CN109332201A - A kind of automatic weight checking sorting machine and its method for separating - Google Patents
A kind of automatic weight checking sorting machine and its method for separating Download PDFInfo
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- CN109332201A CN109332201A CN201811115505.7A CN201811115505A CN109332201A CN 109332201 A CN109332201 A CN 109332201A CN 201811115505 A CN201811115505 A CN 201811115505A CN 109332201 A CN109332201 A CN 109332201A
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- motor
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
- B07C5/18—Sorting according to weight using a single stationary weighing mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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Abstract
The invention discloses a kind of automatic weight checking sorting machine and its method for separating, including rack and controller, clamping bottle separating device is successively arranged in the horizontal direction of rack, weighing device and device for eliminating, clamp bottle separating device, weighing device and device for eliminating are electrically connected with controller, clamping bottle separating device includes clamping device and testing agency, the lower section of clamping device is equipped with the conveying frame that can be driven, conveying frame is for conveying forward bottle, the upper end of clamping device is connected with the movable regulating mechanism for adjusting its position, regulating mechanism is fixed on the support frame, support frame is connect with conveying frame, testing agency includes the first detection sensor and the second detection sensor, first detection sensor and the second detection sensor are electrically connected with controller.It is alternately rotated and stops under motor effect by delivery wheel, realize the clamping and separation to product, solve the problems, such as that product separation is easy to topple in high-speed production lines at present, substantially increases the stability and efficiency of production.
Description
Technical field
The present invention relates to automation equipment fields, more particularly to a kind of automatic weight checking sorting machine and its method for separating.
Background technique
Have in current many industrial processing fielies for the intermediate process and product export quality inspection process of product processing more
The operation of the techniques such as sorting, sorting is carried out to it according to product weight, and is also extremely for the application of the technological operation
Extensively, such as the fields such as lithium battery production and processing, pharmaceutical production, facial mask production, especially in terms of pharmaceutical production, medicament
Weight be a critical index, for some drugs with special efficacy, weight may jeopardize patient
Life and health, and for some valuable drugs, the weight of medicament can also be related to final cost and benefit, therefore
It is also required to use in pharmaceutical production field and is also required to use on-line automatic weighing, the technological operation of sorting.
However, the weight in the prior art such as medicament for the eyes aquatic products is still relied on after machine is filling and is manually examined one by one
It sorts again, such that workload is more, large labor intensity, production efficiency is low, and to a kind of bottle for realizing automated production
Neck；Although having the check weighing sorting machine that weighing and sorting are combined as a whole, its check weighing precision and segregation on the market at present
It is not satisfactory, small for some sectional areas, body is high lightweight object carried out in the case where conveying forward at a high speed check weighing and
It when sorting, is easy to make the bottled product on conveyer belt to topple over backward, is unfavorable for subsequent weighing and sorting to product, influences whole
The promotion of production line working efficiency.
Summary of the invention
In order to overcome the shortcomings of the prior art, the present invention provides a kind of high degree of automation, check weighing efficiency is fast, surveys
Tuple evidence is accurate and is able to solve the automatic weight checking sorting machine that product is easy bottle inversion during transportation.
The technical solution adopted by the present invention to solve the technical problems is: a kind of automatic weight checking sorting machine, including rack with
And controller, clamping bottle separating device, weighing device and device for eliminating, the clamping are successively arranged in the horizontal direction of the rack
Bottle separating device, weighing device and device for eliminating are electrically connected with controller, the clamping bottle separating device include clamping device with
Testing agency, the lower section of the clamping device are equipped with the conveying frame that can be driven, and the conveying frame is used to convey bottle forward,
The upper end of the clamping device is connected with the movable regulating mechanism for adjusting its position, and the regulating mechanism is fixed on support frame
On, support frame as described above is connect with conveying frame, and the testing agency includes the first detection sensor and the second detection sensor, institute
The first detection sensor and the second detection sensor is stated to be electrically connected with controller
Further, the clamping device includes symmetrically arranged backplate, delivery wheel and motor, and the backplate is equipped with opening, institute
It states delivery wheel to be located at the outside of backplate and stretch out from opening, the output end of the delivery wheel and motor connects, the motor
Lower end is connect with backplate, and the upper end of the motor is connect with regulating mechanism, and the motor and the controller are electrically connected, described
Through-hole is additionally provided on backplate, the second sensor is located at the outside of corresponding lead to the hole site and is fixed on the lower part of regulating mechanism,
First detection sensor is movably connected on the support frame.
