CN109317845A - A kind of busbar bonding machine with multi-functional formula welding mould group - Google Patents
A kind of busbar bonding machine with multi-functional formula welding mould group Download PDFInfo
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- CN109317845A CN109317845A CN201810924127.0A CN201810924127A CN109317845A CN 109317845 A CN109317845 A CN 109317845A CN 201810924127 A CN201810924127 A CN 201810924127A CN 109317845 A CN109317845 A CN 109317845A
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- mould group
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- soldering tip
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- 238000003466 welding Methods 0.000 title claims abstract description 120
- 230000007246 mechanism Effects 0.000 claims abstract description 164
- 238000005476 soldering Methods 0.000 claims abstract description 99
- 238000006073 displacement reaction Methods 0.000 claims abstract description 36
- 238000004140 cleaning Methods 0.000 claims abstract description 23
- 230000033001 locomotion Effects 0.000 claims abstract description 17
- 230000001360 synchronised effect Effects 0.000 claims description 55
- 238000001514 detection method Methods 0.000 claims description 38
- 229910000679 solder Inorganic materials 0.000 claims description 34
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 33
- 238000001816 cooling Methods 0.000 claims description 32
- 238000007731 hot pressing Methods 0.000 claims description 32
- 230000005389 magnetism Effects 0.000 claims description 20
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 238000009415 formwork Methods 0.000 claims description 10
- 229910052742 iron Inorganic materials 0.000 claims description 8
- 230000001105 regulatory effect Effects 0.000 claims description 8
- 238000007664 blowing Methods 0.000 claims description 7
- 230000004807 localization Effects 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 26
- 230000008878 coupling Effects 0.000 description 8
- 238000010168 coupling process Methods 0.000 description 8
- 238000005859 coupling reaction Methods 0.000 description 8
- 230000000007 visual effect Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000002407 reforming Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 210000005239 tubule Anatomy 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910021419 crystalline silicon Inorganic materials 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K28/00—Welding or cutting not covered by any of the preceding groups, e.g. electrolytic welding
- B23K28/02—Combined welding or cutting procedures or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/003—Cooling means for welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The present invention provides a kind of busbar bonding machine with multi-functional formula welding mould group, including mobile mould group, positioning mechanism, welder and soldering tip cleaning mechanism.Mobile mould group includes X-axis displacement mould group, Y-axis displacement mould group, R axis rotating mechanism and Z axis displacement mould group.It includes the first sliding rail, the second sliding rail and the first sliding block that X-axis, which is displaced mould group, first sliding rail and the second sliding rail both ends are evenly laterally arranged, first sliding block can be set to transverse shifting on the first sliding rail and the second sliding rail, Y-axis, which is displaced mould group, has third sliding rail and third sliding block, third sliding rail is longitudinally disposed at the first sliding block lower end and is fixedly connected with the first sliding block, second sliding block, which can be longitudinally moved, to be set on third sliding rail, and R axis rotating mechanism is rotatablely arranged on the second sliding block.Welder can be made to realize movement and rotation in all directions through the invention, welded more acurrate, more abundant.
Description
Technical field
The present invention relates to photovoltaic equipment technical fields, and in particular to a kind of remittance with multi-functional formula welding mould group
Flow a bonding machine.
Background technique
Photovoltaic power generation will be used wider and wider as a kind of generally acknowledged clean energy resource, while also be continuously available state's housekeeping
Plan is vigorously supported.In current photovoltaic industry, in order to obtain required electric current, voltage and output power, need
Solar cell module is formed by techniques such as stacking, lamination, encapsulation after solar battery sheet is connected.In the crystalline silicon sun
In the manufacturing process of energy battery component, solar battery sheet is first generally welded into solar battery string with mutual latticing, then
It is welded by multiple solar battery string marshallings, then by the mutual latticing that the end of busbar and multiple solar battery strings is stretched out
It connects, electric current can be collected in terminal box outwardly to provide electric power by busbar.
It is one of indispensable technique in encapsulation process that busbar, which is welded on solar cell module, busbar
Welding generally welds both modes using soldering iron welding or the heating of hot pressing item, and current welding mould group function is more single, leads
Cause the production efficiency of solar cell module welding lower.
Summary of the invention
In view of the above-mentioned problems, the present invention proposes a kind of busbar bonding machine with multi-functional formula welding mould group, it is therefore an objective to
Solve the problems, such as that welding mould group function is more single and causes welding efficiency lower.
The present invention relates to a kind of busbar bonding machines with multi-functional formula welding mould group, comprising: mobile mould group, localization machine
Structure, welder and soldering tip cleaning mechanism；The mobile mould group includes for laterally driven X-axis displacement mould group, for longitudinal
Y-axis displacement mould group, the R axis rotating mechanism for rotating driving and the Z axis for vertically driving of driving are displaced mould group；The X
Axle position shifting formwork group includes the first sliding rail, the second sliding rail and the first sliding block, and first sliding rail is concordant with second sliding rail both ends
Ground is laterally arranged, and first sliding block can be set to transverse shifting on first sliding rail and second sliding rail, the Y-axis
Be displaced mould group have third sliding rail and third sliding block, the third sliding rail be longitudinally disposed at first sliding block lower end and with it is described
First sliding block is fixedly connected, and second sliding block, which can be longitudinally moved, to be set on the third sliding rail, the R axis rotating mechanism
It can be rotatably arranged in the horizontal plane on second sliding block；The positioning mechanism respectively with X-axis displacement mould group, described
Y-axis is displaced mould group, the R axis rotating mechanism and Z axis displacement mould group and is electrically connected, the R axis rotating mechanism lower end and institute
It states positioning mechanism upper end to be fixedly connected, the side of vertically arranged Z axis displacement mould group and the fixed company of the positioning mechanism
It connects；The welder include two identical and symmetrically arranged welding structures, each welding structure include buffer gear and
Away from adjustment mechanism, the buffer gear upper end can be connect up or down with the other side of Z axis displacement mould group, the spacing
Adjustment mechanism is for moving horizontally two welding structures；The soldering tip cleaning mechanism is located at the welding plane of the welder
On, the soldering tip cleaning mechanism has rotatable wire brush, and it is vertical that the wire brush upper end is higher than the welder
The reached bottom of movement.
Preferably, the X-axis displacement mould group further includes X-axis power mould group, the X-axis power mould group includes first synchronous
Band, first synchronous belt are embedded in the groove on first sliding rail and can connect to transverse shifting with first sliding rail
It connects；First sliding block is to be arranged and be contained in first sliding rail interior frame perpendicular to first sliding rail, described the
The interior edge of the one end on one sliding block top is fixedly connected with first synchronous belt and is slidably connected with first sliding rail, and described
The other end on one sliding block top has extension, and the extension is slidably connected with second sliding rail.
