CN109339801A - Shield machine pipeline extension apparatus - Google Patents
Shield machine pipeline extension apparatus Download PDFInfo
- Publication number
- CN109339801A CN109339801A CN201811388401.3A CN201811388401A CN109339801A CN 109339801 A CN109339801 A CN 109339801A CN 201811388401 A CN201811388401 A CN 201811388401A CN 109339801 A CN109339801 A CN 109339801A
- Authority
- CN
- China
- Prior art keywords
- pipeline
- movable stand
- grouting
- idler wheel
- shield machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003860 storage Methods 0.000 abstract description 20
- 238000004064 recycling Methods 0.000 abstract description 15
- 238000011084 recovery Methods 0.000 abstract description 2
- 239000004570 mortar (masonry) Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 5
- 238000007569 slipcasting Methods 0.000 description 5
- 239000002002 slurry Substances 0.000 description 5
- 238000010276 construction Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005641 tunneling Effects 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 238000009955 starching Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/06—Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
- E21D9/0642—Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield having means for additional processing at the front end
- E21D9/0671—Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield having means for additional processing at the front end with means for consolidating the rock in front of the shield by injection of consolidating substances through boreholes
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/001—Improving soil or rock, e.g. by freezing; Injections
Landscapes
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Soil Sciences (AREA)
- Lining And Supports For Tunnels (AREA)
Abstract
The invention discloses shield machine pipeline extension apparatus, solve the technical issues of high grouting pipeline for shield machine cost recovery, low efficiency and grouting pipeline memory length critical constraints.The present invention includes the pipeline fixed frame being arranged at the top of trailer, grouting pipeline is interspersed in pipeline fixed frame, it is characterized by also including pipeline movable stands, pipeline movable stand is located between two pipeline fixed frames, grouting pipeline sequentially passes through pipeline fixed frame and pipeline movable stand, and pipeline movable stand is moved up and down by hoist engine pulling.The present invention can easily realize the storage, stretching, extension and recycling of grouting pipeline, can increase the memory length of grouting pipeline by setting pipeline movable stand, grouting pipeline recovered frequency is reduced, the efficiency of pipeline recycling is improved, reduces cost of labor, structure is simple, easy to operate, economical and practical.
Description
Technical field
The present invention relates to shield machines to match circuits technical field, particularly relates to shield machine pipeline extension apparatus.
Background technique
Currently, shield machine needs to inject sand outside section of jurisdiction in tunneling process at home in existing tunnel Project Shield machine
Slurry to fix stratum, conventional shield machine transports mortar into hole in the construction process, be all by transport marshaling by mortar from
Shield machine internal trailer is transported outside hole, is then pumped with Kaplan and mortar is transported to mortar filling from transport marshaling by mortar
In, mortar is provided for shield machine driving.Marshaling is transported to need outside hole plus injection slurry, to hole in produce slurries, in hole
It is outer to need to stop a large amount of time and complete having bad luck for slurries, and marshaling not only transported slurry is transported, mainly also need
Section of jurisdiction is transported, as the driving distance in tunnel lengthens, will affect the conevying efficiency of section of jurisdiction to a certain extent, and then will affect
The drivage efficiency of entire shield machine, to seriously affect the construction speed of entire project.
Present some shield-tunneling construction projects are directly transported mortar in the filling of the mortar into hole on trailer by pipeline, hole
Interior pipeline is fixed on section of jurisdiction inner wall, by the piping connection on hose and trailer, needs to realize shield by pipeline extension apparatus
Pipeline elongation in structure machine tunneling process.But common pipeline extension apparatus only has pipeline fixed frame, generally requires manually to drag
The recycling of pipeline is realized on trombone slide road, and the manpower that pipeline stores longer needs is bigger, and pipeline memory length is by serious limit
System;In addition, if having a residual mortar inside pipeline, scene it is limited manually can not stretchy, need more manpowers, not only increase
Cost of labor is added, and time-consuming and laborious.
Summary of the invention
For the deficiency in above-mentioned background technique, the present invention proposes shield machine pipeline extension apparatus, solves shield machine note
The technical issues of starching high pipeline cost recovery, low efficiency and grouting pipeline memory length critical constraints.
