CN109311618A - Winding device and winding method - Google Patents
Winding device and winding method Download PDFInfo
- Publication number
- CN109311618A CN109311618A CN201780028679.7A CN201780028679A CN109311618A CN 109311618 A CN109311618 A CN 109311618A CN 201780028679 A CN201780028679 A CN 201780028679A CN 109311618 A CN109311618 A CN 109311618A
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- China
- Prior art keywords
- winch spool
- wire rod
- winding device
- mentioned
- flange part
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
Abstract
A kind of winding device has the winch spool driving mechanism for moving back and forth the winch spool of the flange part with cylindric main part and its two sides in the axial direction of the winch spool, and by the arrangement of wire rod multilayer on the winch spool, the winding device has: the video camera shot from the tangential direction of main part to the winch spool；With based on above-mentioned shot by camera to image set the control unit of the timing of the reciprocating movement of winch spool.
Description
Technical field
The present invention relates to a kind of winding device and winding method.The present invention claims based on filed on May 19th, 2016
The priority that Japanese publication the 2016-100403rd, and quote documented full content in the Japanese publication.
Background technique
In the manufacturing process of wire rod, the device of the wound skein product on winch spool is used.The winding device is configured to,
By rotating winch spool and moving back and forth the winch spool in the axial direction, so as to which wire rod is arranged with multilayer
The mode of column is on winch spool.Specifically, the winding device carrys out to carry out wire rod in the following manner multilayer arrangement volume
Around, that is, on the main part of the winch spool rotated, from axial one end side to another side arrangement and wound skein product, and
At the position that the flange part with winch spool connects, wire rod is made to carry out a liter layer from existing layer, later, the position after liter layer
Rising inverts winch spool, and arranges in the axial direction and implement to wind.
However, it is possible to will cause the winding device at the liter layer position from wire rod existing layer raising layer and winding
Interval is generated between the flange part and wire rod of cylinder, or coincidence is generated between adjacent wire rod.
Based on such problems, " winding device and winding method of flat wire " scheme is currently suggested (referring to Japan
Special open 2010-6585 bulletin).Winding device described in the bulletin by by the reciprocating movement speed control of winch spool be can
Become, and press wire rod using Wirewinding roller, so that the interval for reducing the flange part of wire rod and winch spool and wire rod are each other
Gap, and then can adjust the interval between wire rod or between wire rod and flange part come inhibit adjacent wire rod between be overlapped.
Citation
Patent document
Patent document 1: Japanese Unexamined Patent Publication 2010-6585 bulletin
Summary of the invention
Means for solving the problems
Winding device involved in a mode of the invention completed to solve the above problems, having makes have circle
The winch spool driving machine that the winch spool of the flange part of the main part and its two sides of tubular moves back and forth in the axial direction of the winch spool
Structure, and by the arrangement of wire rod multilayer on the winch spool, the winding device has: video camera, from cutting for main part
Line direction shoots the winch spool；And control unit, based on above-mentioned shot by camera to image set the winding
The timing of the reciprocating movement of cylinder.
Winding method involved in another way of the invention completed to solve the above problems, makes with cylinder
The winch spool of the flange part of the main part and its two sides of shape moves back and forth in the axial direction of the winch spool, and by wire rod multilayer
On the winch spool, the winding method includes: the bat shot from the tangential direction of main part to winch spool for arrangement
Take the photograph process；With the control for setting the timing of the reciprocating movement of the winch spool based on the image taken by above-mentioned shooting process
Process processed.
Detailed description of the invention
Fig. 1 is the ideograph of winding device involved in expression first embodiment of the invention.
Fig. 2 is the model utility cross-sectional view of the soaring position of the wire rod in the winding device for indicate Fig. 1.
Fig. 3 is the model utility section view of the control mechanism of the reciprocating movement for the winch spool in the winding device of explanatory diagram 1
Figure.
Fig. 4 be indicate by Fig. 1 winding device shot by camera to wire rod soaring image ideograph.
Fig. 5 is the ideograph of winding device involved in the expression embodiment different from the winding device of Fig. 1.
Fig. 6 is the measuring mechanism for indicating the interval of wire rod and flange part of the displacement sensor of the winding device based on Fig. 5
Model utility magnified partial view.
Fig. 7 is the model utility for indicating the mobile stop position of the winch spool of displacement sensor of the winding device based on Fig. 5
Magnified partial view.