Preferably, the Y-axis displacement mould group further includes Y-axis power mould group, the Y-axis power mould group includes second synchronous
Band, second synchronous belt are embedded in the groove of the third sliding rail and can be longitudinally moved with the third sliding rail and connect；
Second sliding block is snapped in the third sliding rail outer rim, second sliding block be fixedly connected with second synchronous belt and with institute
Third sliding rail is stated to be slidably connected.
Preferably, the busbar bonding machine with multi-functional formula welding mould group further includes power control cabinet, the power control cabinet
It is electrically connected respectively with the mobile mould group, the positioning mechanism, the welder and the soldering tip cleaning mechanism, it is described fixed
Position mechanism is CCD positioning system, and the CCD positioning system of welding mark and the power control cabinet are electrical on busbar for identification
Connection.
Preferably, the welding buffer gear includes buffer gear fixed link and the first buffer spring, the buffer gear
Fixed link can be connect up or down with the other side of Z axis displacement mould group, and first buffer spring upper end is delayed with described
Punch mechanism fixed link lower end is fixedly connected.
Preferably, the soldering tip magnetism servo-electric motor water-cooling includes water tank and water jet, the water jet is connected to the water tank.
Preferably, the welding structure No. first include soldering tip, the soldering tip be located at soldering tip magnetism servo-electric motor water-cooling lower end and
It is fixedly connected with the soldering tip magnetism servo-electric motor water-cooling.
Preferably, being welded with thermocouple temperature sensor by positon of near bottom on the soldering tip.
Preferably, the welder is that hot pressing hair style welds mould group, the welding structure is the first welding structure, described
Spacing adjusting mechanism is soldering tip spacing adjusting mechanism, and the buffer gear is welding buffer gear, and each first welding structure is also
It is welded including the first connecting plate, the first connection frame, the first link block, postwelding air blowing cooling body, soldering tip magnetism servo-electric motor water-cooling and hot pressing item
Head；Two the first connecting plates arranged side by side can be connect with Z axis displacement mould group up or down respectively, first connection
Frame back and first connecting plate are connect horizontally moveablely, the soldering tip for moving horizontally first connection frame
Spacing adjusting mechanism is located on the outside of first connection frame, first connection frame have the first branch being distributed from top to bottom,
Second branch and third branch, the welding buffer gear, which is arranged in first branch and fixes with first branch, to be connected
It connects, the welding buffer gear lower end is fixedly connected with first link block, and first link block is arranged in described second
It being fixedly connected in branch and with second branch, first link block lower end is fixedly connected with the soldering tip magnetism servo-electric motor water-cooling,
The postwelding air blowing cooling body is fixedly connected on the outside of the soldering tip magnetism servo-electric motor water-cooling, and the hot pressing soldering tip is fixedly connected on institute
It states soldering tip magnetism servo-electric motor water-cooling lower part, is welded with temperature sensor by positon of near bottom on the hot pressing soldering tip；The weldering packet height is examined
Surveying mechanism includes two first weldering packet height detection mechanisms, and described two first welderings packet height detection mechanism structures are identical and distinguish
It is set in two the first welding structures, each first weldering packet height detection mechanism is close to corresponding first link block
It is vertically arranged, and is fixedly connected with first connection frame.
Preferably, the welder is that soldering iron formula welds mould group, the welding structure is the second welding structure, between described
It is solder horn distance regulating mechanism away from adjustment mechanism, the buffer gear is buffer adjuster；Each second welding structure includes:
Second connecting plate, third link block, linking arm, automatic tin feeding machine, presser, send tin needle tubing and solder horn at the second connection frame；
Second connecting plate is fixedly connected with the automatic tin feeding machine, and second connection frame and second connecting plate horizontal can move
It connects dynamicly and second connection frame is located at the automatic tin feeding machine lower end, the solder horn distance regulating mechanism is located at described
On the outside of second connection frame, the buffer adjuster, which is arranged in second connection frame and fixes with second connection frame, to be connected
It connects, the buffer adjuster lower end is fixedly connected with the third link block, third link block lower part and the solder horn
It is fixedly connected, the presser is pivotably coupled on the side of second connecting plate, and the linking arm is L-shaped, institute
The one end for stating linking arm is fixedly connected on the third link block, and the other end of the linking arm send tin needle tubing that can turn with described
It connects dynamicly, the head of the solder horn and the head for sending tin needle tubing can be met at a bit, the weldering packet height detection mechanism
Including two second weldering packet height detection mechanisms, described two second weldering packet height detection mechanism structures are identical and are respectively arranged at
In two the second welding structures, each second weldering packet height detection mechanism is set vertically close to the corresponding third link block
It sets, and is fixedly connected with second connection frame.
Compared with prior art, there is busbar bonding machine of the invention multi-functional formula to weld mould group, can install hot pressing
Formula welds mould group or soldering iron formula welds mould group, can be needed to select different soldering tips according to different production, and soldering tip replacement is convenient,
Welding function diversification, improves the production efficiency of solar cell module welding.
