CN109319370B - Method for intelligently and automatically issuing lead seal - Google Patents
Method for intelligently and automatically issuing lead seal Download PDFInfo
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- CN109319370B CN109319370B CN201811350359.6A CN201811350359A CN109319370B CN 109319370 B CN109319370 B CN 109319370B CN 201811350359 A CN201811350359 A CN 201811350359A CN 109319370 B CN109319370 B CN 109319370B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0485—Check-in, check-out devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
Abstract
The invention belongs to the technical field of intelligent storage, and particularly relates to a method for intelligently and automatically issuing lead seals, wherein firstly, order number information is obtained through scanning of a first scanner at a bar code reading port, the information is transmitted to a background data processing module through an all-in-one machine for information verification and processing, and then is transmitted to a customer service system for verification whether the information is pre-input or not, a three-dimensional driver controls a servo motor, the servo motor controls an X-axis lead screw, a Z-axis lead screw and a Y-axis lead screw to move, so that a carrying trolley moves to the front side of a lead seal to be taken, and then is controlled to finally return to an inclined channel under the control of the three-dimensional driver after the carrying trolley obtains the lead seal to be taken, the carrying trolley inclines under the action of a guide plate, and then the lead seal to be taken slides to a lead; the main body structure is simple, the design concept is ingenious, the use is safe and convenient, the application effect is simple and visual operation interface, the friendly man-machine interaction is realized, the operation can be better for operators, and the market prospect is wide.
Description
The technical field is as follows:
the invention belongs to the technical field of intelligent storage, relates to a lead seal issuing method, and particularly relates to an intelligent self-service lead seal issuing method.
Background art:
the existing lead seal dispensing mainly comprises two modes of entering a container and leaving a heavy container, and the main modes are that documents are manually checked, lead seal is manually selected, and lead seal dispensing is manually performed. The main disadvantages of this approach are as follows: firstly, the manual operation efficiency is low, and the larger and larger operation load cannot be met; secondly, the manual operation has low accuracy and is easy to generate errors; thirdly, manual operation steps are complicated, more data and information need to be manually input, and more repeated labor exists; fourthly, the labor cost is high, and the enterprise benefit is reduced. Therefore, a method for intelligently and automatically issuing lead seals is sought and provided, so that complicated business process steps can be simplified, complex data processing work can be automatically completed by a system, the working efficiency is greatly improved, and the accuracy of results can be effectively ensured.
The invention content is as follows:
the invention aims to overcome the defects in the prior art, and aims to provide a method for intelligently and automatically issuing lead seals, which can automatically and quickly identify cargo information and improve the warehousing registration efficiency.
In order to achieve the purpose, the method for intelligently and automatically dispensing the lead seal is realized by the following technical scheme:
firstly, acquiring order number information by scanning a first scanner at a bar code reading port, transmitting the information to a background data processing module through an all-in-one machine for information verification and processing, then transmitting the information to a client service system for verifying whether the information is pre-recorded, if so, feeding the information back to the background data processing module, feeding back the information to the all-in-one machine by the background data processing module, sending the position information of a lead seal to a three-dimensional coordinate main control module by the all-in-one machine, sending the analyzed position information to a three-dimensional driver by the three-dimensional coordinate main control module, controlling an X-axis motor, a Y-axis motor and a Z-axis motor to move by the three-dimensional driver, controlling the X-axis motor, the Y-axis motor and the Z-axis motor to control an X-axis lead screw, a Z-axis lead screw and a Y-axis lead screw to move, enabling a carrying trolley to move to the front side of the lead, lifting the transverse end of the seesaw to enable the lead seal to be taken and to slide into the carrying trolley, after the lead seal to be taken is obtained, the carrying trolley finally returns to the inclined channel under the control of the three-dimensional driver, the carrying trolley inclines under the action of the guide plate, and then the lead seal to be taken slides to the lead seal outlet along the inclined channel; and scanning the information of the lead seal by a second scanner at the lead seal outlet, sending the information to the integrated machine, sending the information to the background data processing module by the integrated machine, sending the information to the client service system by the background data processing module to verify the information of the lead seal, feeding the information back to the integrated machine after the information is verified, printing the document by operating the integrated machine, and sliding the lead seal out of the lead seal outlet.
