CN102053627A - Lag angle control system in precise winding device - Google Patents
Lag angle control system in precise winding device Download PDFInfo
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- CN102053627A CN102053627A CN2009102186199A CN200910218619A CN102053627A CN 102053627 A CN102053627 A CN 102053627A CN 2009102186199 A CN2009102186199 A CN 2009102186199A CN 200910218619 A CN200910218619 A CN 200910218619A CN 102053627 A CN102053627 A CN 102053627A
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- image identification
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- winding displacement
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Abstract
The invention relates to a lag angle control system in a precise winding device. The system comprises a precise camera shooting device, a high-speed image processing system and a precise wiring system, wherein the precise camera shooting device comprises a lag angle detection system; the high-speed image processing system comprises an image identification system; the precise wiring system comprises an alternating current servo system and a wiring execution mechanism, and the wiring execution mechanism consists of a precise ball screw and a precise linear guide rail; the lag angle detection system is connected with the image identification system and the wiring execution mechanism and used for sending a detection result to the image identification system, and after being identified by the image identification system, the detection result is controlled by a computer in a control system; the wiring execution mechanism is connected with the alternating current servo system and drives the precise ball screw to control the size of a wiring thread pitch through controlling the alternating current servo system; the alternating current servo system is also connected with a motion control card; and the motion control card is connected with the image identification system. The system has the advantages of high winding precision and small labor intensity and also realizes automatic control.
Description
Technical field
The invention belongs to accurate wind technical field, relate to a kind of control system of accurate wind, relate in particular to a kind of drag angle control system that is used for the accurate wind of optical fiber and wire rod.
Background technology
Accurate wind is one of key equipment during the precise electronic components and parts are produced, and precise electronic components and parts such as potentiometer, resistor, sensor and communication coil of wire are made in the fields such as electronics, electric power, space flight, weapons and boats and ships that are mainly used in.At present, main high-precision AC servo and the high-accuracy topworks of adopting in the winding process of accurate coil, it can satisfy the coil accuracy requirement in theory fully, but in actual applications, because the line of wire rod directly changes the influence with many uncertain factors such as wire tension variation and skeleton surface irregularity degreees, some gaps and non-uniform phenomenon can appear in coil surface, cause the winding displacement precision not reach designing requirement.Therefore also adopt semi-automatic artificial to force the coiling mode of line in some high-precision coil winding technologies, its efficient is low, and labour intensity is big, and influenced by human factor bigger for the winding displacement precision of coil most serious of all, and yield rate is lower, difficult quality guarantee.
Summary of the invention
Technical matters to be solved by this invention is at above-mentioned deficiency of the prior art, drag angle control system in a kind of accurate wind is provided, its coiling precision height and labour intensity are little, realized simultaneously no gap in robotization control and the winding process and accurate row around purpose.
For solving the problems of the technologies described above, the technical solution used in the present invention is: the drag angle control system in a kind of accurate wind, it is characterized in that: comprise accurate camera head, high speed image disposal system, accurate Cable Assembly system, wherein, described accurate camera head comprises the drag angle detection system, described high speed image disposal system comprises image identification system, described accurate Cable Assembly system comprises AC servo and winding displacement topworks, and described winding displacement topworks is made up of precision ball screw and accurate line slideway; Described drag angle detection system connects image identification system and winding displacement topworks, and the result that will detect send in described image identification system and is implemented to control by the computing machine in the general control system through image identification system identification back, described winding displacement topworks connects AC servo, and drive precision ball screw and control winding displacement pitch size by controlling described AC servo, described AC servo also connects the motion control integrated circuit board, and described motion control integrated circuit board is connected with image identification system.
Described accurate camera head is the CCD camera head.
