranged below the descending part (11) so that the hanging device (2) can fall off after being overturned forwards on the baffle plate (31) for a certain angle with the upper part of jeans when passing the baffle plate (31).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811472032.6A CN109363283B (en) | 2018-12-04 | 2018-12-04 | Automatic soot blowing device for jeans |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811472032.6A CN109363283B (en) | 2018-12-04 | 2018-12-04 | Automatic soot blowing device for jeans |
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| CN109363283A CN109363283A (en) | 2019-02-22 |
| CN109363283B true CN109363283B (en) | 2023-09-19 |
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| GB8600791D0 (en) * | 1985-05-17 | 1986-02-19 | Gerber Scient Inc | Cutting & dedusting sheet material |
| JPH05238519A (en) * | 1992-02-26 | 1993-09-17 | Juki Corp | Hanger carrier |
| CN101357008A (en) * | 2007-08-01 | 2009-02-04 | 上海欧西玛服装设备有限公司 | Turnover machine |
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| CN206101728U (en) * | 2016-10-24 | 2017-04-19 | 广州市杰兴制衣有限公司 | Virgin clothing intelligent production line of baby |
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| CN209421014U (en) * | 2018-12-04 | 2019-09-24 | 中山益达服装有限公司 | A kind of jeans automatic ash blowing cleaner |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB8600791D0 (en) * | 1985-05-17 | 1986-02-19 | Gerber Scient Inc | Cutting & dedusting sheet material |
| JPH05238519A (en) * | 1992-02-26 | 1993-09-17 | Juki Corp | Hanger carrier |
| CN101357008A (en) * | 2007-08-01 | 2009-02-04 | 上海欧西玛服装设备有限公司 | Turnover machine |
| CN105105399A (en) * | 2015-07-16 | 2015-12-02 | 陈家军 | Automatic thread residue suction machine applied to clothing manufacturing industry |
| CN206101728U (en) * | 2016-10-24 | 2017-04-19 | 广州市杰兴制衣有限公司 | Virgin clothing intelligent production line of baby |
| CN108532263A (en) * | 2018-06-20 | 2018-09-14 | 江苏阳光毛纺服装技术开发有限公司 | A kind of garment production dust exhaust apparatus |
| CN209421014U (en) * | 2018-12-04 | 2019-09-24 | 中山益达服装有限公司 | A kind of jeans automatic ash blowing cleaner |
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| CN109363283A (en) | 2019-02-22 |
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