The invention relates to an intelligent self-service lead seal dispensing method, which is realized by a container lead seal intelligent self-service dispensing machine, wherein a shell of the intelligent self-service dispensing machine is a high-strength stainless steel cabinet body and is used as a carrier and provides support and protection for other components in a system, and the intelligent self-service dispensing machine has waterproof, dustproof and anti-seismic functions;
an X-axis motor for controlling the movement of the X-axis lead screw is arranged on the X-axis lead screw, a Y-axis motor for controlling the movement of the Y-axis lead screw is arranged at the upper end of the Y-axis lead screw, a Z-axis motor for controlling the movement of the Y-axis lead screw is arranged at the end, close to the rear end, of the Z-axis lead screw, the X-axis motor, the Y-axis motor and the Z-axis motor are all controlled by commercially available servo motors and provide power and braking force for a three-dimensional slider module, the X-axis motor, the Y-axis motor and the Z-axis motor are respectively in communication connection with an X-axis driver, a Y-axis driver and a Z-axis driver in a three-dimensional driver, the X-axis driver, the Y-axis driver and the Z-axis driver are respectively in communication connection with an X-axis main control module, a Y-axis main control module and a, the three-dimensional driver is used for providing a power supply for the servo motor and providing information including the direction, the speed, the stroke and the braking force for the servo motor, and meanwhile, the three-dimensional driver is also used for detecting the current running state of the servo motor and collecting the information in the running process of the servo motor in real time so as to judge whether the state of the servo motor is normal or not; the three-dimensional coordinate main control module is used for completing computer instruction translation, sending the translated instruction to the three-dimensional driver, then accurately positioning a target lead seal, receiving a result fed back by the three-dimensional driver, and sending result data to the background data processing module so as to record the running state of the servo motor; the three-dimensional coordinate main control module is also in communication connection with the three-dimensional coordinate position detection system and used for receiving information fed back by the three-dimensional coordinate position detection system so that the background data processing module can record the current positions of an X-axis lead screw, a Z-axis lead screw and a Y-axis lead screw in the three-dimensional coordinate main control module;
the three-dimensional coordinate main control module is in communication connection with a second programmable serial server through a converter, the second programmable serial server is in communication connection with a data switch,
the first scanner used for being in charge of data acquisition is positioned at a bar code reading port on the outer surface of the front side of the cabinet body, and can push acquired information to a foreground information processing module in the all-in-one machine by scanning one-dimensional or two-dimensional codes; the first scanner and the second scanner are in communication connection with a first programmable serial server through RS232 interfaces, the first programmable serial server is in communication connection with a data exchanger, an all-in-one machine (a touch screen and an industrial personal computer) is used as a carrier for a foreground interaction module to operate, is installed on the outer surface of the front side of the cabinet body and is in communication connection with the data exchanger for interacting with an operator, and can also perform data input, result output and operation state monitoring, the operator can perform suitcase lifting code and verification code inputting through the all-in-one machine, the all-in-one machine submits data to a background data processing module for verification and receives a feedback result of the background data processing module, and the current operation state can be displayed to the operator; the integrated machine is also connected with a printer through a USB printing line, the printer is arranged close to the integrated machine, a receipt printing outlet is fixedly arranged on the outer surface of the front side of the cabinet body, and the printer is used for receiving a printing command and content from the integrated machine to complete the printing of a receipt;
in the invention, a first programmable serial server and a second programmable serial server can convert the instruction of a foreground information processing module and send the instruction to a three-dimensional coordinate main control module through an RS232 interface and a converter, and simultaneously collect the feedback result of the three-dimensional coordinate main control module and transmit the feedback result to an integrated machine through an RJ45 interface, and in addition, collect the data transmitted by a first scanner and a second scanner through the RS232 interface and send the data to the integrated machine through an RJ45 interface; the data switch is used for exchanging network data of equipment including a computer where the all-in-one machine, the first programmable serial server, the second programmable serial server and the background data processing module are located, and is in communication connection with the equipment through a network cable;
the commercial power is electrically connected with a switching power supply, the switching power supply is used for converting 220V alternating current into corresponding 5V switching power supply, 12V switching power supply and 24V switching power supply, wherein the 5V switching power supply is electrically connected with the first scanner, the second scanner and the data switch and provides electric energy for the first scanner, the second scanner and the data switch;
the all-in-one machine is used as a carrier for the foreground interaction module to run, the all-in-one machine mainly has the main functions of providing an interaction interface for an operator, being used as a starting point of the whole business process, inputting information including a suitcase bill number and a verification code in a program interface, displaying a data verification result, and displaying the whole running state of the current system by the program interface, prompting the operator how to operate and providing the operator with an electronic signature;
the background data processing module is mainly used for verifying data such as the bill number of the suitcase, the verification code and the like, secondarily verifying lead seal information when the lead seal is completely distributed, feeding back a verification result to the foreground interaction module, meanwhile, the background data processing module is also used for being connected with a database, searching for a corresponding lead seal according to foreground data, generating a material taking instruction, and sending the material taking instruction to the three-dimensional coordinate main control module through the foreground interaction module to complete a material taking action; the background data processing module is in communication connection with a service system and a database of a specific client, sends acquired information to the service system of the client, receives a data processing result returned by the service system of the client, and simultaneously pushes the result to the foreground interaction module so as to facilitate man-machine interaction operation on the all-in-one machine.
The invention also provides a database program in which a complete three-dimensional coordinate system information table is stored, so that data support is provided for accurately positioning the lead seal of the target, and the current state of each coordinate point is recorded, including whether the lead seal exists in the coordinate point, the type of the lead seal of the coordinate point and the current position information of the three-dimensional slider module.