Specific embodiment
Problems to be solved by the invention
The following topics exist for documented winding device in above-mentioned bulletin, that is, is difficult to prevent the wire rod because caused by upsetting
Soaring (line rises), recess (line is fallen) of wire rod this project.Specifically, thermal deformation of winding device when because using
Deng and cause in the case where being formed with bumps on the inner surface (surface of the main part side of winch spool) of the flange part of winch spool,
It is likely to cause the wire rod at the part for corresponding to protrusion to contact with flange part earlier than setting and generate line and rise, Huo Zhe
Interval at part corresponding with recess portion between wire rod and flange part increases, and then the wire rod in soaring part falls into flange part side
And it generates line and falls.In addition, can more likely be produced in the winding process of wire rod later when the such line of generation rises, line is fallen
Raw further line rises, line is fallen.
The present invention is the invention completed based on situation as described above, can be easy its purpose is to provide one kind and
The line for being reliably suppressed wire rod rises, the winding device and winding method of wire rod that line is fallen.
[invention effect]
Winding device and winding method of the invention can to easily and reliably inhibit line, the line of wire rod to fall.
[explanations of embodiments of the present invention]
Winding device involved in a mode of the invention completed to solve the above problems, having makes have circle
The winch spool driving machine that the winch spool of the flange part of the main part and its two sides of tubular moves back and forth in the axial direction of the winch spool
Structure, and by the arrangement of wire rod multilayer on the winch spool, the winding device has: video camera, from cutting for main part
Line direction shoots the winch spool；And control unit, based on above-mentioned shot by camera to image set the winding
The timing of the reciprocating movement of cylinder.
The winding device is by having the video camera shot from the tangential direction of main part to winch spool, thus should
Video camera can take soaring image of the wire rod to existing layer.Further, since the winding device has based on the video camera institute
The image taken sets the control unit of the timing of the reciprocating movement of winch spool, thus can based on wire rod it is soaring come pair
The reciprocating movement of winch spool is controlled.The winding device is not to move winch spool back and forth
Dynamic device, but the device of the reciprocating movement of winch spool is controlled based on soaring (namely based on the measured data) of wire rod, because
It is easy that the line based on the bumps is inhibited to rise this is in the case where foring bumps on the inner surface of the flange part of winch spool
And line is fallen.Therefore, which can to easily and reliably inhibit line, the line of wire rod to fall.
Preferably, which is also equipped with axially spaced-apart of the flange part of measurement winch spool relative to above-mentioned wire rod
Displacement sensor.In this way, being passed by the flange part for being also equipped with measurement winch spool relative to the displacement of the axially spaced-apart of above-mentioned wire rod
Sensor more accurately controls the reciprocating movement of winch spool so as to the axially spaced-apart based on wire rod and flange part.
Preferably, which is also equipped with when above-mentioned wire rod is wound on above-mentioned winch spool to flange part side pair
The wire arrangement mechanism that wire rod exerts a force, and upper displacement sensors are installed in the wire arrangement mechanism.In this way,
The wire arrangement mechanism to exert a force to flange part side to wire rod when being wound on above-mentioned winch spool by being also equipped with, and
Upper displacement sensors are installed in the wire arrangement mechanism, so as to easily and reliably measure wire rod and flange
The axially spaced-apart in portion.
Preferably, in the soaring position using above-mentioned wire rod to existing layer as benchmark, winch spool has rotated above-mentioned control unit
At 150 ° or more 300 ° or less, winch spool is made to carry out reversion movement.In this way, above-mentioned control unit with above-mentioned wire rod to existing layer
Soaring position as benchmark, winch spool makes winch spool carry out reversion movement when having rotated the angle of above range, so as to
The planarization of outer surface other than the outer surface of position after promoting liter layer and the position after liter layer, so as to after the coiling
Making wire rod, swimmingly dispatch goes out.
In addition, another invention completed to solve the above problems is winding method, make with cylindric main part
And its winch spool of the flange part of two sides moves back and forth in the axial direction of the winch spool, and wire rod multilayer is arranged wound on this
On winch spool, the winding method includes: the shooting process shot from the tangential direction of main part to winch spool；And base
The control process of the timing of the reciprocating movement of winch spool is set in the image taken by above-mentioned shooting process.
Since the winding method includes the shooting process shot from the tangential direction of main part to winch spool,
Soaring image of the wire rod to existing layer can be shot by shooting process.Further, since the winding method include based on by
Image taken by process is shot to set the control process of the timing of the reciprocating movement of winch spool, therefore line can be based on
The soaring reciprocating movement to control winch spool of material.Therefore, the winding method is as described above, can be to easily and reliably
Line, the line of wire rod is inhibited to fall.
[detailed contents of embodiments of the present invention]
Hereinafter, winding device according to the present invention and winding method are described in detail referring to attached drawing.