The technical scheme of the present invention is realized as follows: shield machine pipeline extension apparatus, including being arranged at the top of trailer
Pipeline fixed frame, grouting pipeline are interspersed in pipeline fixed frame, it is characterised in that: further include pipeline movable stand, pipeline movable stand
Between two pipeline fixed frames, grouting pipeline sequentially passes through pipeline fixed frame and pipeline movable stand, and pipeline movable stand passes through
Hoist engine pulling moves up and down.By the way that pipeline movable stand is arranged, it can easily realize the storage of grouting pipeline, stretch and return
It receives;When needing to store grouting pipeline, the Grouting Pipe of storage is interspersed between pipeline fixed frame and pipeline movable stand, is then made
Hoist engine pulls down grouting pipeline, realizes the storage for the grouting pipeline that height rises and falls, can be big by multiple pipeline extension apparatus
Amount ground storage grouting pipeline;When shield machine tunnels forward, the lift rope of hoist engine is separated with pipeline movable stand first, with
The grouting pipeline slip casting of the advance of shield machine, storage is straightened;When needing to recycle grouting pipeline, by the lift rope of hoist engine with
Pipeline movable stand is connected, and then starting hoist engine moves down pipeline movable stand with the drop-down of lift rope, and then slip casting
Pipeline hangs down to storage state, the recycling of achievable grouting pipeline.
Further, it is provided with the idler wheel matched with grouting pipeline in the pipeline fixed frame and pipeline movable stand,
Idler wheel, which is arranged, can make movement of the grouting pipeline above pipeline fixed frame and pipeline movable stand more convenient, hoist engine provide compared with
The storage and recycling of Grouting Pipe can be realized in small pulling force, can effectively extend the service life of grouting pipeline and hoist engine.
Further, the idler wheel is waist type idler wheel.It can be further improved grouting pipeline using waist type idler wheel to pass through
Stability and reliability.
Further, the idler wheel in the pipeline fixed frame is in the arc shooting that Open Side Down, in the pipeline movable stand
Idler wheel be in opening upwards arc shooting.The roller array mode of arc is set, can with the storage of grouting pipeline, extend and
Recycling state is adapted, and can further improve passability, also can avoid the overbending by grouting pipeline.
Further, the idler wheel in the pipeline fixed frame is provided with two column, and the grouting pipeline is interspersed in pipeline and fixes
Between two column idler wheels of frame, a column idler wheel is provided in the pipeline movable stand, the grouting pipeline is lifted in pipeline movable stand
A column idler wheel below.Two column idler wheels are set in pipeline fixed frame, the frictional force that grouting pipeline is subject to can be further decreased, filled
Code insurance card grouting pipeline uses safe and service life;And a column idler wheel is set in pipeline movable stand, it is because pipeline is mobile
Whole gravity of frame are all applied on grouting pipeline, and the lower half surface of grouting pipeline will not generate friction with pipeline movable stand,
Using a column idler wheel can be realized by convenience, and simplify structure, reduce manufacturing cost.
Further, the pipeline movable stand is connected by fixed pulley with the lift rope of hoist engine.Fixed pulley can change
The direction of stress can be installed hoist engine in place by using fixed pulley.
Further, the hoist engine is arranged on trailer pedestrian's platform, and hoist engine is fixed on trailer row by fixed bracket
On people's platform and opposite up and down with pipeline fixed frame, there are two the fixed pulley settings, and a fixed pulley is directly anchored to and pipeline
On the table top of trailer pedestrian's platform immediately below movable stand, another fixed pulley is fixed on the fixed bracket.Hoist engine is set
It sets on fixed bracket, it can be to avoid the normal pass for influencing trailer pedestrian platform.
The present invention can easily realize the storage, stretching, extension and recycling of grouting pipeline by setting pipeline movable stand, can be with
Increase the memory length of grouting pipeline, reduce grouting pipeline recovered frequency, improve the efficiency of pipeline recycling, reduces cost of labor,
Structure is simple, easy to operate, economical and practical.Setting idler wheel can make grouting pipeline above pipeline fixed frame and pipeline movable stand
Movement it is more convenient, hoist engine provides the storage and recycling that Grouting Pipe can be realized in lesser pulling force, can effectively extend slip casting
The service life of pipeline and hoist engine.The roller array mode of arc is set, it can be with the storage, extension and recycling of grouting pipeline
State is adapted, and can further improve passability, also can avoid the overbending by grouting pipeline.Setting two in pipeline fixed frame
Column idler wheel can further decrease the frictional force that grouting pipeline is subject to, fully ensure that grouting pipeline using safe and using the longevity
Life;And a column idler wheel is set in pipeline movable stand, it is to be infused because whole gravity of pipeline movable stand are all applied on grouting pipeline
Starch pipeline lower half surface will not with pipeline movable stand generate friction, using a column idler wheel can be realized by convenience,
And structure is simplified, effectively reduce manufacturing cost.
Detailed description of the invention
In order to illustrate the embodiments of the present invention more clearly, attached drawing needed in describing below to embodiment makees letter
Singly introduce, it should be apparent that, drawings in the following description are only some embodiments of the invention, skill common for this field
For art personnel, without creative efforts, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is schematic diagram when grouting pipeline stores;
Fig. 2 is the schematic cross-section in the face A-A in Fig. 1;
Fig. 3 is schematic diagram when grouting pipeline extends;
Fig. 4 is the enlarged drawing in Fig. 1.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under that premise of not paying creative labor
Embodiment shall fall within the protection scope of the present invention.