Detailed description of the invention
Fig. 1 is the overall schematic of the busbar bonding machine that mould group is welded with multi-functional formula of one embodiment of the invention；
Fig. 2 is that another visual angle of the busbar bonding machine for welding mould group with multi-functional formula of one embodiment of the invention is integrally illustrated
Figure；
Fig. 3 is the schematic diagram for inventing the welding transformer of an embodiment；
Fig. 4 is the schematic diagram for inventing the X-axis displacement mould group of an embodiment；
Fig. 5 is the diagrammatic cross-section for inventing the cam bawl bearing of an embodiment；
Fig. 6 is the schematic diagram for inventing the Y-axis displacement mould group of an embodiment；
Fig. 7 is the first welded schematic diagram for inventing an embodiment；
Fig. 8 is the schematic diagram for inventing another visual angle of the first welding structure of an embodiment；
Fig. 9 is the schematic diagram for inventing the hot pressing soldering tip of an embodiment；
Figure 10 is the schematic diagram for inventing another visual angle of hot pressing soldering tip of an embodiment；
Figure 11 is the second welded schematic diagram for inventing an embodiment；
Figure 12 is the schematic diagram at another visual angle of the second welding structure of one embodiment of the invention；
Figure 13 is the second welded stereoscopic schematic diagram of one embodiment of the invention；
Figure 14 is the diagrammatic cross-section of the soldering tip cleaning mechanism of one embodiment of the invention；
Figure 15 is the overall schematic of the soldering tip cleaning mechanism of one embodiment of the invention；
Figure 16 is the stereoscopic schematic diagram of the soldering tip cleaning mechanism of one embodiment of the invention；
Figure 17 is the schematic diagram of the battery component conveying mechanism of one embodiment of the invention；
In figure: 1- cabinet；11- control device；111- display screen；112- touch screen；113- mouse-keyboard pallet；12- Quick Release dimension
Repair door；13- power control cabinet；2- moves mould group；21-X axle position shifting formwork group；The first sliding rail of 211-；The second sliding rail of 212-；213- first
Sliding block；2131- welding transformer；2132- extension；21321- cam bawl bearing；214-X axis power mould group；2141- first
Synchronous belt；2142-X shaft cable drag chain；2143- X-axis power mould group drives cylinder；22-Y axle position shifting formwork group；221- third is sliding
Rail；The second sliding block of 222-；223- Y-axis power mould group；The second synchronous belt of 2231-；2232-Y shaft cable drag chain；2233- Y-axis is dynamic
Power mould group drives cylinder；23-Z axle position shifting formwork group；The 4th sliding rail of 231-；232-Z axis power mould group；2321- Z axis is displaced mould group
Drive cylinder；24-R axis rotating mechanism；3- positioning mechanism；4- welder；The first welding structure of 41-；The first connecting plate of 411-；
4111- graduated scale；The first connection frame of 412-；The second link block of 4121-；The first branch of 4122-；The second branch of 4123-；4124-
Third branch；413- soldering tip spacing adjusting mechanism；4131- the first adjustment bolt；414- welds buffer gear；4141- buffer
Structure fixing piece；The first buffer spring of 4142-；The first link block of 415-；416- postwelding air blowing cooling body；417 soldering tip water cooling units
Structure；418- hot pressing soldering tip；4181- thermocouple temperature sensor；The second welding structure of 42-；The second connecting plate of 421-；4211-
4th link block；The second connection frame of 422-；423- third link block；424- linking arm；425- automatic tin feeding machine；426- solder horn
Distance regulating mechanism；4261- second adjustment bolt；427- buffer adjuster；4271- buffer adjuster fixing piece；4272- second
Buffer spring；428- presser；429- send tin needle tubing；430- solder horn；5- battery panel components conveying mechanism；51- conveyer
Structure frame；52- transmission mechanism；521- conveying mechanism synchronous belt；53- reforms mechanism；531- laterally reforms bar；5311- first
Cylinder；532- longitudinally reforms bar；The second cylinder of 5321-；6- soldering tip cleaning mechanism；61- brush motor；62- shield；621-
Opening；63- shaft coupling；64- cleaning mechanism bearing；65- wire brush；78- welds packet height detection mechanism；The weldering packet height of 7- first is examined
Survey mechanism；71- first detects camera；The first digital signal processor of 72-；73- first laser transmitter；The weldering packet height of 8- second
Testing agency；81- second detects camera；The second digital signal processor of 82-；83- second laser transmitter.
Specific embodiment
To make to have further understanding to the purpose of the present invention, construction, feature and its function, hereby cooperate embodiment detailed
It is described as follows.
Incorporated by reference to the busbar for welding mould group with multi-functional formula for referring to Fig. 1 to Figure 13, Fig. 1 being one embodiment of the invention
The overall schematic of bonding machine, Fig. 2 are the busbar bonding machine that mould group is welded with multi-functional formula of one embodiment of the invention
Another visual angle overall schematic, Fig. 3 are the schematic diagram for inventing the welding transformer of an embodiment, and Fig. 4 is the X for inventing an embodiment
The schematic diagram of axle position shifting formwork group, Fig. 5 are the schematic diagram for inventing the cam bawl bearing of an embodiment, and Fig. 6 is one embodiment of invention
Y-axis displacement mould group schematic diagram, Fig. 7 be invent an embodiment the first welded schematic diagram, Fig. 8 be invention one implementation
The schematic diagram at another visual angle of the first welding structure of example, Fig. 9 are the schematic diagram for inventing the soldering tip of an embodiment, and Figure 10 is invention one
The schematic diagram at another visual angle of the soldering tip of embodiment, Figure 11 are the second welded schematic diagram for inventing an embodiment, Figure 12
For the schematic diagram at another visual angle of the second welding structure of one embodiment of the invention, Figure 13 is second welding of one embodiment of the invention
The stereoscopic schematic diagram of structure.A kind of busbar bonding machine with multi-functional formula welding mould group of the invention includes: cabinet 1, moves
Dynamic model group 2, positioning mechanism 3, welder 4, weldering packet height detection mechanism 78 and battery panel components conveying mechanism 5.
Continuing with combining referring to fig. 2, cabinet 1 includes multiple Quick Release maintenance door 12, power control cabinet 13 and control device 11, multiple
Quick Release maintenance door 12 is removable installed in 1 front of cabinet, and power control cabinet 13 is set to 1 front of cabinet, and control device 11 is set to
1 side of cabinet.Preferably, control device 11 includes display screen 111, touch screen 112 and the mouse button pan arrest being distributed from top to bottom
Disk 113, display screen 111, touch screen 112 and mouse-keyboard pallet 113 are electrically connected with power control cabinet 13 respectively.
Mobile mould group 2, positioning mechanism 3, welder 4 and battery panel components conveying mechanism 5 are all set in cabinet 1, fixed
Position mechanism 3 and mobile mould group 4 are electrically connected, and mobile mould group 2, positioning mechanism 3, welder 4 and solar panel conveying assembly 5 are distinguished
It is electrically connected with power control cabinet 13.Mobile mould group 2 is located at the top inside cabinet 1, and mobile mould group 2 includes laterally driven X-axis position
Shifting formwork group 21, the Y-axis of zigzag tread patterns displacement mould group 22, the Z axis displacement mould group 23 vertically driven and R axis rotating mechanism 24, are used for
The positioning mechanism 3 for positioning the welding position of busbar is fixedly connected with the Z axis being vertically arranged displacement 23 side of mould group, X-axis displacement
Mould group 21, Y-axis displacement mould group 22, Z axis displacement mould group 23 and R axis rotating mechanism 24 are electrically connected with positioning mechanism 3 respectively, welding
Device 4 can be connect up or down with the other side of Z axis displacement mould group 23, and weldering packet height detection mechanism 78 is located at welder 4
It side and is fixedly connected with welder 4.