The lead seal storage drawer is used as a carrier for storing lead seals in the system, the position information of the lead seal storage drawer is three-dimensional coordinate system information, a program confirms the accurate position of the lead seal according to the coordinate information, the lead seal to be taken is arranged on a horizontally arranged bearing plate, the bearing plate is fixedly connected with a vertical plate, the vertical plate is fixed on the left side wall and the right side wall of a cabinet body and the side wall of a middle plate of the cabinet body, one end of the bearing plate, which is far away from the vertical plate, is provided with a seesaw for lifting the lead seal, the seesaw is in a 7-shaped structure, the transverse end of the seesaw is arranged between the bearing plate and the lead seal, the vertical end of the seesaw is arranged at the front end of the bearing plate, the seesaw is connected with the bearing plate through a rotating shaft, the vertical end of the seesaw is inwards extruded by a pushing block and can pry the lead seal around the shaft to fall into, the lead seal delivery device is characterized in that an inclined channel which is convenient for lead seal sliding to the lead seal outlet is arranged at one end, close to the lead seal outlet, of the Z-axis lead screw, an inclined guide plate which is used for supporting a support plate for balancing the carrying trolley is arranged at the bottom of one end, close to the inclined channel, of the carrying trolley, an inclined guide plate is arranged at the bottom of one end, far away from the inclined channel, of the carrying trolley, the guide plate enters the inclined channel to drive the carrying trolley to incline, so that the lead seal in the carrying trolley slides to the inclined channel, wherein pushing blocks are arranged on two sides of the carrying trolley, the carrying trolley moves to the front side of the lead seal to be taken under the combined action of the X-axis lead screw, the Z-axis lead screw and the Y-axis lead screw, the seesaw is pushed by the pushing blocks to enable the lead seal to be.
Furthermore, the three-dimensional coordinate detection system is of a magnetic proximity switch structure, the total number of the three-dimensional coordinate detection system is 10, 6X-axis lead screws are arranged, 2Y-axis lead screws are arranged, 2Z-axis lead screws are arranged, the positions of the current X-axis lead screws, the current Z-axis lead screws and the current Y-axis lead screws are recorded and information is fed back to the three-dimensional coordinate main control module by detecting the shielding or non-shielding state of the magnetic proximity switch, and meanwhile, the three-dimensional coordinate detection system can limit the operation range and the boundary of the three-dimensional slider module.
Furthermore, the X-axis lead screw, the Z-axis lead screw and the Y-axis lead screw are preferably ball lead screws, the X-axis lead screw, the Z-axis lead screw and the Y-axis lead screw are provided with slide block connecting pieces, and the bottoms of the X-axis lead screw, the Z-axis lead screw and the Y-axis lead screw are provided with aluminum profile bases for supporting and connecting.
Furthermore, the converter of the invention adopts a semi-duplex converter.
Furthermore, an IP visual intercom system is further arranged on the outer surface of the front side of the cabinet body and is in communication connection with the data switch, the IP visual intercom system is used for carrying out real-time video and audio conversation, and when errors occur in the running state of the equipment, an operator can transfer to manual service through the subsystem.
Furthermore, the UPS is arranged on the commercial power line, has certain cruising ability and serves as an emergency mechanism of equipment, and when the commercial power of the system is cut off, the UPS can be used for supplying power, so that the current data operation can be finished, and the integrity and the accuracy of the data are ensured.
Furthermore, an air conditioner for adjusting temperature and humidity is arranged at the lower part of the inner cavity of the cabinet body, a relatively constant temperature and humidity environment is created in the cabinet body, and normal operation of all equipment is ensured.
Furthermore, the upper part of the inner cavity of the cabinet body is provided with a lighting lamp for lighting, the lighting lamp is electrically connected with the mains supply, and a lighting oil pump is arranged on the circuit.
Compared with the prior art, the invention has the following beneficial effects:
1. the traditional lead seal dispensing mode is changed, the work flow which is finished by manual operation in the past is finished mainly in a mode of judging by a computer program and executing a mechanical structure, the interference of human factors is greatly reduced in the process, meanwhile, the result is more accurate due to a multi-time checking mechanism, and the accuracy of the system is improved;
2. the simple and visual operation interface and friendly man-machine interaction can enable an operator to be familiar with the use method of the system more quickly, and the usability of the system is improved; the new mode of 'stop and go' is introduced, an operator can complete the transaction of the service without getting off the vehicle, the original service flow is greatly simplified, the complex steps are processed by a computer, and the efficiency of the service flow is improved;
3. the labor cost of enterprises is greatly reduced, the manpower resources are saved for the enterprises, the management cost is reduced, and the enterprises are helped to pursue higher benefits.
4. The method solves a series of problems existing in the current lead seal dispensing process, and firstly, the problems are simplified. The complex business process steps are simplified, and the complex data processing work is automatically completed by the system, so that the operation efficiency is greatly improved; secondly, the results are accurate. In the operation process, data verification and lead sealing core peer-to-peer work are finished by the system, so that the intervention of human factors is reduced, and the accuracy of results is ensured; thirdly, the manpower is saved. The system can save human resources for enterprises, reduce the human resource management cost and improve the enterprise benefits; fourthly, the method is low-carbon and environment-friendly. The system can record data generated in the operation process in a database in detail and can be checked at any time, so that the printing quantity of paper files is reduced, and enterprises are helped to realize paperless office; fifth, differentiation progresses. The system can help enterprises to improve the service level and quality, improve the customer satisfaction, help the enterprises to establish good social images and enhance the core competitiveness of the enterprises.
5. The main body of the device is simple in structure, ingenious in design concept, safe and convenient to use, good in application effect and wide in market prospect.
Description of the drawings:
FIG. 1 is a process flow diagram of a mode of use according to the present invention.
Fig. 2 is a schematic diagram of a main structure principle of the intelligent self-service delivery machine for lead sealing of the container according to the invention.
Fig. 3 is a schematic diagram illustrating an information transfer method and a component control method according to the present invention.
Fig. 4 is a schematic diagram of a front side main structure of the intelligent self-service lead seal dispensing method according to the present invention.
