CN109355730B - Preparation method of high-modulus high-elasticity polyurethane fiber - Google Patents

Preparation method of high-modulus high-elasticity polyurethane fiber Download PDF

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CN109355730B
CN109355730B CN201811228070.7A CN201811228070A CN109355730B CN 109355730 B CN109355730 B CN 109355730B CN 201811228070 A CN201811228070 A CN 201811228070A CN 109355730 B CN109355730 B CN 109355730B
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acrylonitrile
solution
modulus
polyurethane
spandex
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CN109355730A (en
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梁红军
许图远
王靖
陈厚翔
杨晓印
邵晓林
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Huafeng Chemical Co ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/94Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of other polycondensation products
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Artificial Filaments (AREA)

Abstract

The invention relates to a preparation method of high-modulus and high-elasticity polyurethane fiber. Firstly, dissolving a polyacrylonitrile-based polymer in an organic solvent to form uniform and stable solution; mixing and curing the mixture with a polyurethane solution to obtain a spinning solution; evaporating the spinning solution through a high-temperature channel to remove the organic solvent to form nascent fiber, and then performing false twisting, drafting, oiling and winding to finally obtain the finished product of spandex. The spandex prepared by the method has the characteristics of high modulus, good resilience, high elasticity retention rate and the like; the spandex is smoothly unwound and has low end breakage rate in the use process of high-speed air-covering and circular knitting, and the production efficiency of yarns and fabrics can be effectively improved; the woven cloth sample is flat and uniform, has excellent elasticity, and can still keep the original performance after being processed by links such as shaping, dyeing and the like.