Continuing with combining referring to fig. 4 and Fig. 5, it is preferable that it includes the first sliding rail 211, the second sliding rail that X-axis, which is displaced mould group 21,
212, X-axis power mould group 214 and the first sliding block 213, the first sliding rail 211 and 212 first and last end of the second sliding rail are evenly laterally arranged
Upper end inside cabinet 1.X-axis power mould group 214 includes the first synchronous belt 2141, and it is sliding that the first synchronous belt 2141 is embedded in first
It can be connect to transverse shifting in groove on rail 211 and with the first sliding rail 211.First sliding block 213 is perpendicular to the first sliding rail 211
It is arranged and the first sliding rail 211 is contained in interior frame, the interior edge of the one end on 213 top of the first sliding block and the first synchronous belt 2141
It is fixedly connected and is slidably connected with the first sliding rail 211, the other end on 213 top of the first sliding block has extension 2132, extends
Portion 2132 is slidably connected with the second sliding rail 212, the lower section of extension 2132 with the contact position of the second sliding rail 212 be provided with to from
The cam bawl bearing 21321 of dynamic adjustment walking track, the axis of cam bawl bearing 21321 is vertical with the second sliding rail 212, convex
Wheel roller bearing 21321 can reduce the stress that the second sliding rail 212 is subject to when the first sliding block 213 moves, and can also adjust automatically
The direction of travel of whole first sliding block 213 guarantees the first sliding block 213 always successfully along horizontal motion without card
, in practical applications, cam bawl bearing 21321 can select the wide column cam roller shaft that can bear biggish tilting moment
It holds.Further, X-axis power mould group 214 further includes two the first synchronous pulley (not shown), X-axis power mould group driving cylinder
2143 and X-axis cable-pulling chain 2142, two the first synchronous pulleys be rotatablely arranged at the first and last two of the first sliding rail 211 respectively
End, the first synchronous belt 2141 is closed loop and both ends are wound in respectively on two the first synchronous pulleys, and X-axis power mould group drives cylinder
2143 are electrically connected with power control cabinet 13, and X-axis power mould group drives cylinder 2143 to make wherein the one of two the first synchronous pulleys
A rotation, one end of X-axis cable-pulling chain 2142 are fixedly connected with the first sliding block 213, the other end of X-axis cable-pulling chain 2142 and
One sliding rail 211 is fixedly connected.In the particular embodiment, power control cabinet 13 can drive cylinder 2143 to drive by X-axis power mould group
One of rotation of dynamic two the first synchronous pulleys, the first synchronous belt of one of drive 2141 of two the first synchronous pulleys
Horizontal movement, the first synchronous belt 2141 drive two the first synchronous pulleys in another rotate simultaneously, and then drive first cunning
The horizontal movement on the first sliding rail 211 and the second sliding rail 212 of block 213.
Continuing with referring to Fig. 3, it is preferable that the first sliding block 213 further includes welding transformer 2131, and welding transformer 2131 is solid
Surely be connected on the first sliding block 213, welding transformer 2131 and welder 4 are electrically connected, welding transformer 2131 with it is automatically controlled
Cabinet 13 is electrically connected, and power control cabinet 13 can adjust welder 4 to the weld strength of busbar by welding transformer 2131.
Continuing with combination referring to Fig. 6, it is preferable that it includes third sliding rail 221, Y-axis power mould group 223 that Y-axis, which is displaced mould group 22,
With the second sliding block 222, third sliding rail 221 is fixedly connected along the lower frame of the first sliding block 213 with the first sliding block 213, Y-axis power
Mould group 223 include the second synchronous belt 2231, the second synchronous belt 2231 be embedded in the groove of third sliding rail 221 and with third sliding rail
221 can be longitudinally moved connection.Second sliding block 222 is snapped in 221 outer rim of third sliding rail, the second sliding block 222 and the second synchronous belt
2231 are fixedly connected and are slidably connected with third sliding rail 221.Further, Y-axis power mould group 223 further includes two second synchronizations
Belt wheel (not shown), Y-axis power mould group driving cylinder 2233 and Y-axis cable-pulling chain 2232, two the second synchronous pulleys respectively can
It is rotatably arranged in the head and end of third sliding rail 221, the second synchronous belt 2231 is closed loop and both ends are wound in two the respectively
On two synchronous pulleys, Y-axis power mould group drives cylinder 2233 and power control cabinet 13 to be electrically connected, and Y-axis power mould group drives cylinder
2233 one of rotation to make two the second synchronous pulleys, one end of Y-axis cable-pulling chain 2232 and the second sliding block 222 are solid
Fixed connection, the other end of Y-axis cable-pulling chain 2232 are fixedly connected with third sliding rail 221.In the particular embodiment, power control cabinet 13
Cylinder 2233 can be driven to drive one of rotation of two the second synchronous pulleys by Y-axis power mould group, two second same
2231 horizontal movement of the second synchronous belt of one of drive of belt wheel is walked, the second synchronous belt 2231 drives two the second synchronous pulleys
In another rotate simultaneously, and then drive the second longitudinal movement on third sliding rail 221 of sliding block 222.
Continuing with combining referring to Fig. 1, R axis rotating mechanism 24 is rotatably coupled with the second sliding block 222, R axis rotating mechanism
24 lower ends are fixedly connected with 3 upper end of positioning mechanism, and 3 side of positioning mechanism is fixedly connected with vertically arranged Z axis displacement mould group 23,
Preferably, R axis rotating mechanism 24 includes R axis rotating mechanism driving motor and R axis rotary shaft, R axis rotating mechanism driving motor and R
Axis rotary shaft is fixedly connected, the rotation of R axis rotating mechanism driving motor rotate driving R axis rotary shaft.
Continuing with combining referring to Fig. 8, it includes the 4th sliding rail 231 and Z axis power mould group 232 that Z axis, which is displaced mould group 23, and Z axis is dynamic
Power mould group 232 includes two third synchronous pulley (not shown), third synchronous belt (not shown), Z axis power mould group driving cylinder
2321 and Z axis cable-pulling chain (not shown), two third synchronous pulleys be rotatablely arranged at respectively the 4th sliding rail 231 up and down
Both ends, third synchronous belt is closed loop and both ends are wound in respectively on two third synchronous pulleys.Z axis power mould group drives cylinder
2321 are electrically connected with power control cabinet 13, and Z axis power mould group drives cylinder 2321 to make wherein the one of two third synchronous pulleys
A rotation.One end of Z axis cable-pulling chain is fixedly connected with welder 4, the other end of Z axis cable-pulling chain and the 4th sliding rail 231
It is fixedly connected.Welder 4 is snapped in 231 outer rim of the 4th sliding rail, and welder 4 is fixedly connected with third synchronous belt and with the 4th
Sliding rail 231 is slidably connected.In the particular embodiment, power control cabinet 13 can control positioning by control R axis rotating mechanism 24
Mechanism 3 rotates in the horizontal plane, rotates in the horizontal plane to control welder 4.Further, power control cabinet 13 can pass through
One of rotation of two third synchronous pulleys is driven to drive third synchronous belt vertical motion, third synchronous belt drives two the
Another in three synchronous pulleys rotates simultaneously, and then drives the vertical motion on the 4th sliding rail 231 of welder 4.
Mould group 21 is displaced by X-axis, Y-axis is displaced mould group 22, Z axis is displaced mould group 23 and R axis rotating mechanism 24, welder
4 may be implemented lateral, longitudinal direction, vertical and rotation, and so flexibly motion mode can make welding range wider, and can be real
Existing welding in all directions, reduces rosin joint rate.