Further, the delivery wheel includes the first nylon wheel, the second nylon wheel and third nylon wheel, first nylon
Wheel, the second nylon wheel and third nylon wheel are connected on drive rod from top to bottom, the upper end of the drive rod and the conveying of motor
End connection.
Further, circular trough, the circular trough are equipped on first nylon wheel, the second nylon wheel and third nylon wheel
Inside it is cased with rubber ring.
Further, the regulating mechanism includes symmetrically arranged two width support bases and symmetrically arranged two height
Support base, described two height stand seat difference slidable connections are on the support frame, fixed between described two height stand seats
There is width adjusting screw rod, one end of the width adjusting screw rod is connected with width adjusting handwheel, and described two width support bases can
It is slidably connected on width adjusting screw rod, lifting seat is fixed in the middle part of the width adjusting screw rod, the lifting seat is slidably
Be connected on height adjusting screw rod, the height adjusting screw rod passes through fixing seat from top to bottom, the height adjusting screw rod it is upper
End is connected with height adjustment handwheel.
Further, the conveying frame includes first support and first motor, and the first support is fixedly connected on rack
On, the both ends of the first support are equipped with the first roller bearing, are equipped with first conveyer belt, the first motor between first roller bearing
Be fixed in the first support, the output end of the first motor is connect with one end of the first roller bearing, the first motor with
The controller is electrically connected.
Further, the weighing device includes the second motor, second support and Weight acquisition device, and the second support is fixed
On the rack, the both ends of the second support are equipped with the second roller bearing, are equipped with the second conveyer belt between second roller bearing, and described the
Two motors are fixed on the secondary support bracket, and the output end of second motor is connect with one end of the second roller bearing, the Weight acquisition
Device is located at the lower section of second support and is fixed on the rack, and the Weight acquisition device and second motor are electrical with controller
Connection.
Further, the device for eliminating includes third motor, third bracket, cylinder and collecting hood, the third bracket
Both ends are equipped with third roller bearing, are equipped with third conveyer belt between the third roller bearing, the third motor is fixed on the third branch
On frame, the delivery end of the third motor is connect with one end of third roller bearing, and the cylinder is fixed in air cylinder fixed plate, described
Air cylinder fixed plate is movably connect with the lower part of rack, and the front end of the cylinder is connected with push plate, the cylinder and described
Three motors are electrically connected with controller, and the collecting hood is located at the opposite side of air cylinder fixed plate and connect with the side of bracket.
A kind of above-mentioned automatic weight checking sorting machine includes following method for separating:
(1) controller controls the first motor, the second motor, third motor and motor running, in the first motor, the
Under the drive of two motors, third motor and motor, first conveyer belt, the second conveyer belt, third conveyer belt and delivery wheel start
Operating；
(2) test product is placed in first conveyer belt, it is described when test product moves to the first detection sensor position
First detection sensor transmits signal to the controller, after the controller receives signal, described in the controller control
Motor shuts down, and delivery wheel is made to shut down and stop to next product to be passed through；
(3) the test product continuation in b step is when moving to forward the second detection sensor position, and the second sensor is to institute
State controller transmission signal, after the controller receives signal, the controller controls the motor running, make delivery wheel after
Reforwarding turns forward to convey the product blocked；
(4) after step c conveys forward the product blocked, the product at rear repeats b step and step c clamps product
And sub-bottle, and then convey product forward in an orderly manner；
(5) when the test product in step c moves on second conveyer belt, the controller controls the Weight acquisition
Device acquires the weight data of test product, and collected weight data is transported on the controller by the Weight acquisition device,
The controller compares the weight data of collected weight data and setting；
(6) if collected weight data is less than or greater than setting data in step e, the controller controls the cylinder and opens
Dynamic, the test product that cylinder drives the push plate to will be moved on third conveyer belt is shifted onto collecting hood；If being collected in step e
Weight data be equal to the weight data of setting, the cylinder do not start, and test product continues forward through the third conveyer belt
Movement.