Description

Preparation method of high-modulus high-elasticity polyurethane fiber
Technical Field
The invention belongs to a preparation method of polyurethane elastic fiber, and particularly relates to a preparation method of high-modulus and high-elasticity polyurethane fiber.
Background
Polyurethane fiber (spandex for short) is a synthetic fiber with good elasticity, and is widely applied to the fields of underwear, sportswear, silk stockings, tights, paper diapers and the like. However, in recent years, with the continuous expansion of spandex application fields and the change and development of weaving and dyeing, the conventional spandex products can not meet diversified subsequent process requirements gradually. For example, in the use process of high-speed air-bag or circular knitting, because the modulus of spandex is insufficient, yarn breakage occurs in the unwinding or weaving process, and the smooth production of yarn and fabric is influenced; for example, in the field of paper diapers, the insufficient elasticity of spandex can cause the looseness of the bottom protection of the paper diaper, and the side leakage prevention effect is influenced; in addition, after the ammonia-containing fabric is subjected to high-temperature setting and dyeing treatment, the problems of unstable width, looseness and the like caused by the loss of elasticity of spandex can be solved. Therefore, spandex with high modulus and high elasticity is one of the most popular products in the market.
The improvement of modulus and elasticity is always the focus of spandex research and development. The conventional technical scheme is to increase the hard segment content of spandex and use a chain extension reactant with high regularity and the like. However, these methods have a limited effect on improving the modulus and elasticity of spandex. The inventor of the Zhoujiajun et al (CN103789864A) proposed that polyurethane polymer stock solution and a free radical initiator are blended to prepare spinning stock solution, and the free radical initiator in the spinning stock solution is decomposed to release free radicals during high-temperature dry spinning to initiate polyurethane polymer to form polyurethane elastic fibers with micro-crosslinking among molecules. The spandex prepared by the method has the characteristics of high strength, high modulus and high temperature resistance, and is suitable for being used as a high-temperature dyed fabric raw material and an elastic fiber for wear-resistant and wear-resistant military clothes. Liuxin et al (CN 105155003A) of Wuhan textile university extrudes polyurethane spinning solution through a spinneret orifice, mixes the polyurethane spinning solution with deionized water, ammonium salt, organic solvent containing amide bonds, acetone and anionic surfactant to obtain solidification solution, and performs wet-process drawing forming and heat treatment to obtain the high-strength high-modulus high-elasticity polyurethane fiber. Korea Xiaoxing company (CN1846018A) adds 1-20 wt% of cellulose acetate to a polyurethane or polyurethane-urea solution to prepare an elastic fiber having high modulus and high heat resistance.
Generally, the factors determining the modulus and elasticity of spandex include the molecular weight of polyurethane, the flexibility of molecular segments, and the interaction force among molecular segments. Wherein, the interaction force among spandex molecular chain segments is mainly formed by physical entanglement and hydrogen bonds. These forces are significantly reduced after the fiber is subjected to high draw down and high temperature dyeing processes, macroscopically manifested as a reduction in modulus and resilience. So far, few patent documents report that the modulus and elasticity are improved by improving or increasing the interaction force of spandex molecular chains.
Disclosure of Invention
The technical problem is as follows: the invention provides a preparation method of high-modulus and high-elasticity polyurethane fiber. The invention aims to solve the problems of low modulus, deviation of elastic recovery rate and serious elastic recovery loss after shaping or dyeing treatment of the conventional common spandex product.
The technical scheme is as follows: in order to achieve the above object, the present invention adds a vinylcyanide polymer to polyurethane to prepare elastic fiber. Polyacrylonitrile-based polymers have a large number of strongly polar cyano groups (-CN) in their structure. The polymer is mixed with polyurethane, which is equivalent to the insertion and introduction of strong polar molecular chain segments among polyurethane molecular chains. The molecular chains can effectively increase the interaction force among the polyurethane molecular chains, thereby reducing chain segment slippage or breakage caused by hydrogen bond dissociation in the stretching process and in a high-temperature state of the molecular chains. The performance of the spandex is obviously improved in modulus, rebound resilience and elasticity retention rate.
The preparation method of the high-modulus and high-elasticity polyurethane fiber comprises the following steps:
1) preparation of a solution of a vinylcyanide polymer: placing the acrylonitrile polymer in a drying oven at 60-100 ℃ for dewatering and drying, then putting the acrylonitrile polymer into a mixing tank filled with a polar organic solvent, preserving heat at 40-80 ℃, stirring and dissolving, and then filtering the dissolved solution by using a filter to obtain an acrylonitrile polymer solution;
2) preparation of the mixed spinning dope: mixing the polyurethane solution and the acrylonitrile polymer solution, adding a lubricant, an antioxidant, an ultraviolet light resistant auxiliary agent and a dyeing auxiliary agent for curing, and stirring at constant temperature of 40-60 ℃ to obtain a mixed spinning stock solution;
3) dry spinning process of mixed spinning dope: conveying the mixed spinning solution to a gear pump, and forming a solution trickle through a fine hole of a spinneret plate; the raw liquid trickle passes through a spinning shaft at the temperature of 200-260 ℃ to evaporate the organic solvent to become nascent fiber; and the nascent fibers are cohered into a bundle by a false twisting device, drawn by a yarn guide roller, oiled by an oiling roller, and finally wound by a winding machine to obtain the high-modulus and high-elasticity polyurethane fiber.
Wherein:
the adopted acrylonitrile-based polymer is one or a combination of polyacrylonitrile, acrylonitrile-butadiene copolymer, acrylonitrile-butadiene-styrene copolymer, styrene-acrylonitrile copolymer, acrylonitrile-acrylamide copolymer or methyl methacrylate-acrylonitrile copolymer.
The mass fraction of acrylonitrile in the acrylonitrile-based polymer is more than 20 percent, and the number average molecular weight of the acrylonitrile-based polymer is 50000-100000.
The polar solvent used for dissolving the acrylonitrile-based polymer is one or two of formamide, dimethyl sulfoxide, dimethylacetamide, dimethylformamide, trifluoroacetic acid, methanol, ethanol or isopropanol.
The mass concentration of the polyacrylonitrile-based polymer solution is 5-50%, and the viscosity is 1000-3000 poise.
The mass concentration of the polyurethane solution is 32-40%, and the viscosity is 3000-5000 poise.
The mass ratio of the polyacrylonitrile-based polymer to the polyurethane is 1/99-50/50.