[first embodiment]
< winding device >
The winding device 1 of Fig. 1 is to have the volume for making the flange part 11b with cylindric main part 11a and its two sides
The winch spool driving mechanism 12 moved back and forth in the axial direction around cylinder 11, and by the arrangement of wire rod X multilayer on winch spool 11
Winding device.The winding device 1 has: movable platform (traverser) 2 with winch spool driving mechanism 12 and makes
The winch spool rotating mechanism 13 that winch spool 11 rotates；Video camera 3 carries out winch spool 11 from the tangential direction of main part 11a
Shooting；Control unit 4 sets the timing of the reciprocating movement of winch spool 11 based on image taken by video camera 3.
The winding device 1, which passes through, has the video camera 3 shot from the tangential direction of main part 11a to winch spool 11,
To which the video camera 3 can take soaring image of the wire rod X to existing layer.It is based on further, since the winding device 1 has
Image taken by the video camera 3 can be based on come the control unit 4 of the timing for the reciprocating movement for setting winch spool 11
The soaring reciprocating movement to control winch spool 11 of wire rod X.The winding device 1 is not to make winch spool by regulated procedure
11 move back and forth, but soaring (i.e., based on measured data) based on wire rod X controls the reciprocal shifting of winch spool 11
It is dynamic, therefore in the case where being formed with bumps on the inner surface of the flange part 11b of winch spool 11, is easy to inhibit to be based on
The line of the bumps rises and line is fallen.Therefore, which can to easily and reliably inhibit line, the line of wire rod X to fall.
Wire rod X is via leading arm Y and by twisting cohesion on the main part 11a of winch spool 11.Wire rod X is either flat wire
It is also possible to round wires, but can further plays the effect of the winding device 1 using flat wire.As the type of wire rod X, and
It does not limit particularly, but is coated in the single-core line that the metallic conductor by copper is constituted using by coatings baking such as preferable
The covered electric cables such as the enameled wire after upper.In addition, the thickness of wire rod X, width do not limit particularly, but the winding device 1 is preferred
For winding such as average thickness in 0.5mm or more 5mm hereinafter, mean breadth is in 1mm or more 10mm wire rod below.
(movable platform)
Movable platform 2 has above-mentioned winch spool driving mechanism 12, winch spool rotating mechanism 13 and as pedestal
Supporting station 14.
Supporting station 14 is for the base station that winch spool driving mechanism 12 and winch spool rotating mechanism 13 load, and to be located at
The lowest part of movable platform 2.
Winch spool driving mechanism 12 has screw shaft 12a, mobile station 12b and position control motor 12c.
Screw shaft 12a is the axis for being carved with spiral helicine slot (thread groove), and one end is screwed togather with mobile station 12b, the other end
It is engaged with the axis of position control motor 12c.
Mobile station 12b has the threaded hole screwed togather with above-mentioned screw shaft 12a, and with being rotated according to screw shaft 12a
Mode that the axis of screw shaft 12a moves up and be provided on supporting station 14.
Position control motor 12c is the motor for rotating screw shaft 12a.Position control motor 12c can carry out positive and reverse return
Turn.By rotating screw shaft 12a by position control motor 12c, so that axial direction of the mobile station 12b in screw shaft 12a moves up
It is dynamic.In addition, by the direction of rotation for changing position control motor 12c, so as to move back and forth mobile station 12b.
Winch spool rotating mechanism 13 has the main shaft 13a of winch spool installation, so that the side that main shaft 13a is rotated freely
Formula uses the rotation of above-mentioned main shaft 13a rotation to the main shaft 13a bearing material 13b supported and via gear 13d
Motor 13c.
Main shaft 13a is, columnar component rotation being transferred to the rotary power of motor 13c on winch spool 11.Main shaft
13a is configured to, can by inside the main part of winch spool 11 with axial direction it is consistent in a manner of installed.Main shaft 13a is with screw rod
Axis 12a is arranged with axial consistent mode.
Bearing material 13b is the bearing supported in a manner of rotating freely main shaft 13a to main shaft 13a.Winch spool
Rotating mechanism 13 makes the main shaft 13a rotation for being equipped with winch spool 11 in the state that main shaft 13a is supported on bearing material 13b,
To make winch spool 11 rotate.
Rotation is provided on mobile station 12b with motor 13c, and is connect via gear 13d with main shaft 13a.Rotate electricity consumption
Machine 13c rotates main shaft 13a, so that wire rod X is wound on winch spool 11.Rotation is both configured to make to revolve with motor 13c
Rotary speed is variable, is also configured to keep rotation speed constant.
