CN109346590A - A kind of full spectrum white-light LED device - Google Patents

A kind of full spectrum white-light LED device Download PDF

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Publication number
CN109346590A
CN109346590A CN201811386030.5A CN201811386030A CN109346590A CN 109346590 A CN109346590 A CN 109346590A CN 201811386030 A CN201811386030 A CN 201811386030A CN 109346590 A CN109346590 A CN 109346590A
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China
Prior art keywords
bracket
positive
chip
negative electrode
full spectrum
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CN201811386030.5A
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Chinese (zh)
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CN109346590B (en
Inventor
黎力
鲁路
刘晓东
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BEIJING YUJI TECHNOLOGY DEVELOPMENT Co
BEIJING YJXG PHOTOELECTRIC TECHNOLOGY Co Ltd
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BEIJING YUJI TECHNOLOGY DEVELOPMENT Co
BEIJING YJXG PHOTOELECTRIC TECHNOLOGY Co Ltd
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Priority to CN201811386030.5A priority Critical patent/CN109346590B/en
Publication of CN109346590A publication Critical patent/CN109346590A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/483Containers
    • H01L33/486Containers adapted for surface mounting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/58Optical field-shaping elements
    • H01L33/60Reflective elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/62Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/64Heat extraction or cooling elements
    • H01L33/641Heat extraction or cooling elements characterized by the materials

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Led Device Packages (AREA)

Abstract

The present invention relates to a kind of full spectrum white-light LED devices, the bracket is aluminium oxide ceramics bracket, and bracket front middle position is glue application region, and the positive positive and negative electrode of bracket is silver-plated, golden or aluminium electrode, the chip is near ultraviolet LED chip, and chip is directly fixed on bracket glue application region surface;The fluorescent powder is reddish yellow indigo plant three-color phosphor, and the positive and negative anodes of the LED chip are connect with the positive positive and negative electrode of bracket using spot welding mode, and solder joint is entirely covered in the positive positive and negative electrode surface of bracket.The solder joint formed by gold thread or alloy wire is completely covered by after chip bonding wire, the low cost of bracket production is maintained while eliminating silver coating blackening effect.In actual test, traditional copper silver-coated electrode injection molding support and the general commercially available silver-plated aluminium oxide ceramics bracket of large area are compared, improves the reliability of packaging (service life) to 50000h by 1000h while ensure that same light efficiency.