Preferably, positioning mechanism 3 is CCD positioning system, and CCD positioning system includes image component, CCD camera, illumination
Component and software control tool, CCD positioning system and power control cabinet 13 are electrically connected.In the particular embodiment, behaviour can be passed through
Control the setting welding of device 11 points, welding position and welding spacing, and then the trend of the mobile mould group 2 of initial setting.Further,
There are multiple welding marks that can be identified by CCD positioning system, CCD positioning system successively recognizes the need for welding on busbar
Point can further control the trend of mobile mould group, precisely control the position of welding.
Continuing with combining referring to Fig. 7, Fig. 8, Fig. 9 and Figure 10, in one embodiment, welder 4 can be thermal head
(Hot bar) formula welds mould group, and the welder 4 that Hot bar formula welds mould group includes two identical and symmetrically arranged first
Welding structure 41, each first welding structure 41 include the first connecting plate 411, the first connection frame 412, soldering tip spacing adjusting mechanism
413, buffer gear 414, the first link block 415, postwelding air blowing cooling body 416, soldering tip magnetism servo-electric motor water-cooling 417 and hot pressing item are welded
Soldering tip 418.Two the first connecting plates 411 arranged side by side can be connect with Z axis displacement mould group 23 up or down respectively, and first connects
412 back of frame and the first connecting plate 411 is connect to connect horizontally moveablely.Soldering tip for moving horizontally the first connection frame 412
Spacing adjusting mechanism 413 is located at 412 outside of the first connection frame.First connection frame 412 has the first branch being distributed from top to bottom
4122, the second branch 4123 and third branch 4124, welding buffer gear 414 be arranged in the first branch 4122 and with first point
Branch 4122 is fixedly connected, and welding 414 lower end of buffer gear is fixedly connected with the first link block 415, and the first link block 415 is arranged in
It is fixedly connected in second branch 4123 and with the second branch 4123,415 lower end of the first link block and soldering tip magnetism servo-electric motor water-cooling 417 are fixed
Connection, it is preferable that soldering tip magnetism servo-electric motor water-cooling 417 includes water tank and water jet, and water jet is connected to water tank, postwelding air blowing cooling body
416 are fixedly connected on 417 outside of soldering tip magnetism servo-electric motor water-cooling.Hot pressing soldering tip 418 is fixedly connected on 417 lower part of soldering tip magnetism servo-electric motor water-cooling,
Preferably, thermocouple temperature sensor 4181, the survey of such temperature sensor are welded with by positon of near bottom on hot pressing soldering tip 418
Warm range is wider.Welding packet height detection mechanism 78 includes two first weldering packet height detection mechanisms 7, and two first weldering packet height are examined
Survey 7 structure of mechanism is identical and is respectively arranged in two the first welding structures 41, and each first weldering packet height detection mechanism 7 is close
The first corresponding link block 415 is vertically arranged, and is fixedly connected with the first connection frame 412.In the particular embodiment, fixed
The X-axis that position mechanism 3 controls in movement mould group 2 is displaced mould group 21 and Y-axis displacement mould group 22 for the positioning of hot pressing soldering tip 418 to welding
Behind point top, R axis rotating mechanism 24 is finely adjusted the soldering angle of hot pressing soldering tip 418, and being arranged by control device 11 needs
The preset temperature to heat to hot pressing soldering tip 418, control device 11 control welding transformer 2131 to heat by power control cabinet 13
Press strip soldering tip 418 is heated to preset temperature, and then, Z axis displacement mould group 23 controls hot pressing soldering tip 418 and drops at busbar,
After hot pressing soldering tip 418 melts the tin carried on busbar, Z axis is displaced mould group 23 and controls the rising of hot pressing soldering tip 418, to
After tin is cooling, the welding of the welding point is completed.After continuous welding repeatedly, the temperature of soldering tip is higher, can pass through weldering at this time
After-blow air cooling mechanism 416 blows to hot pressing soldering tip 418, while can also be welded by soldering tip magnetism servo-electric motor water-cooling 417 to hot pressing item
First 418 water spray, realizes the cooling of hot pressing soldering tip 418.
Continuing with combine referring to Fig. 7, it is preferable that soldering tip spacing adjusting mechanism 413 include the first adjustment bolt 4131, first
The side of connection frame 412 has the second link block 4121, and the second link block 4121 is fixedly connected with the first connection frame 412, and first
Adjustment bolt 4131 is successively rotatably arranged in the second link block 4121 and the first connecting plate 411, can be by revolving respectively
Turn the spacing between two the first welding structures 41 of adjustment of the first adjustment bolt 4131 in two the first welding structures 41, in turn
Adjust the spacing between two corresponding hot pressing soldering tips 418 of the first welding structure 41.
Continuing with combination referring to Fig. 8, it is preferable that the first weldering packet height detection mechanism 7 includes the first detection camera 71, first
Digital signal processor 72 and first laser transmitter 73, the first detection 71 camera lens of camera is arranged downward, at the first digital signal
Reason 72 side of device is fixedly connected with the first detection 71 side of camera, and 72 lower end of the first digital signal processor and first laser emit
73 upper end of device is fixedly connected, and the first digital signal processor 73 is fixedly connected with the first branch 4122 and the second branch 4123, the
Three branches 4124 are located at 73 lower section of first laser transmitter, and third branch 4124 has an aperture, and aperture is located at first laser
The underface of transmitter 73, the first digital signal processor 72 are electrically connected with power control cabinet 13.Further, the first detection camera
71 be the higher CCD area array cameras of resolution ratio.First laser transmitter 73 is launched to weldering packet has certain angle with vertical direction
The laser of degree, laser contact to weldering packet back reflection to first detection camera 71 on, first detection camera 71 will reflect into come swash
The position signal of light passes to the first digital signal processor 72, and the first digital signal processor 72 is calculated by trigonometric function
73 bottom end of first laser transmitter is at a distance from weldering packet, so that weldering packet height is calculated, if weldering packet height is too low, the first number letter
Unqualified information is then sent on display screen 111 by power control cabinet 13 by number processor 72, issues alarm on display screen 111 immediately
Signal.Testing agency's reaction of such structure is sensitiveer, and testing result is more accurate.
Continuing with combination referring to Fig. 8, it is preferable that welding buffer gear 414 includes buffer gear fixed link 4141 and first
Buffer spring 4142,4141 outer of buffer gear fixed link are fixedly connected with edge in the first connection frame 412, the first buffer spring
4142 upper ends are fixedly connected with 4141 lower end of buffer gear fixed link, and the first buffer spring 4142 can mitigate hot pressing soldering tip
418 vibration in movement and rotation avoids vibration from influencing welding quality.