FIG. 5 is a schematic view of the main structure and connection relationship of the X-axis lead screw, the Z-axis lead screw and the loading trolley according to the present invention.
Fig. 6 is a schematic view of the main structure of the lead seal according to the present invention.
In the figure: the system comprises a printer 1, an all-in-one machine 2, a first scanner 3, a second scanner 4, an RS232 interface 5, a first programmable serial server 6, a three-dimensional coordinate detection system 7, a three-dimensional driver 8, an X-axis motor 9, a Y-axis motor 10, a Z-axis motor 11, an air conditioner 12, a three-dimensional coordinate main control module 13, a converter 14, a second programmable serial server 15, a 24V switching power supply 16, a UPS (uninterruptible power supply) 17, a 12V switching power supply 18, a 5V switching power supply 19, an IP visual intercom system 20, a data switch 21, a master switch 22, a driver 23, a switching power supply 24, an illuminating oil pump 25, an X-axis lead screw 26, a Z-axis lead screw 27, a Y-axis lead screw 28, a lead sealing outlet 29, a bar reading port 30, a strip printing outlet 31, a carrying trolley 32, a guide plate 33, a support plate 34, a guide rail 35, a guide rail seat 36, an inclined, Lead seal 40, bearing plate 41, rotating shaft 42 and seesaw 43.
The specific implementation mode is as follows:
the invention will now be further described, by way of example, with reference to the accompanying drawings in which:
example (b):
the method for intelligently and automatically dispensing the lead seal is realized by the following technical scheme:
firstly, a bar code reading port 30 is scanned by a first scanner 3 to obtain order number information, the information is transmitted to a background data processing module through an all-in-one machine 2 for information verification and processing, then the information is transmitted to a customer service system for verifying whether the information is pre-recorded or not, if yes, the information is fed back to the background data processing module, the background data processing module feeds back the information to the all-in-one machine 2, the all-in-one machine 2 sends the position information of a lead seal 40 to a three-dimensional coordinate main control module 13, the three-dimensional coordinate main control module 13 sends the analyzed position information to a control three-dimensional driver 8, the three-dimensional driver 8 controls an X-axis motor 9, a Y-axis motor 10 and a Z-axis motor 11 to move, the X-axis motor 9, the Y-axis motor 10 and the Z-axis motor 11 control an X-axis lead screw 26, a Z-axis lead screw 27 and a Y-axis lead screw 28 to move, so that a carrying trolley 32 moves, the vertical end of the seesaw 43 is pushed by the pushing block 38, so that the transverse end of the seesaw 43 lifts the lead seal 40 to be taken and slides down into the carrying trolley 32, after the lead seal 40 to be taken is obtained, the carrying trolley 32 finally returns to the inclined channel 37 under the control of the three-dimensional driver 8, the carrying trolley 32 is inclined under the action of the guide plate 33, and then the lead seal 40 to be taken slides down to the lead seal outlet 29 along the inclined channel 37; the second scanner 4 at the lead seal outlet 29 scans the information of the lead seal 40, sends the information to the integrated machine 2, then sends the information to the background data processing module by the integrated machine 2, the background data processing module sends the information to the customer service system to verify the information of the lead seal 40, the information is fed back to the integrated machine 2 after the verification is passed, then the integrated machine 2 is operated to print a document, and the lead seal 40 slides out from the lead seal outlet 29.
The method for intelligently and automatically distributing the lead seal is realized by a container lead seal intelligent self-service distributor, a shell of the intelligent self-service distributor is a high-strength stainless steel cabinet body and is used as a carrier and provides support and protection for other components in a system, and the intelligent self-service distributor has waterproof, dustproof and anti-seismic functions, a three-dimensional slider module is arranged in the cabinet body, and comprises X-axis lead screws 26, Y-axis lead screws 28, Z-axis lead screws 27, X-axis lead screws 26, Z-axis lead screws 27 and Y-axis lead screws 28, which are horizontally arranged at the upper side and the lower side of an inner cavity of the cabinet body and extend from left to right, respectively, Y-axis lead screws 28 vertically extending in the inner cavity of the cabinet body, Z-axis lead screws 27 and Y-axis lead screws 28, which serve as core;
an X-axis motor 9 for controlling the movement of the X-axis lead screw 26 is arranged on the X-axis lead screw 26, a Y-axis motor 10 for controlling the movement of the Y-axis lead screw 28 is arranged at the upper end of the Y-axis lead screw, a Z-axis motor 11 for controlling the movement of the Z-axis lead screw is arranged at the end close to the rear end of the Z-axis lead screw 27, the X-axis motor 9, the Y-axis motor 10 and the Z-axis motor 11 are controlled by commercially available servo motors and provide power and braking force for a three-dimensional slider module, the X-axis motor 9, the Y-axis motor 10 and the Z-axis motor 11 are respectively in communication connection with an X-axis driver, a Y-axis driver and a Z-axis driver in the three-dimensional driver 8, the X-axis driver, the Y-axis driver and the Z-axis driver are respectively in communication connection with an X-axis main control module, a Y-axis main control module and a Z-axis main control module, the three-dimensional driver 8 is used for providing a power supply for the servo motor and providing information including the direction, the speed, the stroke and the braking force for the servo motor, and meanwhile, the three-dimensional driver 8 is also used for detecting the current running state of the servo motor and collecting the information in the running process of the servo motor in real time so as to judge whether the state of the servo motor is normal or not; the three-dimensional coordinate main control module 13 is used for completing computer instruction translation, sending the translated instruction to the three-dimensional driver 8, then accurately positioning the target lead seal 40, receiving a result fed back by the three-dimensional driver 8, and sending result data to the background data processing module so as to record the running state of the servo motor; the three-dimensional coordinate main control module 13 is also in communication connection with the three-dimensional coordinate position detection system and is used for receiving information fed back by the three-dimensional coordinate position detection system, so that the subsequent data processing module can record the current positions of an X-axis lead screw 26, a Z-axis lead screw 27 and a Y-axis lead screw 28 in the three-dimensional coordinate main control module 13;