Description

A kind of full spectrum white-light LED device
Technical field
The present invention relates to LED technology fields, more particularly to a kind of near ultraviolet or purple light excited full spectrum adopting surface mounted LED Device.
Background technique
Along with the development of LED industry and the continuous expansion of application field, especially photo illumination in recent years, detection is illuminated, While introducing LED light source, for the characteristics of luminescence of LED, more stringent requirements are proposed in the illuminations such as lighting for medical use field. Wherein, LED luminescent spectrum range is expanded into for one of main improvement direction, and such product is in the industry with full-spectrum LED Name.The main direction of development of such white light LEDs is to excite redgreenblue using 380nm-420nm near ultraviolet chip at this stage Fluorescent powder.The light emitting species of the existing mature blue chip excitation red green fluorescent powder of which comparison, in having supplied spectrum While near ultraviolet ingredient, the spectrum of 470nm-520nm lacks the supplement of also available blue colour fluorescent powder spectrum, in colour rendering Aspect efficiently solves in conventional blu-ray excitation LED light source colour rendering index, and R9 and R12 are difficult to the problem of improving simultaneously.
However, existing encapsulating material can not expire in the practical application of the full spectrum white-light LED scheme of near ultraviolet excitation The reliability requirement of sufficient LED device.Wherein, traditional adopting surface mounted LED electrode and heat sink use copper silver coating material, and pass through It is molded PPA (polyphthalamide, abbreviation PPA used below), PCT (phthalic acid 1,4-CHDM ester) or EMC Materials such as (epoxy resin injected molded compound, abbreviation EMC used below) form intact stent.It is being applied near ultraviolet excitation In the scheme of full spectrum white-light LED, due to the black light of 380nm-420nm will lead to silver coating melanism (silver migration) and The yellow of injected plastics material, so that reflectivity reduces.The type LED component actual life is usually less than 3000h, and (industry provides light 70% of flux output lower than initial stage is end-of-life).To solve this problem, exist on the market and replace plating using gold-plated Silver, and the products scheme using white reflective glue covering silver coating.However, the reflectivity due to Gold plated Layer is low, lead to not High photosynthetic efficiency (generally use Gold plated Layer will lead to light efficiency halve) is taken into account while guaranteeing product reliability.On the other hand, due to The paint-on technique of white reflective glue is still immature, can not effectively cover silver coating and be decayed with suppression device.
Summary of the invention
The object of the present invention is to provide a kind of full spectrum white-light LED devices for meeting near ultraviolet excitation.Rack body is adopted With the aluminium oxide ceramics material of high reflectance, device high photosynthetic efficiency has been taken into account while guaranteeing material UV resistant, high thermal conductivity Characteristic, electrode are formed using traditional silver plating process, the minimum area of bonding wire are only exposed in the positive dispensing region that shines, in core The solder joint formed by gold thread or alloy wire is completely covered by after piece bonding wire, is maintained while eliminating silver coating blackening effect The low cost of bracket production.Electrode surface material is not limited to silver, and gold and aluminium can also be used.
The present invention provides following scheme:
A kind of full spectrum white-light LED device, including bracket, electrode, heat sink, chip and fluorescent powder, the electrode include position It is heat sink to be located at cradle back, it is characterised in that: described in the positive positive and negative electrode of bracket and positioned at the positive and negative electrode of cradle back Bracket is aluminium oxide ceramics bracket, and bracket front middle position is glue application region, and the positive positive and negative electrode of bracket is silver-plated, golden Or aluminium electrode, the chip are near ultraviolet LED chip, chip is directly fixed on bracket glue application region surface;The LED chip is just Cathode is connect with the positive positive and negative electrode of bracket using spot welding mode, and solder joint is entirely covered in the positive positive and negative electrode table of bracket Face, the fluorescent powder are reddish yellow indigo plant three-color phosphor, and the fluorescent powder is covered in and chip surface and is extended in whole by gluing A glue application region.