Further, the revolving speed of the first motor, the second motor, third motor and motor is consistent, and then makes tested production
The movement velocity of product during transportation is identical.
Compared with prior art, the beneficial effects of the present invention are: check weighing, conveying and sorting are integrated, instead of biography
System uses two sseparated processes of artificial check weighing and sorting, and high degree of automation effectively alleviates the labor intensity of worker；
It is alternately rotated and stops under the action of motor by delivery wheel, realize the clamping and separation to product, ensure that product exists
It under rapid transit, will not topple over always, solve the problems, such as that product separation is easy to topple in high-speed production lines at present, mentions significantly
High production efficiency.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the structural schematic diagram of automatic weight checking sorting machine of the present invention.
Fig. 2 is the schematic diagram that bottle separating device is clamped in automatic weight checking sorting machine of the present invention.
Fig. 3 is another view that bottle separating device is clamped in automatic weight checking sorting machine of the present invention.
Fig. 4 is the schematic diagram that the regulating mechanism of bottle separating device is clamped in automatic weight checking sorting machine of the present invention.
Fig. 5 is the schematic diagram that the backplate of bottle separating device is clamped in automatic weight checking sorting machine of the present invention.
Fig. 6 is the schematic diagram that the delivery wheel of bottle separating device is clamped in automatic weight checking sorting machine of the present invention.
Fig. 7 is the schematic diagram of device for eliminating in automatic weight checking sorting machine of the present invention.
Fig. 8 is the schematic diagram of weighing device in automatic weight checking sorting machine of the present invention.
Fig. 9 is the circuit controling drawing that bottle separating device is clamped in automatic weight checking sorting machine of the present invention.
1- controls electric cabinet；2- controller；3- device for eliminating；301- third conveyer belt；302- collecting hood；303- push plate；
304- third motor；305- air cylinder fixed plate；306- cylinder；307- third bracket；308- third roller bearing；4- weighing device；
The second conveyer belt of 401-；402- Weight acquisition device；The second roller bearing of 403-；404- second support；The second motor of 405-；5- rack；
6- clamps bottle separating device；601- support frame；6011- support rod；6012- fixing seat；602- regulating mechanism；6021- height adjustment
Handwheel；6022- lifting seat；6023- width adjusting handwheel；6024- width support base；6025- width adjusting screw rod；6026- high
Spend support base；6027- height adjusting screw rod；603- connecting plate；604- backplate；6041- through-hole；6042- opening；605- first
Frame；606- first conveyer belt；607- delivery wheel；The first nylon wheel of 6071-；The second nylon wheel of 6072-；6073- third nylon wheel；
6074- drive rod；6075- circular trough；6076- rubber ring；608- motor bracket；609- motor；The first detection sensor of 610-；
The second detection sensor of 611-；The first roller bearing of 612-；The first motor of 613-；614- linear guide.
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with
Illustration illustrates basic structure of the invention, therefore it only shows the composition relevant to the invention.
In the present invention, it should be noted that term " on ", "lower", "left", "right", etc. instructions orientation or position close
System is merely for convenience of description of the present invention and simplification of the description to be based on the orientation or positional relationship shown in the drawings, rather than indicates
Or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot understand
For limitation of the present invention；Term " first ", " second ", " third " are used for description purposes only, and should not be understood as instruction or dark
Show relative importance；Furthermore unless specifically defined or limited otherwise, term " installation ", " connected ", " connection " should do broad sense reason
Solution, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can be mechanical connection, it can also be with
It is electrical connection；It can be directly connected, the connection inside two elements can also be can be indirectly connected through an intermediary.