the three-dimensional coordinate main control module 13 is in communication connection with a second programmable serial server 15 through a converter 14, the second programmable serial server 15 is in communication connection with a data switch 21, a first scanner 3 for data acquisition is located at a bar code reading port 30 on the outer surface of the front side of the cabinet body, the acquired information can be pushed to a foreground information processing module in the all-in-one machine 2 by scanning one-dimensional or two-dimensional codes, a second scanner 4 is located above the inside of a lead seal outlet 29, when a lead seal 40 reaches the lead seal taking outlet 29, the information of the lead seal 40 is acquired and pushed to a background data processing module, and the background data processing module judges the validity of the data; the first scanner 3 and the second scanner 4 are in communication connection with a first programmable serial server 6 through an RS232 interface 5, the first programmable serial server 6 is in communication connection with a data switch 21, an integrated machine 2 (a touch screen and an industrial personal computer) is used as a carrier for a foreground interaction module to operate, is installed on the outer surface of the front side of the cabinet body and is in communication connection with the data switch 21, is used for interacting with an operator, and can also perform data input, result output and operation state monitoring, the operator can perform suitcase lifting code and verification code inputting through the integrated machine 2, the integrated machine 2 submits data to a background data processing module for verification and receives a feedback result of the background data processing module, and meanwhile, the current operation state can be displayed to the operator; the all-in-one machine 2 is also connected with the printer 1 through a USB printing line, the printer 1 is arranged close to the all-in-one machine 2, a receipt printing outlet 31 is fixedly arranged on the outer surface of the front side of the cabinet body, and the printer 1 is used for receiving a printing command and content from the all-in-one machine 2 to complete the printing of a receipt;
in this embodiment, the first programmable serial server 6 and the second programmable serial server 15 can convert the instruction of the foreground information processing module and send the instruction to the three-dimensional coordinate main control module 13 through the RS232 interface 5 in cooperation with the converter 14, and simultaneously collect the feedback result of the three-dimensional coordinate main control module 13 and transmit the feedback result to the all-in-one machine 2 through the RJ45 interface, and in addition, collect the data transmitted by the first scanner 3 and the second scanner 4 through the RS232 interface 5 and transmit the data to the all-in-one machine 2 through the RJ45 interface; the data switch 21 is used for exchanging network data of devices including the computer where the all-in-one machine 2, the first programmable serial server 6, the second programmable serial server 15 and the background data processing module are located, and is in communication connection with the devices through network cables;
the mains supply is electrically connected with a switching power supply 24, the switching power supply 24 is used for converting 220V alternating current into corresponding 5V switching power supplies 19, 12V switching power supplies 18 and 24V switching power supplies 16, wherein the 5V switching power supply 19 is electrically connected with the first scanner 3, the second scanner 4 and the data switch 21 and provides electric energy for the first scanner, the second scanner and the data switch 21, the 12V switching power supply 18 is electrically connected with equipment including the three-dimensional driver 8 and the three-dimensional coordinate main control module 13 and provides electric energy for the equipment, and the 24V switching power supply 16 is electrically connected with equipment including the first programmable serial server 6, the second programmable serial server 15 and the data switch 21 and provides electric energy for the equipment;
the integrated machine 2 is used as a carrier for foreground interaction module operation, the integrated machine 2 mainly has the main functions of providing an interaction interface for an operator, being used as a starting point of the whole business process, inputting information including a suitcase bill number and a verification code in a program interface, displaying a data verification result, and displaying the current overall operation state of the system by the program interface, prompting the operator how to operate and providing the operator with an electronic signature;
the background data processing module is mainly used for verifying data such as the bill number of the suitcase, the verification code and the like, secondarily verifying the information of the lead seal 40 when the lead seal 40 is completely issued, feeding back a verification result to the foreground interaction module, and meanwhile, the background data processing module is also used for being connected with a database, searching the corresponding lead seal 40 according to foreground data, generating a material taking instruction, sending the material taking instruction to the three-dimensional coordinate main control module 13 through the foreground interaction module and further completing a material taking action; the background data processing module is in communication connection with a service system and a database of a specific client, sends acquired information to the service system of the client, receives a data processing result returned by the service system of the client, and simultaneously pushes the result to the foreground interaction module so as to facilitate man-machine interaction operation on the all-in-one machine 2.
The embodiment is further provided with a complete three-dimensional coordinate system information table stored in the database program, provides data support for accurately positioning the target lead seal 40, and simultaneously records the current state of each coordinate point, including whether the lead seal 40 exists in the coordinate point, the type of the lead seal 40 in the coordinate point, and the current position information of the three-dimensional slider module.