The positive single electrode area of bracket is limited to 0.000009mm2-0.25mm2Between, and the widest part with it is most narrow Place's size ratio is defined between 1-1.5.
The electrode can be used silver-plated or heavy silver-colored mode and be formed, and electrode surface material is silver, gold or aluminium.
The positive positive and negative electrode of the bracket and the positive and negative electrode of cradle back pass through via hole and realize conducting.
The bracket is surface mount type LED support, and chip is rectangular.
The chip is fixed on glue application region by crystal-bonding adhesive.
The positive positive and negative electrode of bracket is located at dispensing domain.
The heat sink middle position positioned at cradle back, the positive and negative electrode at the back side are located at heat sink two sides.
The near ultraviolet LED chip is wavelength 380nm-420nm near ultraviolet chip.
The red fluorescence powder composition formula are as follows: CaAlSi (ON)3: Eu, Emission Spectrum Peals wavelength is in 620-650nm, partly Peak width is in 105-135nm;
Green emitting phosphor composition formula are as follows: SiAlON:Eu, Emission Spectrum Peals wavelength is in 530-560nnm, and half-peak breadth is in 40- 70nm;
Blue colour fluorescent powder composition formula are as follows: (Sr, Ba)10(PO4)6Cl2: Eu, Emission Spectrum Peals wavelength in 455-485nnm, Half-peak breadth is in 60-90nm.
The present invention uses high thermal conductivity, and the alumina material of high reflectance, in bracket front, there is no as the prior art Its surface is entirely plated into silver layer, and only the area on the outside of glue application region there are positive and negative electrode this micro-locality be it is silver-plated, Gold or aluminium layer, and when with LED chip spot welding, cover solder joint electrode surface entirely without exposed, it is silver-plated eliminating The low cost of bracket production is maintained while layer blackening effect.
To meet bonding wire minimum area, (actual service conditions according to the present invention, single electrode area are limited to 0.000009mm2-0.25mm2Between, and the widest part and most narrow place's size ratio are defined between 1-1.5), before electrode size meets Qualifications are stated, and shape is unlimited.
The present invention has the advantages that
1. by using the oxidation aluminium material that physics, chemical property are stable, and passing through the silver coating in dispensing (luminous) region Not exposed design effectively improves bracket for the tolerance of 380nm-420nm black light, and being applied to, such full spectrum is white Highest can realize the high life of 50000h or more in the encapsulation of light LED device.
2. the material in dispensing (luminous) region is the alumina material of high reflectance, rack body keeps thermal conductivity simultaneously, Packaging can realize the high photosynthetic efficiency same with conventional stent.
3. white LED device made by the present invention, color temperature uniformity is good, no hot spot.
4. bracket of the present invention is suitable for Vacuum Package simultaneously, it is not limited only near ultraviolet excitated white light LED part, dark purple Good using effect can be obtained in outer package, high power white light or glory encapsulation.
Detailed description of the invention
Rack arrangement main view Fig. 1 of the invention,
Rack arrangement rearview Fig. 2 of the invention,
Device main view Fig. 3 of the invention,
Device main sectional view Fig. 4 of the invention,
The spectrogram of 1 packaging of Fig. 5 embodiment of the present invention,
Fig. 6 embodiment of the present invention 1, the present invention and traditional copper it is silver-plated/PCT bracket production full spectrum white-light LED device exist Aging characteristics compare under high temperature and humidity (85 DEG C of environment temperature, relative humidity 85%) environment,
Fig. 7 embodiment of the present invention 1, as a comparison object using traditional copper it is silver-plated/PCT bracket production full spectrum white-light Internal anatomy of the LED component under high temperature and humidity (85 DEG C of environment temperature, relative humidity 85%) environment after aging 1000h,
The spectrogram of 2 packaging of Fig. 8 embodiment of the present invention,
Fig. 9 embodiment of the present invention 2, the full spectrum white-light of the present invention and the silver-plated aluminium oxide ceramics bracket production of traditional large area LED component aging characteristics under high temperature and humidity (85 DEG C of environment temperature, relative humidity 85%) environment compare.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawing and specific implementation Invention is further described in detail for mode:
As shown in Figure 1, 2, support schematic diagram of the present invention, stent size 3.5mm*3.5mm, wherein glue application region 1 having a size of 2.4mm*2,4mm, front have positive and negative electrode 2 having a size of 0.45mm*0.45mm, are located at glue application region two diagonally, the back side is equipped with just Negative electrode 3 is connected by via hole and front electrode 2;There are also heat sink 4, positive and negative electrode 3 is located at heat sink 4 two sides in back side center.
Fig. 3,4 are shaping device of the invention, and the near ultraviolet LED chip 5 is directly fixed on 8 points of bracket by crystal-bonding adhesive The surface Jiao Qu;The positive and negative anodes of the near ultraviolet LED chip 5 are connect with the positive positive and negative electrode of bracket using spot welding mode, solder joint 6 are entirely covered in the positive positive and negative electrode surface of bracket.Reddish yellow indigo plant three-color phosphor 7 is covered in by glue sticking and near ultraviolet The surface of LED chip 5 is simultaneously extended in entire glue application region.
Embodiment 1:
Device packaging technology is as follows:
1, LED chip: being fixed on the glue application region 1 of bracket 8 using common crystal-bonding adhesive by die bond, and the present embodiment selects glow peak Value wavelength is located at the near ultraviolet LED chip 5 of 405nm.
2, spot welding: the front positive electricity cathode 2 of the positive and negative anodes of LED chip 5 and bracket is separately connected by gold thread, spot welding shape At access, solder joint 6 entirely covers positive electricity cathode 2.
3, dispensing: the complex colloid containing RGB color fluorescent powder 7 is allotted by a certain percentage and is stirred evenly, after vacuum defoamation It clicks and enters on the chip of glue application region 1.
Red fluorescence powder composition formula are as follows: CaAlSi (ON)3: Eu, Emission Spectrum Peals wavelength exist in 620-650nm, half-peak breadth 105-135nm;
Green emitting phosphor composition formula are as follows: SiAlON:Eu, Emission Spectrum Peals wavelength is in 530-560nnm, and half-peak breadth is in 40- 70nm;
Blue colour fluorescent powder composition formula are as follows: (Sr, Ba)10(PO4)6Cl2: Eu, Emission Spectrum Peals wavelength in 455-485nnm, Half-peak breadth is in 60-90nm.
4, solidify: the product after dispensing is solidified by high temperature roaster according to preset temperature curve.
LED component luminescent spectrum is encapsulated as shown in figure 5, light emission color temperature is cool white 5600K, light efficiency 90lm/W.It is old to do Change comparison, is packaged with above-mentioned same process using commercially available 5730 model copper silver-coated electrode/PCT material bracket, colour temperature is all 5600K, light efficiency 91lm/W.
The two is placed in ageing oven lights aging simultaneously, ageing environment be set as hot and humid environment (85 DEG C of environment temperature, Relative humidity 85%).Through burn-in test, the luminous flux sustainment rate comparison of the two is as shown in Figure 6.The LED made of the present invention The output light flux of device is stablized, and calculates according to test result, and the service life is close to 50000h.
Traditional copper silver-coated electrode/PCT material bracket sample luminous flux sustainment rate in 1000h is lower than 70%, i.e., the service life is only For 1000h.As shown in fig. 7, can obviously observe that the blackening of bracket silver coating and PCT material are yellow after fluorescent glue is cast aside Change.
Embodiment 2
With the technique of embodiment 1, fluorescent powder proportion is adjusted, bracket of the present invention and general commercial alumina ceramics bracket are used (silver coating is full of light emitting region) is packaged into warm white 3200K full-spectrum LED device, and emission spectrum is as shown in Figure 8.The two light efficiency is equal For 80lm/W.
The two is the same as example 1 in lighting aging, aging condition in ageing oven.Aging characteristics pair as shown in Figure 9 Than the present invention is using silver coating design is hidden, and packaging reliability is good, calculates according to test result, and the service life is close 50000h。
General commercial alumina ceramics bracket is plated due to the problem of equally existing silver coating blackening, aging characteristics and traditional copper Silver/PCT bracket production sample is suitable.
It will be apparent to those skilled in the art that can make various other according to the above description of the technical scheme and ideas Corresponding change and deformation, and all these changes and deformation all should belong to the protection scope of the claims in the present invention Within.