For the ordinary skill in the art, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
Fig. 1 to Fig. 8 is please referred to, the present invention includes rack 5 and controller 2, and control electric cabinet 1, control are additionally provided in rack 5
The inside of control electric cabinet 1 is arranged in device 2, and clamping bottle separating device 6,4 and of weighing device are successively arranged in the horizontal direction of rack 5
Device for eliminating 3, weighing device 4 are located between clamping bottle separating device 6 and device for eliminating 3, clamp bottle separating device 6,4 and of weighing device
Device for eliminating 3 is electrically connected with controller 2, wherein clamping bottle separating device 6 includes clamping device and testing agency, in clamping machine
The lower section of structure is equipped with the carriage that can be driven, and carriage is for conveying products, the upper end of clamping device to be connected with movable forward
The regulating mechanism 602 of its position is adjusted, regulating mechanism 6021 is fixed on support frame 601, and support frame 601 includes being located at left and right two
Each one support rod 6011 in side and the fixing seat 6012 on two 6011 tops of support rod, two support rods 6011
It is connected by the two sidewalls of bolt and conveying frame；Clamping device includes symmetrically arranged two pieces of backplates 604,607 and of delivery wheel
Motor 609, two pieces of backplates 604 form the channel that bottle passes through, opening 6042 are equipped on the surface of two pieces of 604 fronts of backplate,
Delivery wheel 607 is located at the outside of backplate 604, and a part of delivery wheel 607 is stretched out from opening 6042, and motor 609 is fixed on horse
Up on bracket 608, motor bracket 608 is fixedly connected by bolt with backplate 604, and output wheel 607 is located in motor bracket 608
Portion, the top that the delivery end of motor 609 is passed down through motor bracket 608 are connect with delivery wheel 607, the upper end connection of motor 609
There is connecting plate 603, connecting plate 603 is connect with regulating mechanism 602, and through-hole 6041 is offered on backplate 604, and through-hole 6041 is located at
The front of opening 6042, testing agency include the first detection sensor 610 and the second detection sensor 611, the first detection sensing
Device 610 is positioned corresponding to the outside of lead to the hole site, and the first detection sensor 610 can be connected to up and down adjustment the support rod on the left side
On 6011, the second detection sensor 611 is movably connect with the side of conveying frame, the first detection sensor 610 and second
Detection sensor 611 is connect with controller 2, and controller 2 and motor 609 are electrically connected to control its rotation and stop.
Seen from the above description, user adjusts two pieces by regulating mechanism 602 first according to the size and height of bottle
The size in the channel that backplate 604 is formed and the height of delivery wheel 607, then conveying frame, weighing device 4 are controlled by controller 2
It starts running with the conveyer belt on device for eliminating 3, then product is placed on the conveyer belt of conveying frame, product is in conveyer belt
Drive under product arranged neatly and cleanly one by one convey forward, motor 609 is also opened while conveyer belt operates at this time
Begin to rotate, and then delivery wheel 607 is driven to rotate, the speed that delivery wheel 607 rotates is identical as the linear velocity of conveyer belt, when product is fast
When the position of mobile first detection sensor 610 of speed, the signal that the first detection sensor 610 will test is transported to controller 2
On, controller 2 controls motor 609 and stops rotating and self-locking, and then delivery wheel 607 is made to stop operating, at this time delivery wheel 607 will under
One product stops, when a upper product passed through is moved to the position of the second detection sensor 611, the second detection sensing
The signal that device 611 will test is transported on controller 2, and controller 2 controls motor 609 and starts to rotate, and then makes delivery wheel 607
It starts turning the bottle that will be stopped to convey forward, completes the separation and clamping to each bottle again and again, bottle is forward
When moving on weighing device 4, weighing device 4 weighs to bottle, and then weight data is transported to control by weighing device 4
It is compared on device 2 with the weight data set, if the weight data of weighing is less than or greater than the weight data set,
The bottle that controller 2 controls device for eliminating 3 and will be delivered on device for eliminating 3 weeds out, if the weight data of weighing is equal to setting
When the weight data got well, device for eliminating 3 does not start, and qualified bottle is made to be transported to specified region forward, to complete to product
Check weighing and sorting, the machine check weighing, conveying and sorting are integrated, high degree of automation effectively alleviates worker's
Labor intensity is alternately rotated and is stopped under the action of motor by delivery wheel 607, realizes the clamping and separation to product,
Ensure that product under rapid transit, will not topple over always, solve at present in high-speed production lines separate be easy to topple over ask
Topic, substantially increases production efficiency.