And (4) dehydrating and drying in the oven for 12-24 hours.
And keeping the temperature at 40-80 ℃, stirring and dissolving for 5-24 hours.
Stirring at the constant temperature of 40-60 ℃ for 24-48 hours.
The fineness of the spandex product prepared by the method can be 20-1080 denier, and the spandex product can be matched with fibers such as nylon, terylene, acrylic fibers, polypropylene fibers, viscose fibers, cotton, tencel, real silk and the like for use, and is used for producing products such as underwear, silk stockings, swimwear, casual sportswear, jeans fabric, woven belts, paper diapers and the like.
Has the advantages that: the method has simple and uncomplicated process, needs economical and cheap raw materials, and is suitable for industrial production and popularization; compared with the common spandex, the prepared spandex has the characteristics of high modulus, good resilience, high elasticity retention rate and the like; the spandex has low end breakage rate and smooth unwinding in the use process of high-speed air-covering or circular knitting, and can effectively improve the production efficiency of yarns and fabrics; the woven cloth is flat and uniform in sample and excellent in elasticity, and can still keep the original characteristics and excellent hand feeling after being treated by boiling, rinsing, sizing, dyeing and other links.
Detailed Description
The specific implementation of the invention comprises the following steps:
(1) preparation of a solution of a vinylcyanide polymer. The acrylonitrile polymer is firstly placed in a 60-100 ℃ oven for dehydration and drying for 12-24 hours. Then putting the acrylonitrile polymer into a mixing tank filled with a polar organic solvent, and stirring and dissolving for 5-24 hours at a constant temperature of 40-80 ℃. Then, the dissolved solution was filtered with a filter to obtain an acrylonitrile polymer solution.
(2) Preparation of the mixed spinning dope. Mixing the polyurethane solution and the acrylonitrile polymer solution, adding a lubricant, an antioxidant, an ultraviolet light resistant auxiliary agent, a dyeing auxiliary agent and the like for curing, and stirring at the constant temperature of 40-60 ℃ for 24-48 hours to obtain a mixed spinning solution.
(3) Dry spinning process of mixed dope. Conveying the mixed spinning solution to a gear pump, and forming a solution trickle through a fine hole of a spinneret plate; the raw liquid trickles pass through a spinning shaft at the temperature of 200 DEG and 260 DEG to evaporate the organic solvent to become nascent fibers; the nascent fibers are cohered into a bundle by a false twisting device, drawn by a yarn guide roller, oiled by an oiling roller, and finally wound by a winding machine to obtain the finished product of spandex.
Wherein:
the adopted acrylonitrile-based polymer is one or a combination of polyacrylonitrile, acrylonitrile-butadiene copolymer, acrylonitrile-butadiene-styrene copolymer, styrene-acrylonitrile copolymer, acrylonitrile-acrylamide copolymer and methyl methacrylate-acrylonitrile copolymer. The mass number of acrylonitrile in the acrylonitrile-based polymer is greater than 20%, preferably greater than 40%; the number average molecular weight of the acrylonitrile-based polymer was 50000-100000.
The polar solvent used for dissolving the acrylonitrile polymer in the invention is one or two of formamide, dimethyl sulfoxide, dimethylacetamide, dimethylformamide, trifluoroacetic acid, methanol, ethanol and isopropanol.
In the invention, the mass concentration of the polyacrylonitrile-based polymer solution is 5-50%, and the viscosity is 1000-3000 poise.
In the invention, the mass concentration of the polyurethane solution is 32-40%, and the viscosity is 3000-5000 poise.
The mass ratio of the polyacrylonitrile-based polymer to the polyurethane in the invention is 1/99-50/50.
Example 1
1.2Kg of polyacrylonitrile powder with molecular weight of about 8 ten thousand is selected and put into an oven with 80 ℃ for drying for 24 hours. Then adding polyacrylonitrile into 6.0Kg of dimethyl acetamide, heating to 60 ℃, stirring and mixing at high speed for 10 hours. The dissolution solution was filtered using a 2000-3000 mesh filter to obtain a polyacrylonitrile solution with a viscosity of 3000 poise. Selecting 31.0kg of 35 mass percent polyurethane solution with the viscosity of 4000 poise, mixing the polyurethane solution with the polyacrylonitrile solution, simultaneously adding a lubricant, an antioxidant, an ultraviolet-resistant auxiliary agent and a dyeing auxiliary agent, and stirring at the constant temperature of 50 ℃ for 24 hours to obtain a mixed spinning solution. Then conveying the mixed spinning solution to a gear pump, and forming a solution trickle through the fine holes of a spinneret plate; the raw liquid trickles pass through a spinning shaft at 240 ℃ to evaporate the solvent to become nascent fibers; and the nascent fibers are encircled into a bundle by a false twisting device, are drawn by a yarn guide roller, are oiled by an oiling roller, and are wound by a winding machine to obtain a spandex sample 1 with the fineness of 40 deniers.
Example 2
Example 2 the same procedure as in example 1 was followed except that the amount of polyacrylonitrile used was changed to 2.7kg, and the resulting spandex was designated as sample 2.
Example 3
Example 3 the same procedure as in example 1 was followed except that the amount of polyacrylonitrile used was changed to 3.6kg, and the resulting spandex was designated as sample 3.
Example 4
Example 4 the same procedure as in example 1 was followed except that the selected acrylonitrile-based polymer was changed to an acrylonitrile-butadiene copolymer in an amount of 2.7kg, and the resulting spandex was designated as sample 4.
Example 5
Example 5 the same procedure as in example 1 was followed except that the acrylonitrile-based polymer selected was changed to acrylonitrile-butadiene-styrene copolymer in an amount of 2.7kg, and the resulting spandex was designated as sample 5.
Comparative example 1
Comparative example sample 1 is a spandex product spun from a common polyurethane stock solution without adding any acrylonitrile-based polymer.
The samples of each example were subjected to a spandex mechanical tensile test, and the specific performance indexes are shown in the following table:
TABLE 1 mechanical Properties of the samples of the examples and of the comparative samples COMPARATIVE TABLE (40D)
Figure BDA0001836469230000051
Note that: modulus is the stress value required to stretch spandex to 300% elongation;
the term "resilience" means the recovery from elongation and the resilience (L)1-L2)/(L1-L0) 100% of the total weight; in the formula L0The original length of the sample is obtained; l is1The length of the sample after being stretched to 300% elongation; l is2The recovery length of the sample after stretching;
the rebound resilience after dyeing and finishing refers to an elasticity value obtained by testing after the spandex is subjected to setting and dyeing treatment.
The samples of each example are placed on a high-speed air covering machine and a large circular knitting machine to carry out yarn covering and weaving experiments for 12 hours, and the yarn breaking times of spandex are recorded, wherein the specific experimental conditions are shown in the following table:
Figure BDA0001836469230000052