Movable platform 2 is constituted in mode as above, therefore the winding device 1 makes mobile station using position control motor 12c
12b is moved back and forth, so as to move back and forth winch spool 11 by winch spool driving mechanism 12.In addition, the winding device 1
It is mounted on main shaft 13a by winch spool 11, and rotates main shaft 13a using rotation motor 13c, so as to by winch spool
Rotating mechanism 13 rotates winch spool 11.Therefore, which can pass through the past of the rotation of winch spool 11 and axial direction
It is multiple mobile, and make to from securing the leading arm Y of position in the axial direction relative to winch spool 11 and vertical vertical direction is supplied
The wire rod X multilayer given on winch spool 11.As such movable platform 2, using well known movable platform.
(video camera)
Video camera 3 is disposed of, and can be shot from the tangential direction of main part 11a to winch spool 11, in this embodiment party
Be disposed of in formula, as shown in Fig. 2, can from the axially vertical vertical direction with winch spool 11 to by twisting cohesion in main part 11a
On wire rod X shot.In addition, video camera 3 is configured to, the inner surface (opposed faces) of flange part 11b can be continuously shot
The wire rod X of neighbouring position, is thus configured to, and can shoot wire rod X to the soaring of existing layer.In addition, the winding device 1 is as after
Described in text, after being shot by soaring image of the video camera 3 to wire rod X, it is with the image taken by video camera 3
Basis controls the reciprocating movement of winch spool 11.Therefore, in the winding device 1, video camera 3 can be shot in early stage
To the reciprocating movement of the soaring easily controllable winch spool 11 of meeting of wire rod X.Consider from this point, preferably, video camera 3 is matched
It is set as, the wire rod X being supplied to from the leading arm Y wire rod lighted to winding 210 ° before Chong Die with winch spool 11 can be taken
X.As video camera 3, such as CCD (Charge Coupled Devices, charge-coupled device) video camera, CMOS can be used
(Complementary Metal Oxide Semiconductor, complementary metal oxide semiconductor) video camera etc..
(control unit)
Control unit 4 by personal computer, programmable controller such as can constitute.Control unit 4 is as described above, base
The image taken by video camera 3 sets the timing of the reciprocating movement of winch spool 11.Specifically, video camera 3 is to wire rod
When X is shot to the soaring image of existing layer, control unit 4 controls winch spool driving mechanism 12 as follows, that is, is based on
The image makes winch spool 11 carry out reversion movement using the soaring position of wire rod X as benchmark.
It is illustrated referring to control mechanism of Fig. 2~Fig. 4 to the reciprocating movement of the winch spool 11 in the winding device 1.It is first
First, the winding device 1 by winch spool driving mechanism 12 and winch spool rotating mechanism 13 make winch spool 11 in the circumferential, i.e. Z
It rotates on direction and moves in the axial direction, and by the wire rod X being supplied to from leading arm Y gradually wound on main part 11a
On.Also, when control unit 4 is near wire rod X to the inner surface for reaching flange part 11b, stop the axial movement of winch spool 11
Only.As the sequence for the axial mobile stopping for making winch spool 11, and it is not particularly limited, such as to wire rod X and flange part
The axially spaced-apart of 11b measures, and this is spaced in fixed situation below, stops the axial movement of winch spool 11
Only.
Next, when the axial movement of winch spool 11 is stopped, main part 11a of the wire rod X wound on winch spool 11
Flange part 11b inner surface near part, and when being wound 360 ° in the portion, as shown in Fig. 2, soaring position
It is risen on existing layer at X1.
Moreover, after wire rod X rises on existing layer at soaring position X1, winch spool 11 main part 11a it is convex
It is wound at part near the inner surface of edge 11b.Also, as shown in figure 3, winding is predetermined after rising to existing layer
Angle time point, which reaches shooting area of video camera 3.On the other hand, video camera 3 is from winch spool 11
The tangential direction of main part 11a continuously shoots winch spool 11, therefore the image that rises shown in Fig. 4 is by video camera
3 take.By video camera 3 come when shooting soaring image, control unit 4 identifies that wire rod X's is soaring by image procossing, and base
In the soaring position X1 using wire rod X to existing layer as benchmark (i.e., rise position X1 be set as 0 °) winch spool 11 rotation angle
Degree is to carry out winch spool 11 to invert mobile control.Alternatively, it is also possible in the following way, that is, video camera 3 implements above-mentioned figure
As processing, control unit 4 receives the image processing data and carries out inverting mobile control to winch spool 11.
Winch spool 11 as soaring position X1 from wire rod X to existing layer as benchmark using starts to carry out reversion movement
The lower limit of angle, preferably 150 °, as the upper limit, preferably 300 ° of range.When above-mentioned angle does not meet above-mentioned lower limit,
The reversion of winch spool 11 is mobile to be become too early, to cause the thickness of the wire rod X of the position after liter layer insufficient, after the coiling can
It is difficult to swimmingly dispatch and goes out wire rod X.On the contrary, when above-mentioned angle is more than the above-mentioned upper limit, it is possible to the line of the position after causing liter layer
The thickness of material X increases, and can be difficult to swimmingly dispatch after the coiling and go out wire rod X.In addition, from wire rod X and 11 weight of winch spool
The rotation angle of the folded winch spool 11 lighted until video camera 3 is shot is pre-stored in control unit 4.Winch spool 11
Reversion it is mobile be control to winch spool driving mechanism 12 as follows by control unit 4 implementing, that is, with
The heavy plot point carries out reversion movement to winch spool 11 when becoming scheduled value as the rotation angle of the winch spool 11 of benchmark.