Embodiment 1, shield machine pipeline extension apparatus, as shown in Figure 1, include four pipeline extension apparatus being arranged successively,
One pipeline extension apparatus includes that trailer is arranged in two pipeline fixed frames 1 and a pipeline movable stand 2, pipeline fixed frame 1
Top, pipeline movable stand 2 are in moveable state when not cooperating with grouting pipeline 12, and grouting pipeline 12 sequentially passes through previous
When a pipeline fixed frame 1, pipeline movable stand 2, the latter pipeline fixed frame 1, pipeline movable stand 2 is lifted in the air.Pipeline moves
2 bottom end of moving frame is provided with hook 5, and hook 5 is flexibly connected with the lift rope 7 for the elevator motor 4 being arranged in trailer, volume herein
Raise motor 4 also and could alternatively be other control forms such as manual, pneumatic for being able to achieve elevator function.When shield machine normally tunnels,
Grouting pipeline 12 is fixedly connected with rear portion hard tube 8 and front hard tube 9, as shield machine drives the advance of grouting pipeline 12, pipeline
Movable stand 2 rises with it;When needing to recycle grouting pipeline 12, lift rope 7 is articulated on the hook, starts electronic elevator
Machine 4 can pull down pipeline movable stand 2, and then grouting pipeline 12 can be retracted.
By setting pipeline movable stand, the storage, stretching, extension and recycling of grouting pipeline 12 can be easily realized, it can basis
2 several increases and decreases of pipeline fixed frame 1 and pipeline movable stand, to control the memory length of grouting pipeline 12.As shown in Figure 1, when needing
When storing grouting pipeline 12, the grouting pipeline 12 stored will be needed to be interspersed between pipeline fixed frame 1 and pipeline movable stand 2,
Then make electrical hoist 4 that the grouting pipeline 12 stored will be needed to pull down, realize the storage for the grouting pipeline 12 that height rises and falls, lead to
Grouting pipeline 12 can be stored in large quantities by crossing multiple pipeline extension apparatus;When shield machine tunnels forward, it is necessary first to will be electronic
The lift rope 7 of hoist engine 4 is separated with pipeline movable stand 2, and with the advance of shield machine, 12 slip casting of grouting pipeline of storage is drawn
Directly;After the grouting pipeline 12 of storage is straightened, the storage of the grouting pipeline 12 of next step can be carried out.As shown in figure 3, when needing
When recycling grouting pipeline 12, the lift rope 7 of electrical hoist 4 is connected with pipeline movable stand 2, then starting electrical hoist makes
Pipeline movable stand is moved down with the drop-down of lift rope 7, and then grouting pipeline hangs down to storage state, achievable Grouting Pipe
The recycling on road.
Embodiment 2, shield machine pipeline extension apparatus, as shown in figure 4, in the pipeline fixed frame 1 and pipeline movable stand 2
It is provided with the waist type idler wheel 11 matched with grouting pipeline 12, setting waist type idler wheel 11 can be such that grouting pipeline 12 fixes in pipeline
The movement of 2 top of frame 1 and pipeline movable stand is more convenient, and electrical hoist 4, which provides lesser pulling force, can be realized grouting pipeline
12 storage and recycling can effectively extend the service life of grouting pipeline 12 and electrical hoist 4.
The other structures of the present embodiment are same as Example 1.
Embodiment 3, shield machine pipeline extension apparatus, as shown in figure 4, the waist type idler wheel 11 in the pipeline fixed frame 1 is in
The arc shooting that Open Side Down, the waist type idler wheel 11 in the pipeline movable stand 2 are in the arc shooting of opening upwards.Arc is set
Waist type roller array mode, can be adapted with the storage of grouting pipeline, extension and recycling state, can further improve and pass through
Property, it also can avoid the overbending by grouting pipeline.
The other structures of the present embodiment are same as Example 2.
Embodiment 4, shield machine pipeline extension apparatus, as shown in figure 4, the waist type idler wheel 11 in the pipeline fixed frame 1 is set
Two column are equipped with, the grouting pipeline 12 is interspersed between two column waist type idler wheels 11 of pipeline fixed frame 1, the pipeline movable stand 2
It is inside provided with a column waist type idler wheel 11, the grouting pipeline 12 is lifted in the lower section of a column waist type idler wheel 11 of pipeline movable stand 2.