Claims (7)

1. a preparation method of high-modulus and high-elasticity polyurethane fiber is characterized by comprising the following steps:
1) preparation of a solution of a vinylcyanide polymer: placing the acrylonitrile polymer in a drying oven at 60-100 ℃ for dewatering and drying, then putting the acrylonitrile polymer into a mixing tank filled with a polar organic solvent, preserving heat at 40-80 ℃, stirring and dissolving, and then filtering the dissolved solution by using a filter to obtain an acrylonitrile polymer solution;
2) preparation of mixed spinning solution: mixing the polyurethane solution and the acrylonitrile polymer solution, adding a lubricant, an antioxidant, an ultraviolet light resistant auxiliary agent and a dyeing auxiliary agent for curing, and stirring at constant temperature of 40-60 ℃ to obtain a mixed spinning stock solution;
3) the dry spinning process of the mixed spinning solution comprises the following steps: conveying the mixed spinning solution to a gear pump, and forming a solution trickle through a fine hole of a spinneret plate; the raw liquid trickle passes through a spinning shaft at the temperature of 200-260 ℃ to evaporate the organic solvent to become nascent fiber; the nascent fibers are cohered into a bundle by a false twisting device, drawn by a yarn guide roller, oiled by an oiling roller, and finally wound by a winding machine to obtain the polyurethane fiber with high modulus and elasticity;
wherein,
the adopted acrylonitrile-based polymer is one or a combination of polyacrylonitrile, acrylonitrile-butadiene copolymer and acrylonitrile-butadiene-styrene copolymer;
the mass fraction of acrylonitrile in the acrylonitrile-based polymer is more than 20 percent, and the number average molecular weight of the acrylonitrile-based polymer is 50000-100000;
the mass ratio of the acrylonitrile-based polymer to the polyurethane is 1/99-2.7/10.85.
2. The method for preparing high modulus and high elasticity polyurethane fiber according to claim 1, wherein the polar organic solvent used to dissolve the acrylonitrile based polymer is one or a combination of two of formamide, dimethyl sulfoxide, dimethylacetamide, dimethylformamide, trifluoroacetic acid, methanol, ethanol or isopropanol.
3. The method for preparing high modulus and high elasticity polyurethane fiber as claimed in claim 1, wherein the mass concentration of the acrylonitrile based polymer solution is 5-50%, and the viscosity is 1000-3000 poise.
4. The method as claimed in claim 1, wherein the mass concentration of the polyurethane solution is 32-40%, and the viscosity is 3000-5000 poise.
5. The method for preparing high modulus and high elasticity polyurethane fiber according to claim 1, wherein the drying in the oven is performed for 12-24 hours with water removal.
6. The method for preparing high modulus and high elasticity polyurethane fiber according to claim 1, wherein the dissolving is carried out under stirring at 40-80 ℃ for 5-24 hours.
7. The method for preparing high modulus and high elasticity polyurethane fiber according to claim 1, wherein the stirring is carried out at a constant temperature of 40-60 ℃ for 24-48 hours.
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CN109957851A (en) * 2019-03-25 2019-07-02 四川大学 One kind matter containing heavy metal biological-polymer composite fiber and preparation method thereof
CN110791835B (en) * 2019-12-04 2022-05-03 华峰化学股份有限公司 Preparation method of spandex fiber with low filament breakage rate
CN111826764B (en) * 2020-07-28 2021-10-15 吴忠德悦纺织科技有限公司 Preparation method of modified multi-component composite yarn
CN112430874A (en) * 2020-11-26 2021-03-02 福建省百顺纺织实业有限公司 Yarn processing technology

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