The present invention compared with prior art has the following advantages: the present invention measures the variation of drag angle automatically by accurate camera head and high speed image disposal system, with signal feedback in the general control system computing machine, and by AC servo driving precision ball screw winding displacement, realization is to the closed-loop control of drag angle, twine with the precision that guarantees coil, its coiling precision height and labour intensity are little, realized simultaneously no gap in robotization control and the winding process and accurate row around purpose.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Description of drawings
Fig. 1 is a structural principle block diagram of the present invention;
Fig. 2 is for the structural representation in gap occurring in the prior art winding process;
Fig. 3 is the structural representation of coiling of the present invention.
Description of reference numerals:
1-drag angle detection system; The 2-image identification system; 3-winding displacement topworks;
The 4-AC servo; 5-motion control integrated circuit board; The 6-general control system.
Embodiment
As Fig. 1, drag angle control system in a kind of accurate wind of the present invention, comprise accurate camera head, high speed image disposal system, accurate Cable Assembly system, wherein, described accurate camera head comprises drag angle detection system 1, described high speed image disposal system comprises image identification system 2, and described accurate Cable Assembly system comprises AC servo 4 and winding displacement topworks 3, and described winding displacement topworks 3 is made up of precision ball screw and accurate line slideway; Described drag angle detection system 1 connects image identification system 2 and winding displacement topworks 3, and the result that will detect send in described image identification system 2 and is implemented to control by the computing machine in the general control system 6 through image identification system 2 identification back, described winding displacement topworks 3 connects AC servo 4, and drive precision ball screws and control winding displacement pitch size by controlling described AC servo 4, described AC servo 4 also connects motion control integrated circuit board 5, and described motion control integrated circuit board 5 is connected with image identification system 2.
In the present embodiment, accurate camera head is the CCD camera head.In use in the process, after respectively the variation of drag angle being measured automatically and handled by accurate camera head and high speed image disposal system, in the computing machine of signal feedback in the general control system, and by AC servo 4 driving precision ball screw winding displacements, realization is twined with the precision that guarantees coil the closed-loop control of drag angle.
The above; it only is preferred embodiment of the present invention; be not that the present invention is imposed any restrictions, every according to the technology of the present invention essence to any simple modification, change and equivalent structure transformation that above embodiment did, all still belong in the protection domain of technical solution of the present invention.
Claims (2)
1. the drag angle control system in the accurate wind, it is characterized in that: comprise accurate camera head, high speed image disposal system, accurate Cable Assembly system, wherein, described accurate camera head comprises drag angle detection system (1), described high speed image disposal system comprises image identification system (2), described accurate Cable Assembly system comprises AC servo (4) and winding displacement topworks (3), and described winding displacement topworks (3) is made up of precision ball screw and accurate line slideway; Described drag angle detection system (1) connects image identification system (2) and winding displacement topworks (3), and the result that will detect send in described image identification system (2) and is implemented to control by the computing machine in the general control system (6) through image identification system (2) identification back, described winding displacement topworks (3) connects AC servo (4), and drive precision ball screw by the described AC servo of control (4) and control winding displacement pitch size, described AC servo (4) also connects motion control integrated circuit board (5), and described motion control integrated circuit board (5) is connected with image identification system (2).