In this embodiment, the lead seal 40 storage drawer is used as a carrier for storing the lead seal 40 in the system, the position information is three-dimensional coordinate system information, the program confirms the accurate position of the lead seal 40 according to the coordinate information, the lead seal 40 to be taken is arranged on a horizontally arranged bearing plate 41, the bearing plate 41 is fixedly connected with a vertical plate 39, the vertical plate 39 is fixed on the left and right side walls of the cabinet body and the side wall of the middle plate of the cabinet body, one end of the bearing plate 41 far away from the vertical plate 39 is provided with a seesaw 43 for lifting the lead seal 40, the seesaw 43 is in a 7-shaped structure, the transverse end of the seesaw 43 is arranged between the bearing plate 41 and the lead seal 40, the vertical end of the seesaw 43 is arranged at the front end of the bearing plate 41, the seesaw 43 is connected with the bearing plate 41 through a rotating shaft 42, the vertical end of the seesaw 43 can be pried around the rotating shaft 42 by pressing, the lead seal taking device can move left and right along a guide rail 35 parallel to a Z-axis lead screw 27, a guide rail seat 36 is arranged between the guide rails 35 which are vertical to each other, an inclined channel 37 convenient for a lead seal 40 to slide to the lead seal outlet 29 is arranged at one end of the Z-axis lead screw 27 close to the lead seal outlet 29, an inclined guide plate 33 is arranged at the bottom of one end of the carrying trolley 32 far away from the inclined channel 37, a support plate 34 for supporting the carrying trolley 32 to be balanced is arranged at the bottom of one end of the carrying trolley 32 close to the inclined channel 37, the guide plate 33 enters the inclined channel 37 to drive the carrying trolley 32 to incline so that the lead seal 40 in the carrying trolley 32 slides to the inclined channel 37, wherein pushing blocks 38 are arranged at two sides of the carrying trolley 32, the carrying trolley 32 moves to the front side of the lead seal 40 to be taken under the combined action of the X-axis lead screw 26, the Z-axis lead screw 27 and the Y-axis lead screw 28, and a seesaw 43 is pushed by, the carriage 32 is then moved to the inclined path 37 and the lead seal 40 to be removed is discharged.
Further, in this embodiment, the three-dimensional coordinate detection system 7 is a magnetic proximity switch structure, and there are 10 in total, where there are 6X-axis screws 26, 2Y-axis screws 28, and 2Z-axis screws 27, and the positions of the current X-axis screws 26, Z-axis screws 27, and Y-axis screws 28 are recorded and information is fed back to the three-dimensional coordinate main control module 13 by detecting the shielded or unshielded state of the magnetic proximity switch, and meanwhile, the three-dimensional coordinate detection system 7 can limit the operation range and boundary of the three-dimensional slider module.
Further, the X-axis lead screw 26, the Z-axis lead screw 27 and the Y-axis lead screw 28 of the present embodiment preferably use ball screws, and the X-axis lead screw 26, the Z-axis lead screw 27 and the Y-axis lead screw 28 are provided with slider connecting pieces, and the bottom of the slider connecting pieces is provided with an aluminum profile base for supporting and connecting.
Further, in the present embodiment, the converter 14 is a half-duplex converter.
Further, an IP visual intercom system 20 is further arranged on the outer surface of the front side of the cabinet body, the IP visual intercom system 20 is in communication connection with the data switch 21, the IP visual intercom system 20 is used for carrying out real-time video and audio conversation, and when errors occur in the running state of the equipment, an operator can transfer to manual service through the subsystem.
Furthermore, the commercial power line is provided with the UPS, and the UPS has certain cruising ability, and as the emergency mechanism of equipment, when the system commercial power is cut off, the UPS can be rotated to supply power, so that the current data operation can be completed, and the data integrity and accuracy are ensured.
Further, an air conditioner 12 for adjusting temperature and humidity is arranged at the lower part of the inner cavity of the cabinet body, so that a relatively constant temperature and humidity environment is created in the cabinet body, and the normal operation of each device is ensured.
Further, the upper portion of the inner cavity of the cabinet body in the embodiment is provided with an illuminating lamp for illumination, the illuminating lamp is electrically connected with a mains supply, and an illuminating oil pump is arranged on the line.