< winding method >
Next, being illustrated to winding method according to the present invention.The winding method is to make with cylindric
The winch spool of main part and its flange part of two sides moves back and forth in the axial direction, and wire rod multilayer is arranged on winch spool
Method, can be implemented using the winding device 1 of Fig. 1.The winding method includes: the tangential direction from main part 11a to volume
The shooting process shot around cylinder 11；Winch spool 11 is set with based on the image taken by above-mentioned shooting process
The control process of the timing of reciprocating movement.
(shooting process)
Above-mentioned shooting process is implemented by video camera 3.In above-mentioned shooting process, by winch spool 11 from main part
The tangential direction of 11a is continuously shot, to shoot the soaring image to existing layer of wire rod X.
(control process)
Above-mentioned control process is implemented by control unit 4.In above-mentioned control process, winch spool is driven as follows
Motivation structure 12 is controlled, that is, based on the wire rod X taken by above-mentioned shooting process to the soaring image of existing layer, to climb
Raise-position sets X1 as benchmark, and winch spool 11 is made to carry out reversion movement.In addition, above-mentioned control process is preferably, make winch spool 11
Before carrying out reversion movement, wire rod X makes the axial mobile stopping of winch spool 11 when reaching near the inner surface of flange part 11b.
The winding method includes the shooting process shot from the tangential direction of main part 11a to winch spool 11, thus
Soaring image of the wire rod X to existing layer can be shot by shooting process.Further, since the winding method include based on by
Image taken by process is shot to set the control process of the timing of the reciprocating movement of winch spool 11, therefore can be based on
The soaring reciprocating movement to control winch spool of wire rod X.Therefore, the winding method is as described above, can to easily and reliably press down
The line of wire rod X processed rises, line is fallen.
[second embodiment]
< winding device >
The winding device 21 of Fig. 5 has: movable platform 2；Video camera 3, from the tangential direction of main part 11a to winding
Cylinder 11 is shot；Wire arrangement mechanism 22, when wire rod X is wound on winch spool 11 to the side flange part 11b to wire rod
X exerts a force；A pair of of displacement sensor 23 measures axially spaced-apart of the flange part 11b relative to wire rod X；Control unit 24,
Winch spool 11 is set based on interval measured by image taken by video camera 3 and a pair of of displacement sensor 23
The timing of reciprocating movement.Due in the winding device 21 movable platform 2 and video camera 3 it is identical as the winding device 1 of Fig. 1,
Therefore it marks same symbol and omits the description.
(wire arrangement mechanism)
Wire arrangement mechanism 22 has a pair of of roller unit 31.Each roller unit 31 have it is parallel with the axis of winch spool 11 be arranged,
And the axle portion moved back and forth in its axial direction；With the top for being provided in the axle portion, and wire rod X when being wound is applied
The roller portion of power.
A pair of of roller unit 31 is via reciprocating device and cuts off mechanism and is provided on frame 32, as a result, with phase
Winch spool 11 can be cut off and the mode being reciprocally moveable in the axial direction of winch spool 11 is arranged.Specifically, wire arrangement
Mechanism 22 includes the frame 32 as supporting station；It is disposed on frame 32 in a manner of moveable in the axial direction in winch spool 11
Mobile station 33；The axial direction of rotary shaft and the consistent mode of moving direction of mobile station 33 are provided in prominent from mobile station 33
A pair of of actuator 34 in the plate portion of setting；With a pair of of arm 35 of the rotation axis connection of a pair of of actuator 34；It is attached to
A pair of of roller unit 31 on a pair of of arm 35.
Frame 32 on the axial direction of winch spool 11 (left and right directions in figure) in a manner of freely moving back and forth to mobile station 33
It is supported.The both ends of frame 32 are provided with the baffle plate limited the movement of mobile station 33.
Mobile station 33 moves back and forth a pair of of roller unit 31 in the axial direction of winch spool 11.Shifting as the mobile station 33
Structure identical with above-mentioned winch spool driving mechanism 12 can be used in motivation structure.