Two column waist type idler wheels are set in pipeline fixed frame, the frictional force that grouting pipeline is subject to can be further decreased, fully ensure that slip casting
Pipeline uses safe and service life;And a column waist type idler wheel is set in pipeline movable stand, it is because of the complete of pipeline movable stand
Portion's gravity is all applied on grouting pipeline, and the lower half surface of grouting pipeline will not generate friction with pipeline movable stand, uses one
Column waist type idler wheel can be realized by convenience, and simplify structure, reduce manufacturing cost.
The other structures of the present embodiment are same as Example 3.
Embodiment 5, shield machine pipeline extension apparatus, as shown in figure 4, the pipeline movable stand 2 by fixed pulley 3 with it is electronic
The lift rope 7 of hoist engine 4 is connected.Fixed pulley can change the direction of stress, can be by electrical hoist by using fixed pulley
Installation is in place.
The other structures of the present embodiment are same as the previously described embodiments.
Embodiment 6, shield machine pipeline extension apparatus, as shown in figure 4, the electrical hoist 4 is arranged in trailer pedestrian's platform
On 10, electrical hoist 4 passes through fixed bracket 6 and is fixed on trailer pedestrian platform 10 and opposite with about 1 pipeline fixed frame.It is described
There are two the settings of fixed pulley 3, and a fixed pulley 3 is directly anchored to the platform with the trailer pedestrian platform 10 immediately below pipeline movable stand 1
On face, another fixed pulley 3 is fixed on the fixed bracket 6.By the setting of electrical hoist 4 on fixed bracket 6, it can keep away
Exempt from the normal pass of influence trailer pedestrian platform.
The other structures of the present embodiment are same as the previously described embodiments.
The not detailed place of the present invention is conventional technical means known in those skilled in the art.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (8)
1. shield machine pipeline extension apparatus, including the pipeline fixed frame (1) at the top of trailer is arranged in, grouting pipeline (12) is interspersed in
In pipeline fixed frame (1), it is characterised in that: further include pipeline movable stand (2), pipeline movable stand (2), which is located at two pipelines, to be fixed
Between frame (1), grouting pipeline (12) sequentially passes through pipeline fixed frame (1) and pipeline movable stand (2), and pipeline movable stand (2) passes through
Hoist engine pulling moves up and down.
2. shield machine pipeline extension apparatus according to claim 1, it is characterised in that: the pipeline fixed frame (1) and pipe
The idler wheel matched with grouting pipeline (12) is provided in road movable stand (2).
3. shield machine pipeline extension apparatus according to claim 2, it is characterised in that: the idler wheel is waist type idler wheel
(11).
4. shield machine pipeline extension apparatus according to claim 2 or 3, it is characterised in that: in the pipeline fixed frame (1)
Idler wheel in the arc shooting that Open Side Down, the idler wheel in the pipeline movable stand (2) is in the arc shooting of opening upwards.
5. shield machine pipeline extension apparatus according to claim 4, it is characterised in that: in the pipeline fixed frame (1)
Idler wheel is provided with two column, and the grouting pipeline (12) is interspersed between two column idler wheels of pipeline fixed frame (1), and the pipeline is mobile
A column idler wheel is provided in frame (2), the grouting pipeline (12) is lifted below a column idler wheel of pipeline movable stand (2).
6. shield machine pipeline extension apparatus according to claim 2 or 3, it is characterised in that: in the pipeline fixed frame (1)
Idler wheel be provided with two column, the grouting pipeline (12) is interspersed between two column idler wheels of pipeline fixed frame (1), and the pipeline moves
A column idler wheel is provided in moving frame (2), the grouting pipeline (12) is lifted below a column idler wheel of pipeline movable stand (2).
7. shield machine pipeline extension apparatus according to claim 6, it is characterised in that: the pipeline movable stand (2) passes through
Fixed pulley (3) is connected with the lift rope (7) of hoist engine.
8. shield machine pipeline extension apparatus according to claim 7, it is characterised in that: the hoist engine is arranged in trailer row
On people's platform (10), hoist engine pass through fixed bracket (6) be fixed on trailer pedestrian platform (10) and with pipeline fixed frame (1) phase up and down
Right, there are two fixed pulley (3) settings, and a fixed pulley (3) is directly anchored to and the trailer immediately below pipeline movable stand (2)
On the table top of pedestrian's platform (10), another fixed pulley (3) is fixed on the fixed bracket (6).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811388401.3A CN109339801B (en) | 2018-11-21 | 2018-11-21 | Pipeline extension device of shield tunneling machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811388401.3A CN109339801B (en) | 2018-11-21 | 2018-11-21 | Pipeline extension device of shield tunneling machine |
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CN109339801A true CN109339801A (en) | 2019-02-15 |
CN109339801B CN109339801B (en) | 2024-01-26 |
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CN201811388401.3A Active CN109339801B (en) | 2018-11-21 | 2018-11-21 | Pipeline extension device of shield tunneling machine |
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