Continuing with combination referring to Fig. 7, it is preferable that between having on the first connecting plate 411 to observe between two soldering tips
Away from graduated scale 4111, graduated scale 4111 is located at the top of the first connection frame 412, in practical applications, two hot pressing soldering tips 418
Between spacing to can be set as the distance between two point adjacent on busbar equal, so can once weld two points
Position, improves speed of welding.
Continuing with combining referring to Figure 11, Figure 12 and Figure 13, in another embodiment, welder can weld for soldering iron formula
Mould group, soldering iron formula weld mould group welder include two identical and symmetrically arranged second welding structures 42, each second
Welding structure 42 includes the second connecting plate 421, the second connection frame 422, third link block 423, linking arm 424, automatic tin feeding machine
425, solder horn distance regulating mechanism 426, buffer adjuster 427, presser 428, send tin needle tubing 429 and solder horn 430.The
The one side of two connecting plates 421 and Z axis displacement mould group 23 can be connect up or down, the another side of the second connecting plate 421 and automatic
Tin machine 425 is sent to be fixedly connected, the second connection frame 422 and the second connecting plate 421 are connect horizontally moveablely and the second connection frame 422
Positioned at 425 lower end of automatic tin feeding machine, it is preferable that be provided in automatic tin feeding machine 425 and send tin motor to adjust tin feeding amount, sent
Tin motor and power control cabinet 13 are electrically connected.Solder horn distance regulating mechanism 426 is located at 422 outside of the second connection frame.Buffering is adjusted
Device 427 is arranged in the second connection frame 422 and is fixedly connected with the second connection frame 422, and 427 lower end of buffer adjuster and third connect
It connects block 423 to be fixedly connected, 423 lower part of third link block is fixedly connected with solder horn 430.Presser 428 is rotatably attached
In on the side of the second connecting plate 421, linking arm 424 is L-shaped, and one end of linking arm 424 is fixedly connected on third link block 423
On, the other end of linking arm 424 is rotatably coupled with tin needle tubing 429 is sent.Tin needle tubing 429 is sent to pass through with automatic tin feeding machine 425
The connection of one tubule, the head of solder horn 430 and send the head of tin needle tubing 429 that can meet at a bit.Packet height detection mechanism 78 is welded to wrap
Two second weldering packet height detection mechanisms 8 are included, two second weldering packet 8 structures of height detection mechanism are identical and are respectively arranged at two
In second welding structure 42, each second weldering packet height detection mechanism 8 is set vertically close to corresponding third link block 423
It sets, and is fixedly connected with the second connection frame 422.In the particular embodiment, positioning mechanism 3 controls the X-axis position in mobile mould group 2
After shifting formwork group 21 and Y-axis displacement mould group 22 position solder horn 430 to pad, R axis rotating mechanism 24 is to solder horn 430
Soldering angle be finely adjusted, by control device 11 be arranged need to solder horn 430 heat preset temperature, control device 11
Welding transformer 2131 is controlled by power control cabinet 13 and is heated to preset temperature to solder horn 430, and solder horn 430 reaches preset temperature
Afterwards, then by presser 428 busbar is pushed down, send tin motor to send solder to sending at tin needle tubing 429 by tubule, linking arm
424 rotations are to sending the solder of 429 syringe needle of tin needle tubing to encounter solder horn 430, after solder is heated and is melted into molten, linking arm
424 revolutions make solder leave solder horn 430, finally, the welding point that solder horn 430 specifies the soldering of molten to busbar
On, after tin is cooling, the welding of the welding point is completed.
Continuing with combining referring to Figure 12, it is preferable that the second weldering packet height detection mechanism 8 includes the second detection camera 80, the
Two digital signal processor 82 and second laser transmitter 83, the second detection 81 camera lens of camera are arranged downward, the second digital signal
Processor 82 is fixedly connected with the second connection frame 422,82 side of the second digital signal processor and the second detection 81 side of camera
It is fixedly connected, 82 lower end of the second digital signal processor is fixedly connected with 83 upper end of second laser transmitter, the second digital signal
Processor 82 and power control cabinet 13 are electrically connected.Further, the second detection camera 81 is the higher CCD area array cameras of resolution ratio.
Second laser transmitter 83 launches the laser for having certain angle with vertical direction, laser contact to weldering packet back reflection to weldering packet
Onto the second detection camera 81, the position signal for reflecting into the laser come is passed to the second digital signal by the second detection camera 81
Processor 82, the second digital signal processor 82 by trigonometric function calculate 83 bottom end of second laser transmitter and weldering packet away from
From to calculate weldering packet height, if weldering packet height is too low, the second digital signal processor 82 will not conformed to by power control cabinet 13
Lattice information is sent on display screen 111, issues alarm signal immediately on display screen 111.Such structure testing agency reaction compared with
Sensitive, testing result is more accurate.
Continuing with combination referring to Figure 13, it is preferable that solder horn distance regulating mechanism 426 includes second adjustment bolt 4261,
The side of second connecting plate 421 has the 4th link block 4211, and the 4th link block 4211 is fixedly connected with the second connecting plate 421,
Second adjustment bolt 4261 is successively rotatably arranged in the 4th link block 4211 and the second connection frame 422.It can be by dividing
Not Xuan Zhuan the second adjustment bolt 4261 in two the second welding structures 42 adjust the spacing between two the second welding structures 42,
And then adjust the spacing between two corresponding solder horns 430 of the second welding structure 42.
Continuing with combination referring to Figure 11, it is preferable that buffer adjuster 427 includes buffer adjuster fixed link 4271 and second
Buffer spring 4272,4271 outer of buffer adjuster fixed link are fixedly connected with edge in the second connection frame 422, the second buffer spring
4272 upper ends are fixedly connected with 4271 lower end of buffer adjuster fixed link, and the second buffer spring 4272 can mitigate solder horn 430
Vibration in movement and rotation avoids vibration from influencing welding quality.