A pair of of actuator 34 is separately equipped in the upper surface in mobile station 33 in the mode opposed relative to moving direction
In a pair of of plate portion of configuration.A pair of actuator 34 with the moving direction of the axial direction of rotary shaft and mobile station 33 (winch spool 11
Axially) consistent mode is arranged, and a pair of of arm 35 is set to move in the axially vertical face with winch spool 11
It is dynamic.
A pair of of arm 35 is configured to, and can be moved in the axially vertical face with winch spool 11 respectively.Specifically,
A pair of of arm 35 is respectively provided with the ontology that one end is connect with actuator 34；With the roller supporting part with the connection of the other end of the ontology,
Wherein, the ontology is with roller supporting part rotatably to link on the axially vertical direction with winch spool 11.
A pair of of roller unit 31 is configured to, and can be pressed to the side flange part 11b of winch spool 11 wire rod X.A pair of rolls
Unit 31 is pivotally supported on roller supporting part via axle portion in a rotatable way respectively, so that rotary shaft and winch spool 11
Axial parallel and above-mentioned roller portion be provided in a pair of of arm 35 opposed faces opposite side.
A pair of of roller unit 31 is as shown in fig. 6, as above-mentioned roller portion, comprising: major diameter roller 36 is arranged in coaxial fashion
On the top of axle portion, and its top can be abutted with the side of wire rod X；Path roller 37, is provided in this in coaxial fashion
The tip side of major diameter roller 36, and its circumferential surface can be abutted with the periphery of wire rod X.
(displacement sensor)
Each displacement sensor 23 has the light source of capable of emitting laser light；With can be to the anti-of the laser light issued from light source
Penetrate the test section that light is detected.A pair of of displacement sensor 23 is installed in wire arrangement mechanism 22.Specifically, a pair of
Displacement sensor 23 with the light direction of above-mentioned light source and outside direction (opposite direction in the opposed direction of a pair of of arm 35) and with
The consistent mode of the axial direction of above-mentioned axle portion is installed on a pair of of arm 35.Each displacement sensor 23 is configured to as a result, on
Inner surface capable of emitting laser light of the light source relative to flange part 11b is stated, and is configured to, by above-mentioned test section to by this
Flange part 11b and the reflected light reflected is detected, so as to the inner surface to displacement sensor 23 and flange part 11b
Interval measures.
(control unit)
Control unit 24 by personal computer, programmable controller such as can constitute.The winding of control unit 24 and Fig. 1 fill
1 control unit 4 is set similarly, when video camera 3 shoots the wire rod X soaring image to rise on existing layer, based on should
Image simultaneously carries out winch spool 11 in the way of inverting movement to winch spool driving mechanism 12
It is controlled.In addition, control unit 24 is configured to, can stop rolling up based on interval measured by a pair of of displacement sensor 23
Around the reciprocating movement of cylinder 11.Specifically, control unit 24 is configured to, it can be according to as measured by a pair of of displacement sensor 23
Displacement sensor 23 and flange part 11b inner surface interval, come the outside to the wire rod X being wound on winch spool 11
Side (side of the side flange part 11b) and the interval of the inner surface of flange part 11b calculated, and become at the interval
The time point of (being, for example, less than the value of the width of wire rod X) below fixed value stops the movement of winch spool 11.
It is carried out referring to the measuring mechanism of the axially spaced-apart of wire rod X and flange part 11b in Fig. 6,7 pairs of winding devices 21
Explanation.Firstly, the winding device 21 is as shown in fig. 6, when wire rod X is wound in a flange part side 11b of winch spool 11,
Path roller 37 in a pair of of roller unit 31 of wire arrangement mechanism 22 be located at a roller unit 31 of a side flange part 11b with
The mode of the periphery for the wire rod X being wound along this configures.Also, it is installed on the arm 35 of a roller unit 31
Displacement sensor 23 is continuously measured by the interval D to the displacement sensor 23 and the inner surface of flange part 11b, from
And measure axially spaced-apart of the flange part 11b relative to wire rod X.Also, as shown in fig. 7, working as displacement sensor 23 and flange part
When the interval D of the inner surface of 11b becomes fixed value or less, control unit 24 judges that wire rod X is reached near flange part 11b, and
Stop the movement of winch spool 11.In addition, the winding device 21 can measure the side in the outside of wire rod X based on above-mentioned interval D
The interval of the inner surface of face (side of the side flange part 11b) and flange part 11b.The winding device 21 can be such that displacement passes
Sensor 23 and the axially spaced-apart of the side in the outside of wire rod X are kept constant and measure to above-mentioned interval D, and according to
These values come calculate wire rod X outside side and flange part 11b inner surface correct interval.