Claims (9)
1. A method for intelligently and automatically issuing lead seal is characterized by comprising the following steps: firstly, acquiring order number information by scanning a first scanner at a bar code reading port, transmitting the information to a background data processing module through an all-in-one machine for information verification and processing, then transmitting the information to a client service system for verifying whether the information is pre-recorded, if so, feeding the information back to the background data processing module, feeding back the information to the all-in-one machine by the background data processing module, sending the position information of a lead seal to a three-dimensional coordinate main control module by the all-in-one machine, sending the analyzed position information to a three-dimensional driver by the three-dimensional coordinate main control module, controlling an X-axis motor, a Y-axis motor and a Z-axis motor to move by the three-dimensional driver, controlling the X-axis motor, the Y-axis motor and the Z-axis motor to control an X-axis lead screw, a Z-axis lead screw and a Y-axis lead screw to move, enabling a carrying trolley to move to the front side of the lead, lifting the transverse end of the seesaw to enable the lead seal to be taken and to slide into the carrying trolley, after the lead seal to be taken is obtained, the carrying trolley finally returns to the inclined channel under the control of the three-dimensional driver, the carrying trolley inclines under the action of the guide plate, and then the lead seal to be taken slides to the lead seal outlet along the inclined channel; a second scanner at the lead seal outlet scans the information of the lead seal, sends the information to the integrated machine, then sends the information to the background data processing module by the integrated machine, the background data processing module sends the information to a client service system for verification of the lead seal information, the information is fed back to the integrated machine after the verification is passed, then the integrated machine is operated to print a document, and the lead seal slides out from the lead seal outlet; the intelligent self-service delivery machine for the lead seal of the container is realized, a shell of the intelligent self-service delivery machine for the lead seal of the container is a high-strength stainless steel cabinet body and is used as a carrier and provides support and protection for other components in a system, and the intelligent self-service delivery machine has waterproof, dustproof and anti-seismic functions, a three-dimensional slider module is arranged in the cabinet body and comprises X-axis lead screws, Y-axis lead screws, Z-axis lead screws, X-axis lead screws, Z-axis lead screws and Y-axis lead screws, wherein the X-axis lead screws, the Z-axis lead screws and the Y-axis lead screws are horizontally arranged on the upper side surface and the lower side surface of an inner cavity of the cabinet body respectively and extend leftwards; an X-axis motor for controlling the movement of the X-axis lead screw is arranged on the X-axis lead screw, a Y-axis motor for controlling the movement of the Y-axis lead screw is arranged at the upper end of the Y-axis lead screw, a Z-axis motor for controlling the movement of the Y-axis lead screw is arranged at the end, close to the rear end, of the Z-axis lead screw, the X-axis motor, the Y-axis motor and the Z-axis motor are all controlled by commercially available servo motors and provide power and braking force for a three-dimensional slider module, the X-axis motor, the Y-axis motor and the Z-axis motor are respectively in communication connection with an X-axis driver, a Y-axis driver and a Z-axis driver in a three-dimensional driver, the X-axis driver, the Y-axis driver and the Z-axis driver are respectively in communication connection with an X-axis main control module, a Y-axis main control module and a Z-axis main control module in the three, the three-dimensional driver is used for detecting the current running state of the servo motor and collecting information in the running process of the servo motor in real time to judge whether the state of the servo motor is normal or not; the three-dimensional coordinate main control module is used for completing computer instruction translation, sending the translated instruction to the three-dimensional driver, then accurately positioning a target lead seal, receiving a result fed back by the three-dimensional driver, and sending result data to the background data processing module so as to record the running state of the servo motor; the three-dimensional coordinate main control module is also in communication connection with the three-dimensional coordinate position detection system and used for receiving information fed back by the three-dimensional coordinate position detection system so that the background data processing module can record the current positions of an X-axis lead screw, a Z-axis lead screw and a Y-axis lead screw in the three-dimensional coordinate main control module; the three-dimensional coordinate main control module is in communication connection with a second programmable serial server through a converter, the second programmable serial server is in communication connection with a data switch, a first scanner for taking charge of data acquisition is located at a bar code reading port on the outer surface of the front side of the cabinet body, the acquired information can be pushed to a foreground information processing module in the all-in-one machine through scanning one-dimensional or two-dimensional codes, the second scanner is located above the inside of a lead seal outlet, when the lead seal reaches the lead seal taking outlet, the lead seal information is acquired and pushed to a background data processing module, and the background data processing module judges the validity of the data; the integrated machine is used as a carrier for the operation of a foreground interaction module, is arranged on the outer surface of the front side of the cabinet body, is in communication connection with the data switch, is used for interacting with an operator, can also perform data input, result output and operation state monitoring, can perform box lifting code and verification code input through the integrated machine, submits data to the background data processing module for verification and receives a feedback result of the background data processing module, and can display the current operation state to the operator; the integrated machine is also connected with a printer through a USB printing line, the printer is arranged close to the integrated machine, a receipt printing outlet is fixedly arranged on the outer surface of the front side of the cabinet body, and the printer is used for receiving a printing command and content from the integrated machine to complete the printing of a receipt; in the invention, a first programmable serial server and a second programmable serial server can convert the instruction of a foreground information processing module and send the instruction to a three-dimensional coordinate main control module through an RS232 interface and a converter, and simultaneously collect the feedback result of the three-dimensional coordinate main control module and transmit the feedback result to an integrated machine through an RJ45 interface, and in addition, collect the data transmitted by a first scanner and a second scanner through the RS232 interface and send the data to the integrated machine through an RJ45 interface; the data switch is used for exchanging network data of equipment including a computer where the all-in-one machine, the first programmable serial server, the second programmable serial server and the background data processing module are located, and is in communication connection with the equipment through a network cable; the commercial power is electrically connected with a switching power supply, the switching power supply is used for converting 220V alternating current into corresponding 5V switching power supply, 12V switching power supply and 24V switching power supply, wherein the 5V switching power supply is electrically connected with the first scanner, the second scanner and the data switch and provides electric energy for the first scanner, the second scanner and the data switch; the all-in-one machine is used as a carrier for the foreground interaction module to run, the all-in-one machine mainly has the main functions of providing an interaction interface for an operator, being used as a starting point of the whole business process, inputting information including a suitcase bill number and a verification code in a program interface, displaying a data verification result, and displaying the whole running state of the current system by the program interface, prompting the operator how to operate and providing the operator with an electronic signature; the background data processing module is mainly used for verifying data such as the bill number of the suitcase, the verification code and the like, secondarily verifying lead seal information when the lead seal is completely distributed, feeding back a verification result to the foreground interaction module, meanwhile, the background data processing module is also used for being connected with a database, searching for a corresponding lead seal according to foreground data, generating a material taking instruction, and sending the material taking instruction to the three-dimensional coordinate main control module through the foreground interaction module to complete a material taking action; the background data processing module is in communication connection with a specific client service system and a database, sends acquired information to the client service system, receives a data processing result returned by the client service system, and simultaneously pushes the result to the foreground interaction module so as to facilitate man-machine interaction operation on the all-in-one machine; the invention also provides a database program in which a complete three-dimensional coordinate system information table is stored, so that data support is provided for accurately positioning the lead seal of the target, and the current state of each coordinate point is recorded, including whether the lead seal exists in the coordinate point, the type of the lead seal of the coordinate point and the current position information of the three-dimensional slider module.