Incorporated by reference to referring to Figure 17, schematic diagram of the Figure 17 for the battery panel components conveying mechanism of one embodiment of the invention, battery
Board group part conveying mechanism 5 is set on the table top of 4 lower section of welder, and battery panel components conveying mechanism 5 includes conveying mechanism frame
Frame 51, transmission mechanism 52 and the mechanism 53 that reforms, transmission mechanism 52 are evenly distributedly fixedly installed on conveying mechanism frame 51, return
Positive mechanism 53 is movably distributed in the surrounding of conveying mechanism frame 51.Preferably, transmission mechanism 52 includes multiple conveying mechanisms
Synchronous belt 521, the mechanism that reforms 53 include that multiple transverse directions reform bar 531 and multiple longitudinal directions are reformed bar 532, conveying mechanism frame
51 be rectangle, and multiple conveying mechanism synchronous belts 521 are equally spaced on conveying mechanism frame 51, and multiple conveying mechanisms are synchronous
With 521 each parallel to conveying mechanism frame 51 longitudinal edge be arranged, the both ends of each conveying mechanism synchronous belt 521 are connected to defeated
It send on two horizontal edges of institutional framework 51, multiple transverse directions bar 531 of reforming is equally spaced in two cross of conveying mechanism frame 51
On the inside of side, each transverse direction reforms bar 531 with the first cylinder 5311 that can be allowed to vertically and vertically move, multiple first cylinders
5311 are fixedly connected with the horizontal edge of conveying mechanism frame 51 respectively, and multiple longitudinal directions bar 532 of reforming is equally spaced in conveying mechanism
On the inside of two longitudinal edges of frame 51, bar 532 of reforming longitudinally in each has and can be allowed to the second lateral and vertically movable cylinder
5321, multiple second cylinders 5321 are fixedly connected with the longitudinal edge of conveying mechanism frame 51 respectively.In practical applications, multiple conveyings
Mechanism synchronous belt 521 transports battery strings and busbar to be welded to the center of conveying mechanism frame 51, and multiple first
Cylinder 5311 controls the multiple transverse directions being distributed at 51 two horizontal edges of conveying mechanism frame respectively and reforms 521 elder generation of bar straight up
It is mobile, then vertically moved respectively to the center of conveying mechanism frame 51, until stop movement after touching battery strings edge, it is multiple
Second cylinder 5321 controls the multiple longitudinal directions being distributed at 51 two longitudinal edges of conveying mechanism frame respectively and reforms 532 elder generation of bar vertically
It moves up, then mobile to the central cross of conveying mechanism frame 51 respectively, until stop movement after touching battery strings edge,
Battery strings and busbar to be welded can so be firmly fixed from surrounding.
Incorporated by reference to referring to Fig. 1, Figure 14, Figure 15 and Figure 16, Figure 14 is cuing open for the soldering tip cleaning mechanism of one embodiment of the invention
Face schematic diagram, Figure 15 are the overall schematic of the soldering tip cleaning mechanism of one embodiment of the invention, and Figure 16 is one embodiment of the invention
Soldering tip cleaning mechanism stereoscopic schematic diagram.Preferably, a kind of busbar weldering with multi-functional formula welding mould group of the invention
Picking further includes soldering tip cleaning mechanism 6, and soldering tip cleaning mechanism 6 and conveying mechanism frame are in the same plane, and close to conveying
One longitudinal edge of institutional framework.Soldering tip cleaning mechanism 6 includes brush motor 61, shield 62, shaft coupling 63, cleaning mechanism bearing
64 and wire brush 65, brush motor 61 be fixedly connected with shield 62, shaft coupling 63, wire brush 65 and cleaning mechanism bearing 64 are equal
In shield 62,62 upper end of shield has the opening to make a part on 65 top of wire brush expose shield 62
621,65 upper end of wire brush is higher than bottom reached by 4 vertical motion of welder, shaft coupling 63 and the brush with main shaft
The main shaft of motor 61 is fixedly connected, and wire brush 65 is surrounded on the setting of shaft coupling 63 and is fixedly connected with shaft coupling 63, cleaning mechanism
It along being rotatably coupled with shaft coupling 63 in bearing 64, is fixedly connected, brushes inside 64 outer of cleaning mechanism bearing and shield 62
Sub- motor 61 drives wire brush 65 to rotate by shaft coupling 63.When hot pressing soldering tip 418 or solder horn 430 have welded section of bus
After item, it can be stained with remaining tin on hot pressing soldering tip 418 or solder horn 430, it can be by moving mould group 2 for hot pressing soldering tip
418 or solder horn 430 move at wire brush 65, the wire brush 65 of rotation can quickly remove remaining tin.
Compared with prior art, there is busbar bonding machine of the invention multi-functional formula to weld mould group, can install hot pressing
Formula welds mould group or soldering iron formula welds mould group, can be needed to select different soldering tips according to different production, and soldering tip replacement is convenient,
Welding function diversification, improves the production efficiency of solar cell module welding.
The present invention is described by above-mentioned related embodiment, however above-described embodiment is only to implement example of the invention.
It must be noted that the embodiment disclosed is not limiting as the scope of the present invention.On the contrary, do not depart from spirit of the invention and
It is changed and retouched made by range, belongs to scope of patent protection of the invention.
Claims (10)
1. a kind of busbar bonding machine with multi-functional formula welding mould group, characterized by comprising: mobile mould group, localization machine
Structure, welder and soldering tip cleaning mechanism；
The mobile mould group includes being displaced mould group for laterally driven X-axis displacement mould group, for the Y-axis of zigzag tread patterns, being used for
It rotates the R axis rotating mechanism of driving and the Z axis for vertically driving is displaced mould group；X-axis displacement mould group include the first sliding rail,
Second sliding rail and the first sliding block, first sliding rail and second sliding rail both ends are evenly laterally arranged, first sliding block
Can be set to transverse shifting on first sliding rail and second sliding rail, Y-axis displacement mould group have third sliding rail and
Third sliding block, the third sliding rail is longitudinally disposed at first sliding block lower end and is fixedly connected with first sliding block, described
Second sliding block, which can be longitudinally moved, to be set on the third sliding rail, and the R axis rotating mechanism can rotationally be set in the horizontal plane
It is placed on second sliding block；
The positioning mechanism is displaced mould group, the R axis rotating mechanism and the Z with X-axis displacement mould group, the Y-axis respectively
Axle position shifting formwork group is electrically connected, and the R axis rotating mechanism lower end is fixedly connected with the positioning mechanism upper end, vertically arranged institute
The side for stating Z axis displacement mould group is fixedly connected with the positioning mechanism；
The welder include two identical and symmetrically arranged welding structures, each welding structure include buffer gear and
Away from adjustment mechanism, the buffer gear upper end can be connect up or down with the other side of Z axis displacement mould group, the spacing
Adjustment mechanism is for moving horizontally two welding structures；
The soldering tip cleaning mechanism is located in the welding plane of the welder, and the soldering tip cleaning mechanism has and can revolve automatically
The wire brush turned, the wire brush upper end are higher than bottom reached by the welder vertical motion.
2. a kind of busbar bonding machine with multi-functional formula welding mould group as described in claim 1, it is characterised in that the X
Axle position shifting formwork group further includes X-axis power mould group, and the X-axis power mould group includes the first synchronous belt, and first synchronous belt is inlayed
It can be connect to transverse shifting in the groove on first sliding rail and with first sliding rail；First sliding block be perpendicular to
First sliding rail setting and first sliding rail is contained in interior frame, the interior edge of the one end on first sliding block top with
First synchronous belt is fixedly connected and is slidably connected with first sliding rail, and the other end on first sliding block top has
Extension, the extension are slidably connected with second sliding rail.