2. according to the drag angle control system in the described accurate wind of claim 1, it is characterized in that: described accurate camera head is the CCD camera head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009102186199A CN102053627A (en) | 2009-10-28 | 2009-10-28 | Lag angle control system in precise winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009102186199A CN102053627A (en) | 2009-10-28 | 2009-10-28 | Lag angle control system in precise winding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102053627A true CN102053627A (en) | 2011-05-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009102186199A Pending CN102053627A (en) | 2009-10-28 | 2009-10-28 | Lag angle control system in precise winding device |
Country Status (1)
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| CN (1) | CN102053627A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103398677A (en) * | 2013-08-20 | 2013-11-20 | 长春设备工艺研究所 | Lag angle precision detection device capable of adjusting height of feeder line |
| CN104076706A (en) * | 2014-06-27 | 2014-10-01 | 中国电子科技集团公司第八研究所 | Optical fiber automatic dense arrangement control system based on image recognition technology |
| CN104860116A (en) * | 2015-04-10 | 2015-08-26 | 成都道成设备工程有限责任公司 | Full-automatic wire arranging equipment based on visual detection |
| CN108050961A (en) * | 2017-12-29 | 2018-05-18 | 长春设备工艺研究所 | A kind of angle of lag accurate detecting method in Optical Fiber Winding |
| CN108698781A (en) * | 2015-10-16 | 2018-10-23 | 达涅利自动化有限公司 | Management method for device for winding up and corresponding equipment |
| CN109179064A (en) * | 2018-07-27 | 2019-01-11 | 南京理工大学 | Cable arrangements detection system and method on a kind of cable reel |
| CN109311618A (en) * | 2016-05-19 | 2019-02-05 | 住友电工运泰克株式会社 | Winding device and winding method |
| CN109775443A (en) * | 2017-11-10 | 2019-05-21 | 苏州凌犀物联网技术有限公司 | A kind of head inceptive positioning device and initial alignment method |
| CN110316612A (en) * | 2018-11-20 | 2019-10-11 | 海南中坚实业有限公司 | A kind of electric wire automation production flow line technique improved efficiency |
| CN111721211A (en) * | 2020-06-23 | 2020-09-29 | 北京原力辰超导技术有限公司 | Automatic feedback control system for spacing of CORC superconducting tapes |
| CN112223779A (en) * | 2020-10-30 | 2021-01-15 | 邓权塑业科技（湖南）有限公司 | Steel wire winding angle control device and method for steel wire mesh reinforced composite pipe |
-
2009
- 2009-10-28 CN CN2009102186199A patent/CN102053627A/en active Pending
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103398677A (en) * | 2013-08-20 | 2013-11-20 | 长春设备工艺研究所 | Lag angle precision detection device capable of adjusting height of feeder line |
| CN103398677B (en) * | 2013-08-20 | 2015-09-16 | 长春设备工艺研究所 | A kind of drag angle precise detection device carrying out the adjustment of feeder line height |
| CN104076706A (en) * | 2014-06-27 | 2014-10-01 | 中国电子科技集团公司第八研究所 | Optical fiber automatic dense arrangement control system based on image recognition technology |
| CN104076706B (en) * | 2014-06-27 | 2016-08-10 | 中国电子科技集团公司第八研究所 | The automatic solid matter control system of optical fiber based on image recognition technology |
| CN104860116A (en) * | 2015-04-10 | 2015-08-26 | 成都道成设备工程有限责任公司 | Full-automatic wire arranging equipment based on visual detection |
| CN108698781A (en) * | 2015-10-16 | 2018-10-23 | 达涅利自动化有限公司 | Management method for device for winding up and corresponding equipment |
| CN109311618A (en) * | 2016-05-19 | 2019-02-05 | 住友电工运泰克株式会社 | Winding device and winding method |
| CN109311618B (en) * | 2016-05-19 | 2020-09-15 | 住友电工运泰克株式会社 | Winding device and winding method |
| CN109775443A (en) * | 2017-11-10 | 2019-05-21 | 苏州凌犀物联网技术有限公司 | A kind of head inceptive positioning device and initial alignment method |
| CN108050961A (en) * | 2017-12-29 | 2018-05-18 | 长春设备工艺研究所 | A kind of angle of lag accurate detecting method in Optical Fiber Winding |
| CN109179064A (en) * | 2018-07-27 | 2019-01-11 | 南京理工大学 | Cable arrangements detection system and method on a kind of cable reel |
| CN110316612A (en) * | 2018-11-20 | 2019-10-11 | 海南中坚实业有限公司 | A kind of electric wire automation production flow line technique improved efficiency |
| CN111721211A (en) * | 2020-06-23 | 2020-09-29 | 北京原力辰超导技术有限公司 | Automatic feedback control system for spacing of CORC superconducting tapes |
| CN112223779A (en) * | 2020-10-30 | 2021-01-15 | 邓权塑业科技（湖南）有限公司 | Steel wire winding angle control device and method for steel wire mesh reinforced composite pipe |
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Application publication date: 20110511 |