The circuit controling drawing of bottle separating device is clamped as shown in figure 9, its circuit control principle are as follows: the first detection sensor uses
PNP is normally opened to be connect with relay, and the second detection sensor is connect using PNP is normally closed with relay, the output end of relay and horse
It is connected up to first motor, when product is moved to the position of the first detection sensor, the normally opened effect of PNP is attracted relay certainly
Lock turns off the driving pulse of motor, so that motor is stopped rotating and brakes the next product process of obstruction person, the product passed through at this time
When bottom is close to first conveyer belt and is moved to the position of the second detection sensor, PNP normally closed effect makes relay coil
Power-off releases self-locking and connect driving pulse, and two motors in left and right, which continue to rotate, at this time conveys forward the product of clamping, week and
Replace to motor feed drive pulse with renewing, and then completes that each product is separated and is clamped.
Specifically, delivery wheel 607 includes the first nylon wheel 6071, the second nylon wheel 6072 and third nylon wheel 6073, the
One nylon wheel 6071, the second nylon wheel 6072 and third nylon wheel 6073 are connected to from top to bottom on drive rod 6074, drive rod
6074 upper end is connect with the output end of motor 609, and the distance between adjacent nylon wheel is identical.
In the present embodiment, delivery wheel 607 is connected to structure on drive rod by the identical nylon wheel of three diameters from top to bottom
At being contacted respectively to the upper, middle and lower of bottle by three nylon wheels, so that in clamping and separation to product
The power that product is subject in the process can be balanced, there is no some portion of stress of bottle is larger or smaller, and bottle is caused to topple over
The case where occur；The height of first nylon wheel, the second nylon wheel and third nylon wheel between them can be according to the height of bottle
It is adjusted.
Specifically, circular trough is equipped on the first nylon wheel 6071, the second nylon wheel 6072 and third nylon wheel 6073
6075, sponge rubber circle 6076 is cased in circular trough 6075, and the diameter of sponge rubber circle 6076 is slightly less than the straight of circular trough 6075
Diameter.
Seen from the above description, sponge rubber circle circle is installed on the surface of nylon wheel or wear-resisting food-grade is flexible
Body, so that delivery wheel 607 is capable of providing certain buffering when with bottle contacts, the surface for avoiding bottle is wounded or presss from both sides
Wound；The diameter that the diameter of sponge rubber circle is slightly less than circular trough is prevented to be tightly placed in sponge rubber circle tightly on nylon wheel
It skids.
Specifically, regulating mechanism 602 includes symmetrically arranged two width support bases 6024 and two symmetrically arranged
Height stand seat 6026, two height stand seats 6026 distinguish slidable connection on the support rod 6011 of the right and left, two
Width adjusting screw rod 6025 is fixed between a height stand seat 6026, the right end of width adjusting screw rod 6025 is connected with width tune
Handwheel 6023 is saved, two 6024 slidable connections of width support base are on width adjusting screw rod 6023, two pieces of width support bases
6024 lower end is connected with connecting plate 603, and the other end of connecting plate 603 is connect with the upper end of motor 609, in width adjusting screw rod
6025 middle part is fixed with lifting seat 6022, and 6022 slidable connection of lifting seat is on height adjusting screw rod 6027, height adjustment
Screw rod 6027 passes through fixing seat 6012 from top to bottom, and the upper end of height adjusting screw rod 6027 is connected with height adjustment handwheel 6021.
