CN104860116A - Full-automatic wire arranging equipment based on visual detection - Google Patents
Full-automatic wire arranging equipment based on visual detection Download PDFInfo
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- CN104860116A CN104860116A CN201510167768.2A CN201510167768A CN104860116A CN 104860116 A CN104860116 A CN 104860116A CN 201510167768 A CN201510167768 A CN 201510167768A CN 104860116 A CN104860116 A CN 104860116A
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Abstract
The invention provides full-automatic wire arranging equipment based on visual detection. The full-automatic wire arranging equipment comprises a wire arranging arm, a skewing module, a vertical column and a horizontal fine-adjusting module, wherein the vertical column is vertically connected onto the horizontal fine-adjusting module; the skewing module is connected to the upper end of the vertical column; the wire arranging arm is connected onto the skewing module; servo motors are arranged on both the skewing module and the horizontal fine-adjusting module; an imaging device, a laser sensor, displacement sensors and pressure sensors are arranged on the wire arranging arm; the imaging device is positioned at the upper end of the wire arranging arm; the laser sensor is connected onto the imaging device; a control system is arranged on the vertical column; the servo motors, the imaging device, the laser sensor, the displacement sensors and the pressure sensors are all connected with the control system. The full-automatic wire arranging equipment is efficient and stable, and has the advantages that not only can the labor cost be reduced, but also the production efficiency and product qualification ratio can be improved.
Description
Technical field
The present invention relates to strand winding apparatus, the full automaticity strand winding apparatus that especially a kind of view-based access control model detects.
Background technology
In present industrial application, major part is the winding device of gantry frame type, the principle of this device is mainly according to the speed of manufacturing line, and current coil diameter, the diameter of cable, and the parameter such as the speed of rolling calculates the moving direction of take-up stand and position thus the arrangement realized jacket cables.But this common device has the place of many deficiencies, such as:
(1) if the shape of take-up reel is not regularly especially may cause winding displacement nonconformity;
(2) take-up stand moves and the deviation of wire diameter also can cause winding displacement nonconformity;
(3) especially easily there is the phenomenon of wrong row when cable is booked and needs after one deck to commutate, if previously had one deck arrange bad, wanting so below sequences just very difficult.Take-up reliability due to current main-stream is very low, and on existing manufacturing line, the take-up position of manufacturing line tail end all arranges a workman to be responsible for winding displacement, to ensure the qualification rate of rolling;
(4) owing to not having the feedback of real-time winding displacement state, so creel stand is a kind of open loop control system, any one link action does not put in place and finally all can have influence on the quality of winding displacement;
(5) because creel stand needs manual intervention that winding displacement qualification rate just can be made to reach requirement, after take-up stand speed improves, manual intervention becomes abnormally dangerous.In addition, the speed of production after relatively improving, person's development speed also has significant limitation.So when after the degree that take-up speed reaches certain, if the speed of manufacturing line rethinks up promote, human intervention also can lose efficacy, and such winding displacement qualification rate can decline again, and from this respect, it also governs the lifting of production line efficiency.
Summary of the invention
Technical matters to be solved by this invention is to provide the full automaticity strand winding apparatus that the high view-based access control model of a kind of production efficiency, qualified efficiency detects.
The technical solution adopted for the present invention to solve the technical problems is: the full automaticity strand winding apparatus that view-based access control model detects, and comprise winding displacement arm, tiltedly shifting formwork group, column, WidFin module, described upright post vertical is direct-connected to be connected on WidFin module;
Described oblique shifting formwork group is connected to column upper end, and described winding displacement arm is connected in oblique shifting formwork group, and described oblique shifting formwork group, WidFin module are provided with servomotor;
Described winding displacement arm is provided with imaging device, laser sensor, displacement pickup, pressure sensor, described imaging device is positioned at the upper end of winding displacement arm, described laser sensor is connected on imaging device, described imaging device comprises camera, camera lens, light source, and institute's displacement sensors, pressure sensor are positioned at the side of winding displacement arm;
Described column is provided with control system, and described servomotor imaging device, laser sensor, displacement pickup, pressure sensor are all connected with control system.
Further, described WidFin module bottom is provided with tapped bore.
The beneficial effect of the invention is: the present invention is the bus cable device of a set of efficient stable, not only can reduce cost of labor and can also enhance productivity and conforming product rate.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of winding displacement arm in embodiment;
Fig. 3 is the structural representation of WidFin module in embodiment.
Shown in figure: 1-winding displacement arm, the oblique shifting formwork group of 2-, 3-column, 4-WidFin module, 5-imaging device, 6-laser sensor, 7-displacement pickup, 8-pressure sensor, 9-tapped bore.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further described.
As shown in Figure 1, 2, 3, the present invention is based on the full automaticity strand winding apparatus of vision-based detection, comprise winding displacement arm 1, tiltedly shifting formwork group 2, column 3, WidFin module 4, described column 3 is vertically connected on WidFin module 4; Described oblique shifting formwork group 2 is connected to column 3 upper end, and described winding displacement arm 1 is connected in oblique shifting formwork group 2, and described oblique shifting formwork group 2, WidFin module 4 are provided with servomotor; Described winding displacement arm 1 is provided with imaging device 5, laser sensor 6, displacement pickup 7, pressure sensor 8, described imaging device 5 is positioned at the upper end of winding displacement arm 1, described laser sensor 6 is connected on imaging device 5, described imaging device 5 comprises camera, camera lens, light source, and institute's displacement sensors 7, pressure sensor 8 are positioned at the side of winding displacement arm 1; Described column 3 is provided with control system, and described servomotor imaging device 5, laser sensor 6, displacement pickup 7, pressure sensor 8 are all connected with control system.