2. The method of claim 1, wherein the lead seal storage drawer is used as a carrier for storing lead seals, the position information of the lead seal storage drawer is three-dimensional coordinate system information, the program confirms the accurate position of the lead seal according to the coordinate information, the lead seal to be taken is arranged on a horizontally arranged bearing plate, the bearing plate is fixedly connected with a vertical plate, the vertical plate is fixed on the left and right side walls of the cabinet body and the side wall of the middle plate of the cabinet body, a seesaw for lifting the lead seal is arranged at one end of the bearing plate away from the vertical plate, the seesaw is in a 7-shaped structure, the transverse end of the seesaw is arranged between the bearing plate and the lead seal, the vertical end of the seesaw is arranged at the front end of the bearing plate, the seesaw is connected with the bearing plate through a rotating shaft, the vertical end of the seesaw can be levered around the rotating shaft by a pushing block to fall into the carrying trolley, the carrying, the lead sealing device can move left and right along a guide rail parallel to a Z-axis lead screw, a guide rail seat is arranged between the guide rails which are vertical to each other, an inclined channel which is convenient for lead sealing to slide to a lead sealing outlet is arranged at one end of the Z-axis lead screw close to the lead sealing outlet, a supporting plate which is arranged on the carrying trolley and is far away from the inclined channel is arranged at the bottom of one end of the carrying trolley close to the inclined channel, an inclined guide plate is arranged at the bottom of one end of the carrying trolley close to the inclined channel, the guide plate firstly enters the inclined channel to drive the carrying trolley to incline so that the lead sealing in the carrying trolley slides to the inclined channel, wherein pushing blocks are arranged at two sides of the carrying trolley, under the combined action of the X-axis lead screw, the Z-axis lead screw and the Y-axis lead screw, the carrying trolley moves to the front side of the lead sealing to be taken, the seesaw is, and sending out the lead seal to be taken.
3. The method for intelligently and automatically dispensing lead seals according to claim 1, wherein the three-dimensional coordinate detection system is of a magnetic proximity switch structure, the total number of the three-dimensional coordinate detection system is 10, the number of the X-axis lead screws is 6, the number of the Y-axis lead screws is 2, the number of the Z-axis lead screws is 2, the positions of the current X-axis lead screws, the current Z-axis lead screws and the current Y-axis lead screws are recorded and information is fed back to the three-dimensional coordinate main control module by detecting the shielding or non-shielding state of the magnetic proximity switch, and meanwhile, the three-dimensional coordinate detection system can limit the operation range and the boundary of the three-dimensional slider module.
4. The method for intelligently and automatically dispensing lead seals according to claim 2, wherein the X-axis lead screw, the Z-axis lead screw and the Y-axis lead screw are ball screws, the X-axis lead screw, the Z-axis lead screw and the Y-axis lead screw are provided with slide block connecting pieces, and the bottoms of the X-axis lead screw, the Z-axis lead screw and the Y-axis lead screw are provided with aluminum profile bases for supporting and connecting.
5. The method for intelligently self-dispensing lead seals according to claim 1, wherein the converter is a semi-duplex converter.
6. The method for intelligently and automatically dispensing the lead seal as claimed in claim 1, wherein an IP visual intercom system is further arranged on the outer surface of the front side of the cabinet body, the IP visual intercom system is in communication connection with the data switch, the IP visual intercom system is used for carrying out real-time video and audio conversation, and when the operation state of the equipment is wrong, an operator can transfer to manual service through the IP visual intercom system.
7. The method for intelligently self-service dispensing of lead seals according to any one of claims 1-6, wherein a UPS is disposed on a mains line, the UPS has a certain cruising ability, and as an emergency mechanism of the device, when the mains of the system is cut off, the UPS can supply power to ensure that current data operation can be completed and data integrity and accuracy are ensured.
8. The method for intelligently and automatically dispensing lead seals according to any one of claims 1 to 6, wherein an air conditioner for adjusting temperature and humidity is arranged at the lower part of the inner cavity of the cabinet body, so that a relatively constant temperature and humidity environment is created in the cabinet body, and the normal operation of each device is ensured.
9. The method for intelligently and automatically dispensing lead seals according to claim 7, wherein an illuminating lamp for illumination is arranged at the upper part of the inner cavity of the cabinet body, the illuminating lamp is electrically connected with a mains supply, and an illuminating oil pump is arranged on a line.
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