Seen from the above description, operator first adjusts the distance between two pieces of nylon backplates 604 according to the size of product,
Then the height that two pieces of nylon backplates 604 arrive conveyor belt surface, concrete operations are as follows: first pass through width are being adjusted according to the diameter of bottle
It spends adjusting handle 6023 and adjusts the distance between two width support bases 6024, and then drive two pieces of nylon backplates 604 of lower section
The distance between carry out side-to-side movement to shorten or increase them, after the distance between two pieces of nylon backplates 604 are adjusted, then
Distance according to the height adjustment nylon backplate of bottle to conveyer belt, concrete operations are as follows: adjusted by height adjustment handwheel 6021
Position of two pieces of height stand seats 6026 on support rod 6011, and then two pieces of nylon backplates 604 of lower section is driven to carry out up and down
It moving to be raised or lowered to the distance of conveyer belt, this kind of regulative mode is simple, and it is easy to operate, it can satisfy to different product
Separate and clamps.
Specifically, conveying frame includes first support 605 and first motor 613, and first support 605 is fixed in rack 5,
On the both ends of first support 605 be equipped with the first roller bearing 612, between the first roller bearing 612 be equipped with first conveyer belt 606, first
Motor 613 is fixed in first support 605, and the output end of first motor 613 is connect with one end of the first roller bearing 612, the first electricity
Machine 613 and controller 2 are electrically connected.
Specifically, weighing device 4 includes the second motor 405, second support 404 and Weight acquisition device 402, second support
404 are fixed in rack 5, and the both ends of second support 404 are equipped with the second roller bearing 403, and the second conveying is equipped between the second roller bearing 403
Band 401, the second motor 405 are fixed in second support 404, and one end of the output end of the second motor 405 and the second roller bearing 403 connects
It connects, Weight acquisition device 402 is located at the lower section of second support 404 and is fixed in rack 5, Weight acquisition device 402 and the second motor
405 Method of Averaging Controller 2 are electrically connected.
Specifically, device for eliminating 3 includes third motor 304, third bracket 307, cylinder 306 and collecting hood 302, third branch
Frame 307 is fixed in rack 2, is equipped with third roller bearing 308 at the both ends of third bracket 307, is equipped with third between third roller bearing 308
Conveyer belt 301, third motor 304 are fixed on third bracket 307, the output end of third motor 304 and the one of third roller bearing 308
End connection, cylinder 306 are fixed in air cylinder fixed plate 305, and air cylinder fixed plate 305 is movably connect with the lower part of rack 5,
The front end of cylinder 306 is connected with push plate 303, and cylinder 306 and third motor 304 are electrically connected with controller 2, collecting hood 302
Positioned at air cylinder fixed plate 305 opposite side and be fixedly connected with the side of third bracket 308.
Seen from the above description, the weight data acquired when Weight acquisition device 402 on controller 2 less or greater than setting
Weight data when, controller 2 controls cylinder 306 and starts, and cylinder 306 pushes push plate 303 that will move in third conveyer belt 301
Product is pushed in collecting hood 302, and underproof product is eliminated；When the weight data that Weight acquisition device 402 acquires is equal to
When the weight data set on controller 2, cylinder 306 does not start at this time, so that qualified product is conveyed by third conveyer belt 301
To designated position, high degree of automation can rapidly sub-elect qualified and underproof product.