3. a kind of busbar bonding machine with multi-functional formula welding mould group as described in claim 1, it is characterised in that the Y
Axle position shifting formwork group further includes Y-axis power mould group, and the Y-axis power mould group includes the second synchronous belt, and second synchronous belt is inlayed
It can be longitudinally moved in the groove of the third sliding rail and with the third sliding rail and connect；Second sliding block is snapped in described
Third sliding rail outer rim, second sliding block are fixedly connected with second synchronous belt and are slidably connected with the third sliding rail.
4. a kind of busbar bonding machine with multi-functional formula welding mould group as described in claim 1, it is characterised in that also wrap
Power control cabinet is included, the power control cabinet is cleaned with the mobile mould group, the positioning mechanism, the welder and the soldering tip respectively
Mechanism is electrically connected, and the positioning mechanism is CCD positioning system, and the CCD of welding mark is positioned on busbar for identification
System and the power control cabinet are electrically connected.
5. a kind of busbar bonding machine with multi-functional formula welding mould group as described in claim 1, it is characterised in that described
Welding buffer gear includes buffer gear fixed link and the first buffer spring, and the buffer gear fixed link and the Z axis are displaced
The other side of mould group can connect up or down, and first buffer spring upper end is fixed with buffer gear fixed link lower end
Connection.
6. a kind of busbar bonding machine with multi-functional formula welding mould group as described in claim 1, it is characterised in that described
Soldering tip magnetism servo-electric motor water-cooling includes water tank and water jet, and the water jet is connected to the water tank.
7. a kind of busbar bonding machine with multi-functional formula welding mould group as described in claim 1, it is characterised in that described
Welding structure No. first includes soldering tip, and the soldering tip is located at soldering tip magnetism servo-electric motor water-cooling lower end and consolidates with the soldering tip magnetism servo-electric motor water-cooling
Fixed connection.
8. a kind of busbar bonding machine with multi-functional formula welding mould group as claimed in claim 7, it is characterised in that described
Thermocouple temperature sensor is welded with by positon of near bottom on soldering tip.
9. a kind of busbar bonding machine with multi-functional formula welding mould group as described in claim 1, it is characterised in that described
Welder is that hot pressing hair style welds mould group, and the welding structure is the first welding structure, and the spacing adjusting mechanism is soldering tip
Spacing adjusting mechanism, the buffer gear are welding buffer gear, and each first welding structure further includes the first connecting plate, first
Connection frame, the first link block, postwelding air blowing cooling body, soldering tip magnetism servo-electric motor water-cooling and hot pressing soldering tip；Arranged side by side two
One connecting plate can be connect with Z axis displacement mould group up or down respectively, and first connection frame back and described first connects
Fishplate bar connects horizontally moveablely, and the soldering tip spacing adjusting mechanism for moving horizontally first connection frame is located at institute
It states on the outside of the first connection frame, first connection frame has the first branch, the second branch and the third branch being distributed from top to bottom,
The welding buffer gear is arranged in first branch and is fixedly connected with first branch, the welding buffer gear
Lower end is fixedly connected with first link block, first link block be arranged in second branch and with described second point
Branch is fixedly connected, and first link block lower end is fixedly connected with the soldering tip magnetism servo-electric motor water-cooling, the postwelding air blowing cooling body
It being fixedly connected on the outside of the soldering tip magnetism servo-electric motor water-cooling, the hot pressing soldering tip is fixedly connected on soldering tip magnetism servo-electric motor water-cooling lower part,
Temperature sensor is welded with by positon of near bottom on the hot pressing soldering tip；The weldering packet height detection mechanism includes two first welderings
Packet height detection mechanism, described two first weldering packet height detection mechanism structures are identical and are respectively arranged at two first welding knots
On structure, each first weldering packet height detection mechanism is vertically arranged close to corresponding first link block, and with described the
One connection frame is fixedly connected.
10. a kind of busbar bonding machine with multi-functional formula welding mould group as described in claim 1, it is characterised in that described
Welder is that soldering iron formula welds mould group, and the welding structure is the second welding structure, and the spacing adjusting mechanism is solder horn
Distance regulating mechanism, the buffer gear are buffer adjuster；Each second welding structure includes: the second connecting plate, the second company
It connects frame, third link block, linking arm, automatic tin feeding machine, presser, send tin needle tubing and solder horn；Second connecting plate with
The automatic tin feeding machine is fixedly connected, and second connection frame and second connecting plate are connect and described horizontally moveablely
Two connection frames are located at the automatic tin feeding machine lower end, and the solder horn distance regulating mechanism is located on the outside of second connection frame,
The buffer adjuster is arranged in second connection frame and is fixedly connected with second connection frame, the buffer adjuster
Lower end is fixedly connected with the third link block, and third link block lower part is fixedly connected with the solder horn, the pressing
Mechanism is pivotably coupled on the side of second connecting plate, and the linking arm is L-shaped, and one end of the linking arm is fixed
It is connected on the third link block, the other end of the linking arm send tin needle tubing to be rotatably coupled with described, the soldering iron
The head and the head for sending tin needle tubing of head can be met at a bit, and the weldering packet height detection mechanism includes that two second weldering packets are high
Testing agency is spent, described two second weldering packet height detection mechanism structures are identical and are respectively arranged at two the second welding structures
On, each second weldering packet height detection mechanism is vertically arranged close to the corresponding third link block, and with described second
Connection frame is fixedly connected.
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| CN109773485A (en) * | 2019-03-19 | 2019-05-21 | 徐佳辉 | A kind of distribution perpendicular type busbar and preparation method and apparatus thereof |
| CN110587094A (en) * | 2019-08-16 | 2019-12-20 | 广州微点焊设备有限公司 | Automatic spot welding equipment for micro-resistance welding and intelligent spot welding equipment for micro-resistance welding |
| CN110587093A (en) * | 2019-08-16 | 2019-12-20 | 广州微点焊设备有限公司 | Automatic welding equipment for resistance welding of IC card |
| CN114850645A (en) * | 2022-05-26 | 2022-08-05 | 江苏永昌新能源科技有限公司 | Automatic spot welding device for battery pack processing |
| CN114918509A (en) * | 2022-04-22 | 2022-08-19 | 浙江开化合成材料有限公司 | Handheld welding device |
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| CN110587094A (en) * | 2019-08-16 | 2019-12-20 | 广州微点焊设备有限公司 | Automatic spot welding equipment for micro-resistance welding and intelligent spot welding equipment for micro-resistance welding |
| CN110587093A (en) * | 2019-08-16 | 2019-12-20 | 广州微点焊设备有限公司 | Automatic welding equipment for resistance welding of IC card |
| CN114918509A (en) * | 2022-04-22 | 2022-08-19 | 浙江开化合成材料有限公司 | Handheld welding device |
| CN114850645A (en) * | 2022-05-26 | 2022-08-05 | 江苏永昌新能源科技有限公司 | Automatic spot welding device for battery pack processing |
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