In addition, a roller unit 31 makes the line being wound on winch spool 11 when winch spool 11 carries out inverting mobile
The outer surface of material X abuts with the circumferential surface of path roller 37 and makes the side (surface of 37 side of path roller) of major diameter roller 36 and wire rod X's
Side abuts and presses to the side flange part 11b of winch spool 11 wire rod X, to control the gap wire rod X.
The winding device 21 passes through the displacement sensor for having measurement flange part 11b relative to the axially spaced-apart of wire rod X
23, so as to make the mobile stopping of winch spool 11 based on the axially spaced-apart of wire rod X and flange part 11b.The winding device 21
It is not to make the mobile stopping of winch spool by regulated procedure, but stop winch spool 11 based on measured data
Mobile, therefore even if also be easy to inhibit based on the bumps in the case where the inner surface of flange part 11b is formed with bumps
Line rises and line is fallen.Therefore, which can more accurately control reciprocating movement.In addition, the winding device 21 is logical
It crosses displacement sensor 23 and is installed in wire arrangement mechanism 22, so as to easily and reliably measure wire rod X and flange part
The axially spaced-apart of 11b.
In addition, when wire rod X is wound in the other side of winch spool 11, a pair of of roller unit 31 of wire arrangement mechanism 22
In path roller 37 be located at another roller unit 31 of the side another flange part 11b with the periphery for the wire rod X being wound along this
Mode configure, and the displacement sensor 23 by being installed on the arm 35 of another roller unit 31 is convex to measure
Axially spaced-apart of the edge 11b relative to wire rod X.
< winding method >
Next, being illustrated to the winding method for the winding device 21 for having used Fig. 5.The winding method includes: base
Interval measured by the image taken by video camera 3 and a pair of of displacement sensor 23 is to set the past of winch spool 11
The control process for the timing moved again；With the shooting process shot to winch spool 11 from the tangential direction of main part 11a.
In addition, above-mentioned control process includes stopping the mobile stopping process of the movement of winch spool 11；It is mobile with winch spool 11 is inverted
Invert mobile process.The winding method according to it is above-mentioned it is mobile stop process, shooting process, invert the sequence of mobile process come into
Row.Above-mentioned shooting process is identical as the shooting process in above-mentioned first embodiment, above-mentioned reversion mobile process and above-mentioned
The control process of first embodiment is identical, and and the description is omitted.
(mobile to stop process)
The above-mentioned mobile process that stops is implemented by a pair of of displacement sensor 23 and control unit 24.Above-mentioned mobile stopping
In process, firstly, a pair of of displacement sensor 23 passes through between a pair of displacement sensor 23 and the inner surface of flange part 11b
Every continuously being measured, to measure axially spaced-apart of the flange part 11b relative to wire rod X.Moreover, stopping in above-mentioned movement
Only in process, when below the value that the interval of the inner surface of a pair of of displacement sensor 23 and flange part 11b becomes fixed, control
Portion 24 is judged as that wire rod X stops the reciprocating movement of winch spool 11 to flange part 11b is reached nearby.
It, can be attached to flange part 11b is reached in wire rod X since the winding method includes above-mentioned mobile stopping process
To easily and reliably stop the axial movement of winch spool 11 at close position.Therefore, which can more accurately press down
The line of wire rod X processed rises, line falls (line of wire rod X rises especially because of caused by the bumps of the inner surface of flange part 11b, line is fallen).
[other embodiments]
It is believed that this time disclosed embodiment is all example in all respects, it is not restrictive mode.This
The range of invention is not limited to the structure of above embodiment, is indicated by claims, and be intended to include and right
The meaning of claim equalization and all changes in range.
For example, even if the displacement sensor is without one in the case where the winding device has upper displacement sensors
Dingan County is mounted in wire arrangement mechanism.For example, the winding device can also be installed in above-mentioned leading arm.In addition, the winding fills
Wire arrangement mechanism in setting is not limited to the composition of above-mentioned embodiment.Such as above-mentioned wire arrangement mechanism can also
To have a pair of of traction roller unit (wire rod is drawn to the roller unit to the flange part side of winch spool), the traction roller unit tool
The path roller for thering is coaxially be arranged on the top of axle portion, its circumferential surface to abut with the periphery of wire rod；With the tip side in the path roller
Major diameter roller be coaxially arranged, that end face is abutted with the side of wire rod thereafter.In addition, in this case, above-mentioned a pair of displacement sensing
Device can also be installed on the arm of a pair of traction roller unit.
The winding device can also be configured to, and the soaring soaring position of opposite wire rod existing layer is shot or predicted,
And stop the movement of winch spool at the position of riseing.