A kind of method for separating based on automatic weight checking sorting machine, the specific method is as follows:
(1) controller 2 controls the first motor 613, the second motor 405, third motor 304 and motor 609 and operates, in institute
Under the drive for stating first motor 613, the second motor 405, third motor 304 and motor 609, first conveyer belt 606, second is conveyed
Band 401, third conveyer belt 301 and delivery wheel 607 start running, at this time first motor 613, the second motor 405, third motor
304 is consistent with the revolving speed of motor 609；
(2) test product is placed in first conveyer belt 606, when test product moves to 610 position of the first detection sensor
When, first detection sensor 610 transmits signal, after the controller 2 receives signal, the control to the controller 2
Device 2 processed controls the motor 609 and shuts down, and delivery wheel 607 is made to shut down and hinder next product to be passed through
Gear；
(3) when the test product continuation in b step moves to forward the second 611 position of detection sensor, second detection is passed
Sensor 611 transmits signal to the controller 2, and after the controller 2 receives signal, the controller 2 controls the motor
609 operatings, convey the product that will be blocked that remains in operation of delivery wheel 607 forward；
(4) after step c conveys forward the product blocked, the product at rear repeats b step and step c clamps product
And sub-bottle, and then convey product forward in an orderly manner；
(5) when the test product in step c moves on second conveyer belt 401, the controller 2 controls the weight
Collector 402 acquires the weight data of test product, and collected weight data is transported to described by the Weight acquisition device 402
On controller 2, the controller 2 compares the weight data of collected weight data and setting；
(6) if collected weight data is less than or greater than setting data in step e, the controller 2 controls the cylinder
306 startings, the test product that cylinder 306 drives the push plate 303 to will be moved on third conveyer belt 301 shift collecting hood 302 onto
It is interior；If collected weight data is equal to the weight data of setting in step e, the cylinder 306 does not start, and test product is through institute
The continuation of third conveyer belt 301 is stated to move forward.
Taking the above-mentioned ideal embodiment according to the present invention as inspiration, through the above description, relevant staff is complete
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention
Property range is not limited to the contents of the specification, it is necessary to which the technical scope thereof is determined according to the scope of the claim.
Claims (10)
1. a kind of automatic weight checking sorting machine, including rack and controller, it is characterised in that: in the horizontal direction of the rack according to
It is secondary to be equipped with clamping bottle separating device, weighing device and device for eliminating, the clamping bottle separating device, weighing device and device for eliminating with
Controller is electrically connected, and the clamping bottle separating device includes clamping device and testing agency, and the lower section of the clamping device is equipped with
The conveying frame that can be driven, the conveying frame is for conveying products, the upper end of the clamping device to be connected with movable forward
The regulating mechanism of its position is adjusted, the regulating mechanism is fixed on the support frame, and support frame as described above is connect with conveying frame, described
Testing agency includes the first detection sensor and the second detection sensor, first detection sensor and the second detection sensor
It is electrically connected with controller.
2. automatic weight checking sorting machine according to claim 1, it is characterised in that: the clamping device includes symmetrically arranged
Backplate, delivery wheel and motor, the backplate are equipped with opening, and the delivery wheel is located at the outside of backplate and stretches out from opening,
The connection of the output end of the delivery wheel and motor, the lower end of the motor are connect with backplate, the upper end of the motor and adjusting machine
Structure connection, the motor and the controller are electrically connected, and are additionally provided with through-hole on the backplate, and the second sensor is located at pair
It answers the outside of lead to the hole site and is fixed on the lower part of regulating mechanism, first detection sensor is movably connected in support frame
On.
3. automatic weight checking sorting machine according to claim 2, it is characterised in that: the delivery wheel include the first nylon wheel,
Second nylon wheel and third nylon wheel, first nylon wheel, the second nylon wheel and third nylon wheel are connected to biography from top to bottom
In lever, the upper end of the drive rod and the delivery end of motor are connected.
4. automatic weight checking sorting machine according to claim 3, it is characterised in that: first nylon wheel, the second nylon wheel
With circular trough is equipped on third nylon wheel, sponge rubber circle is cased in the circular trough.