Wherein WidFin module 4 is the spacing distances of being finely tuned horizontal winding displacement by servomotor; Column 3 plays a supportive role, and its height decides with rolling rotating shaft and floor level; Oblique shifting formwork group 2 can move above, because can increase, so need winding displacement arm 1 also will ceaselessly to move backward along inclined-plane along with the increase of the cable number of plies in wrapup procedure mid-game footpath for winding displacement arm 1; Winding displacement arm 1 is exactly winding displacement effect.
In winding displacement process, drum winding displacement height change measured by displacement pickup 7, real-time detection winding displacement arm 1 to limit situation, for winding displacement arm 1 provides commutation R point, laser sensor 6 plays the effect of laser labelling, imaging device 5 measures winding displacement gap and every layer to back gauge, pressure sensor 8 is situations limit being detected, pressure has arrived to a certain degree rear winding displacement arm 1 automatic turning commutation, each sensor receives signal and is directly sent to control system, completes compensation by control system by controlling servo-drive.
Preferably, described WidFin module 4 bottom is provided with tapped bore 9.By tapped bore 9, WidFin module 4 can be fixed on the ground like this, improve the stability of this device.
Claims (2)
1. the full automaticity strand winding apparatus of view-based access control model detection, is characterized in that: comprise winding displacement arm (1), tiltedly shifting formwork group (2), column (3), WidFin module (4), described column (3) is vertically connected on WidFin module (4);
Described oblique shifting formwork group (2) is connected to column (3) upper end, and described winding displacement arm (1) is connected on oblique shifting formwork group (2), and (4) are provided with servomotor for described oblique shifting formwork group (2), WidFin module;
Described winding displacement arm (1) is provided with imaging device (5), laser sensor (6), displacement pickup (7), pressure sensor (8), described imaging device (5) is positioned at the upper end of winding displacement arm (1), described laser sensor (6) is connected on imaging device (5), described imaging device (5) comprises camera, camera lens, light source, and institute's displacement sensors (7), pressure sensor (8) are positioned at the side of winding displacement arm (1);
(3) are provided with control system to described column, and described servomotor imaging device (5), laser sensor (6), displacement pickup (7), pressure sensor (8) are all connected with control system.
2. the full automaticity strand winding apparatus of view-based access control model detection as claimed in claim 1, is characterized in that: described WidFin module (4) bottom is provided with tapped bore (9).
Priority Applications (1)
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CN201510167768.2A CN104860116A (en) | 2015-04-10 | 2015-04-10 | Full-automatic wire arranging equipment based on visual detection |
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CN201510167768.2A CN104860116A (en) | 2015-04-10 | 2015-04-10 | Full-automatic wire arranging equipment based on visual detection |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105600590A (en) * | 2015-11-06 | 2016-05-25 | 苏州亨通智能精工装备有限公司 | Automatic cable arranging system |
CN106241497A (en) * | 2016-08-18 | 2016-12-21 | 武汉同力智能系统股份有限公司 | A kind of wire arranging control system and method |
CN109775439A (en) * | 2017-11-10 | 2019-05-21 | 苏州凌犀物联网技术有限公司 | Mechanical stop limiter and method in a kind of automatic Arrange-line System |
CN109775444A (en) * | 2017-11-10 | 2019-05-21 | 苏州凌犀物联网技术有限公司 | A kind of mobile spacing equipment |
CN109839382A (en) * | 2017-11-28 | 2019-06-04 | 宝成工业股份有限公司 | Vamp beats thick vision inspection apparatus |
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CN204528886U (en) * | 2015-04-10 | 2015-08-05 | 成都道成设备工程有限责任公司 | The full automaticity strand winding apparatus that view-based access control model detects |
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DE2130348A1 (en) * | 1971-06-18 | 1973-01-04 | Georg Sahm Eschwege Fa | Yarn guide - for winding frame using contactless switches and variable magnetic fields |
CN201545552U (en) * | 2009-09-24 | 2010-08-11 | 武汉同力机电有限公司 | Control device of wire arrangement of layer-winding machine |
CN102053627A (en) * | 2009-10-28 | 2011-05-11 | 西北机器有限公司 | Lag angle control system in precise winding device |
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CN105600590A (en) * | 2015-11-06 | 2016-05-25 | 苏州亨通智能精工装备有限公司 | Automatic cable arranging system |
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CN106241497A (en) * | 2016-08-18 | 2016-12-21 | 武汉同力智能系统股份有限公司 | A kind of wire arranging control system and method |
CN109775439A (en) * | 2017-11-10 | 2019-05-21 | 苏州凌犀物联网技术有限公司 | Mechanical stop limiter and method in a kind of automatic Arrange-line System |
CN109775444A (en) * | 2017-11-10 | 2019-05-21 | 苏州凌犀物联网技术有限公司 | A kind of mobile spacing equipment |
CN109839382A (en) * | 2017-11-28 | 2019-06-04 | 宝成工业股份有限公司 | Vamp beats thick vision inspection apparatus |
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Application publication date: 20150826 |