Symbol description
1,21 winding device；
2 movable platforms；
3 video cameras；
4,24 control unit；
11 winch spools；
11a main part；
11b flange part；
12 winch spool driving mechanisms；
12a screw shaft；
12b mobile station；
12c position control motor；
13 winch spool rotating mechanisms；
13a main shaft；
13b bearing material；
Motor is used in 13c rotation；
13d gear；
14 supporting stations；
22 wire arrangement mechanisms；
23 displacement sensors；
31 roller units；
32 frames；
33 mobile stations；
34 actuators；
35 arms；
36 major diameter rollers；
37 path rollers；
X wire rod；
Y leading arm；
The direction of rotation Z.
Claims (5)
1. a kind of winding device, having makes the winch spool of the flange part with cylindric main part and its two sides in the winding
The winch spool driving mechanism moved back and forth in the axial direction of cylinder, and by the arrangement of wire rod multilayer on the winch spool,
The winding device has:
Video camera shoots the winch spool from the tangential direction of main part；With
Control unit, based on above-mentioned shot by camera to image set the timing of the reciprocating movement of the winch spool.
2. winding device according to claim 1, which is characterized in that
It is also equipped with: measuring the displacement sensor of the flange part of winch spool relative to the axially spaced-apart of above-mentioned wire rod.
3. winding device according to claim 2, which is characterized in that
It is also equipped with: the wire arrangement machine to exert a force to flange part side to wire rod when above-mentioned wire rod is wound on above-mentioned winch spool
Structure,
Upper displacement sensors are installed in the wire arrangement mechanism.
4. winding device according to any one of claim 1 to 3, which is characterized in that
Above-mentioned control unit by above-mentioned wire rod to the soaring position of existing layer on the basis of, winch spool have rotated 150 ° or more 300 ° with
When lower, winch spool is made to carry out reversion movement.
5. a kind of winding method makes the winch spool of the flange part with cylindric main part and its two sides in the winch spool
It is moved back and forth in axial direction, and by the arrangement of wire rod multilayer on the winch spool,
The winding method includes:
The shooting process that the winch spool is shot from the tangential direction of main part；With
The control process of the timing of the reciprocating movement of the winch spool is set based on the image taken by above-mentioned shooting process.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2016100403A JP6672574B2 (en) | 2016-05-19 | 2016-05-19 | Winding device and winding method |
| JP2016-100403 | 2016-05-19 | ||
| PCT/JP2017/004658 WO2017199484A1 (en) | 2016-05-19 | 2017-02-09 | Winding device and winding method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109311618A true CN109311618A (en) | 2019-02-05 |
| CN109311618B CN109311618B (en) | 2020-09-15 |
Family
ID=60325943
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201780028679.7A Active CN109311618B (en) | 2016-05-19 | 2017-02-09 | Winding device and winding method |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP6672574B2 (en) |
| CN (1) | CN109311618B (en) |
| WO (1) | WO2017199484A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113911837A (en) * | 2021-09-17 | 2022-01-11 | 国网江苏省电力有限公司建设分公司 | Convenient storage device for grounding lead of emergency power supply system and use method of convenient storage device |
| CN115231391A (en) * | 2022-08-09 | 2022-10-25 | 上海崇湛智能科技有限公司 | A bundling machine for macromolecular material |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108097841A (en) * | 2017-12-28 | 2018-06-01 | 广东东辉恒力电机有限公司 | Bobbin winder device and coil winding system |
| CN108773735A (en) * | 2018-06-27 | 2018-11-09 | 芜湖韩大防伪科技有限公司 | A kind of guard wire uncoiling device of safety line loan |
| CN109081186A (en) * | 2018-08-23 | 2018-12-25 | 温州天炽包装有限公司 | A kind of textile production winding device that spins |
| CN109941818B (en) * | 2019-04-09 | 2020-12-08 | 日照市德衡信息技术有限公司 | Flame-retardant power cable storage device |
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| CN1097176A (en) * | 1992-12-14 | 1995-01-11 | 比克有限公司 | Be used for coiling cable etc. machine control setup and control the method for this machine |
| JP2002018517A (en) * | 2000-07-07 | 2002-01-22 | Hitachi Cable Ltd | Wire coiling apparatus |
| JP2002205875A (en) * | 2001-01-09 | 2002-07-23 | Sumitomo Electric Ind Ltd | Winding method and winding device for linear body |
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| CN113911837B (en) * | 2021-09-17 | 2022-11-11 | 国网江苏省电力有限公司建设分公司 | Convenient storage device for grounding lead of emergency power supply system and use method of convenient storage device |
| CN115231391A (en) * | 2022-08-09 | 2022-10-25 | 上海崇湛智能科技有限公司 | A bundling machine for macromolecular material |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109311618B (en) | 2020-09-15 |
| WO2017199484A1 (en) | 2017-11-23 |
| JP2017206365A (en) | 2017-11-24 |
| JP6672574B2 (en) | 2020-03-25 |
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