5. automatic weight checking sorting machine according to claim 1, it is characterised in that: the regulating mechanism includes symmetrically arranged
Two width support bases and symmetrically arranged two height stand seats, described two height stand seat difference slidable connections exist
On support frame, width adjusting screw rod, one end connection of the width adjusting screw rod are fixed between described two height stand seats
There is width adjusting handwheel, described two width support base slidable connections are on width adjusting screw rod, the width adjusting screw rod
Middle part be fixed with lifting seat, the lifting seat slidable connection is on height adjusting screw rod, and the height adjusting screw rod is by upper
Fixing seat is passed through down, and the upper end of the height adjusting screw rod is connected with height adjustment handwheel.
6. automatic weight checking sorting machine according to claim 1, it is characterised in that: the conveying frame include first support and
First motor, the first support are fixedly connected on the rack, and the both ends of the first support are equipped with the first roller bearing, and described first
First conveyer belt is equipped between roller bearing, the first motor is fixed in the first support, the output end of the first motor
It is connect with one end of the first roller bearing, the first motor and the controller are electrically connected.
7. automatic weight checking sorting machine according to claim 1, it is characterised in that: the weighing device include the second motor,
Second support and Weight acquisition device, the second support are fixed on the rack, and the both ends of the second support are equipped with the second roller bearing,
The second conveyer belt is equipped between second roller bearing, second motor is fixed on the secondary support bracket, second motor it is defeated
Outlet is connect with one end of the second roller bearing, and the Weight acquisition device is located at the lower section of second support and is fixed on the rack, described
Weight acquisition device and second motor are electrically connected with controller.
8. automatic weight checking sorting machine according to claim 1, it is characterised in that: the device for eliminating include third motor,
Third bracket, cylinder and collecting hood, the both ends of the third bracket are equipped with third roller bearing, are equipped with third between the third roller bearing
Conveyer belt, the third motor are fixed on the third bracket, the delivery end of the third motor and one end of third roller bearing
Connection, the cylinder are fixed in air cylinder fixed plate, and the air cylinder fixed plate is movably connect with the lower part of rack, the gas
The front end of cylinder is connected with push plate, and the cylinder and the third motor are electrically connected with controller, and the collecting hood is located at gas
It the opposite side of cylinder fixed plate and is connect with the side of bracket.
9. a kind of method for separating based on automatic weight checking sorting machine, it is characterised in that: the automatic weight checking sorting machine specifically makes
It is as follows with method:
A, controller controls the first motor, the second motor, third motor and motor running, in the first motor, the
Under the drive of two motors, third motor and motor, first conveyer belt, the second conveyer belt, third conveyer belt and delivery wheel start
Operating；
B, test product is placed in first conveyer belt, it is described when test product moves to the first detection sensor position
First detection sensor transmits signal to the controller, after the controller receives signal, described in the controller control
Motor shuts down, and delivery wheel is made to shut down and stop to next product to be passed through；
C, the test product continuation in b step is when moving to forward the second detection sensor position, and the second sensor is to institute
State controller transmission signal, after the controller receives signal, the controller controls the motor running, make delivery wheel after
Reforwarding turns forward to convey the product blocked；
D, after step c conveys forward the product blocked, the product at rear repeats b step and step c clamps product
And sub-bottle, and then convey product forward in an orderly manner；
E, when the test product in step c moves on second conveyer belt, the controller controls the Weight acquisition
Device acquires the weight data of test product, and collected weight data is transported on the controller by the Weight acquisition device,
The controller compares the weight data of collected weight data and setting；
F, if collected weight data is less than or greater than setting data in step e, the controller controls the cylinder and opens
Dynamic, the test product that cylinder drives the push plate to will be moved on third conveyer belt is shifted onto collecting hood；If being collected in step e
Weight data be equal to the weight data of setting, the cylinder do not start, and test product continues forward through the third conveyer belt
Movement.
10. the application method of automatic weight checking sorting machine according to claim 9, it is characterised in that: the first motor,
The revolving speed of two motors, third motor and motor is consistent, and then keeps the movement velocity of test product during transportation identical.
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| CN201811115505.7A CN109332201B (en) | 2018-09-25 | 2018-09-25 | Automatic weight checking and sorting machine and sorting method thereof |
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