Claims (10)

1. a kind of full spectrum white-light LED device, including bracket, electrode, heat sink, chip and fluorescent powder, the electrode includes being located at The positive positive and negative electrode of bracket and the positive and negative electrode positioned at cradle back, it is heat sink to be located at cradle back, it is characterised in that: the branch Frame is aluminium oxide ceramics bracket, and bracket front middle position is glue application region, and the positive positive and negative electrode of bracket is silver-plated, Jin Huo Aluminium electrode, the chip are near ultraviolet LED chip, and chip is directly fixed on bracket glue application region surface;The LED chip it is positive and negative Pole is connect with the positive positive and negative electrode of bracket using spot welding mode, and solder joint is entirely covered in the positive positive and negative electrode surface of bracket, The fluorescent powder is reddish yellow indigo plant three-color phosphor, and the fluorescent powder is covered in by gluing and chip surface and is extended in entire point Jiao Qu.
2. full spectrum white-light LED device according to claim 1, it is characterised in that: the positive single electrode of bracket Area is limited to 0.000009mm2-0.25mm2Between, and the widest part and most narrow place's size ratio are 1-1.5.
3. full spectrum white-light LED device according to claim 1, it is characterised in that: the positive positive and negative electrode of bracket It is formed using silver-plated or heavy silver-colored mode, and electrode surface material is silver, gold or aluminium.
4. full spectrum white-light LED device according to claim 1, it is characterised in that: the positive positive and negative electrode of bracket It is realized and is connected by via hole with the positive and negative electrode of cradle back.
5. full spectrum white-light LED device according to claim 1, it is characterised in that: the bracket is adopting surface mounted LED branch Frame, chip are rectangular.
6. full spectrum white-light LED device according to claim 1, it is characterised in that: the chip is fixed by crystal-bonding adhesive In glue application region.
7. full spectrum white-light LED device according to claim 1, it is characterised in that: the positive positive and negative electrode of bracket Positioned at dispensing region.
8. full spectrum white-light LED device according to claim 1, it is characterised in that: described heat sink positioned at cradle back Middle position bracket, the positive and negative electrode at the back side are located at heat sink two sides.
9. full spectrum white-light LED device according to claim 1, it is characterised in that: the near ultraviolet LED chip is wavelength 380nm-420nm near ultraviolet chip.
10. full spectrum white-light LED device according to claim 9, it is characterised in that: the red fluorescence powder composition formula Are as follows: CaAlSi (ON)3: Eu, Emission Spectrum Peals wavelength is in 620-650nm, and half-peak breadth is in 105-135nm;
Green emitting phosphor composition formula are as follows: SiAlON:Eu, Emission Spectrum Peals wavelength is in 530-560nnm, and half-peak breadth is in 40- 70nm;
Blue colour fluorescent powder composition formula are as follows: (Sr, Ba)10(PO4)6Cl2: Eu, Emission Spectrum Peals wavelength is in 455-485nnm, half-peak Width is in 60-90nm.
CN201811386030.5A 2018-11-20 2018-11-20 Full spectrum white light LED device Active CN109346590B (en)

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CN109346590B CN109346590B (en) 2023-10-03

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110896124A (en) * 2019-12-05 2020-03-20 厦门多彩光电子科技有限公司 Method for producing silica gel lens purple light full spectrum lamp bead

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001284785A (en) * 2000-03-29 2001-10-12 Toshiba Corp Electric or electronic component and assembly
JP2005057117A (en) * 2003-08-06 2005-03-03 Matsushita Electric Ind Co Ltd Soldering method, joining structure, and electric/electronic component
US20090026480A1 (en) * 2007-07-27 2009-01-29 Nichia Corporation Light emitting device and method of manufacturing the same
CN201412704Y (en) * 2009-03-10 2010-02-24 广州南科集成电子有限公司 Light source of integrated LED chip
JP2014107418A (en) * 2012-11-28 2014-06-09 Sanken Electric Co Ltd Semiconductor device and manufacturing method of the same

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001284785A (en) * 2000-03-29 2001-10-12 Toshiba Corp Electric or electronic component and assembly
JP2005057117A (en) * 2003-08-06 2005-03-03 Matsushita Electric Ind Co Ltd Soldering method, joining structure, and electric/electronic component
US20090026480A1 (en) * 2007-07-27 2009-01-29 Nichia Corporation Light emitting device and method of manufacturing the same
CN201412704Y (en) * 2009-03-10 2010-02-24 广州南科集成电子有限公司 Light source of integrated LED chip
JP2014107418A (en) * 2012-11-28 2014-06-09 Sanken Electric Co Ltd Semiconductor device and manufacturing method of the same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110896124A (en) * 2019-12-05 2020-03-20 厦门多彩光电子科技有限公司 Method for producing silica gel lens purple light full spectrum lamp bead

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