CN109300712A - A kind of capacitor oil filling sealing detection integrated full-automatic production line and production method - Google Patents
A kind of capacitor oil filling sealing detection integrated full-automatic production line and production method Download PDFInfo
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- CN109300712A CN109300712A CN201811347166.5A CN201811347166A CN109300712A CN 109300712 A CN109300712 A CN 109300712A CN 201811347166 A CN201811347166 A CN 201811347166A CN 109300712 A CN109300712 A CN 109300712A
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- conveyer belt
- qualified
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- positioning
- fuel feeding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
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Abstract
The present invention provides a kind of capacitor oil filling sealing detection integrated full-automatic production line, and oiling closing device and detection device including setting gradually installation from left to right, the oiling closing device and detection device are fixed on chassis；The oiling closing device includes oil drum, oil pump, one group of fuel feeding valve, two groups of fuel feeding valves, sorting unit, closing device, sorting NG conveyer belt, sorts qualified conveyer belt, sorts qualified conveyer belt and blanking device；The oil drum is fixedly installed on the chassis, and the oil pump connects oil drum, one group of fuel feeding valve and two groups of fuel feeding valves by pipeline；The sorting unit includes material pawl, and the material pawl is equipped with poidometer；One group of fuel feeding valve and two groups of fuel feeding valves are set to the sorting unit front upper, the sorting unit rear portion is fixedly connected with sorting NG conveyer belt and sorts qualified conveyer belt, is successively arranged closing device and blanking device above the sorting unit and the sorting qualified conveyer belt junction.
Description
Technical field
The present invention relates to electronic products to produce and process technical field, and in particular to a kind of capacitor oil filling sealing detection one
Change automatic production line and production method.
Background technique
Power capacitor, the capacitor for electric system and electrical equipment.Any two pieces of metallic conductors, intermediate insulation
Medium separates, that is, constitutes a capacitor.The size of capacitor capacitance, by the spy of dielectric between its geometric dimension and two-plate
Property determines.When capacitor under alternating voltage in use, often indicate the capacity of capacitor with its reactive power, unit be it is weary or
Kilovar.
Capacitor is a kind of element that can store charge, is one of the electronic component largely used in electronic equipment,
It is widely used in separated by direct communication in circuit, coupling, bypass, filtering, resonant tank, energy conversion, control etc., in people
Life in be a kind of indispensable Important Components, the labour in China is in short supply at this stage, in order to reduce cost of labor,
Working efficiency is improved, the automated production of capacitor is become to be even more important.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of capacitor oil filling sealing detection integrated full-automatic production line
And production method, it can be realized under the low condition of production of cost of labor, improve capacitor oil filling, sealing and the work of detection effect
Rate realizes automation, integration production.
In order to achieve the above object, the present invention is achieved by the following technical programs:
A kind of capacitor oil filling sealing detection integrated full-automatic production line, the note including setting gradually installation from left to right
Oil seal device and detection device, the oiling closing device and detection device are fixed on chassis；
The oiling closing device includes oil drum, oil pump, one group of fuel feeding valve, two groups of fuel feeding valves, sorting unit, sealing dress
It sets, sorts NG conveyer belt, sort qualified conveyer belt, sort qualified conveyer belt and blanking device；The oil drum is fixedly installed on institute
It states on chassis, the oil pump connects oil drum, one group of fuel feeding valve and two groups of fuel feeding valves by pipeline；The sorting unit includes material
Pawl, the material pawl are equipped with poidometer；One group of fuel feeding valve and two groups of fuel feeding valves are set to the sorting unit front upper, institute
It states sorting unit rear portion to be fixedly connected with sorting NG conveyer belt and sort qualified conveyer belt, the sorting unit and the sorting are qualified
Closing device and blanking device are successively arranged above conveyer belt junction；
The detection device includes feeding conveyer belt, positioning device, positioning NG conveyer belt, positions qualified conveyer belt, blanking
Device and disc loading apparatus；The feeding conveyor front end connects the qualified conveyer belt of the sorting, and feeding transmission end of tape is set respectively
There is the positioning NG conveyer belt and position qualified conveyer belt, the positioning device and blanking dress are successively fixed with above junction
It sets；The positioning NG conveyer belt and the qualified conveyer belt of positioning are fixedly connected with disc loading apparatus.
Further, the positioning device includes camera, rotational positioning pawl and 16 station inspection turntables；The camera
It is fixedly installed on above the feeding conveyer belt, the 16 station inspection turntable is uniformly provided with the rotational positioning pawl.
Further, the disc loading apparatus includes three axis translational worktables, and the table surface is movably equipped with pallet.
Further, the material pawl is electromagnetic induction fixture.
A kind of capacitor oil filling sealing detection integrated full-automatic production method, comprising steps of
Step 1: artificial loading, capacitance cover weld tabs is embedded in material pawl, processed product is clipped；
Step 2: rotary work station, carries out secondary gradation oiling；
Step 3: covering capacitor cover board by sorting unit and being compacted, while weight sorting is carried out towards processed products, point
Qualified products are placed in the qualified conveyer belt of sorting after choosing, non-qualified product is placed in sorting NG conveyer belt；
Step 4: the sorted qualified conveyer belt of qualified products is sent to closing device and is sealed；
Step 5: the qualified products after sealing to be sent to the feeding conveyer belt of detection device by blanking device；
Step 6: carrying out vision-based detection and rotational positioning to the qualified products after sealing；
Step 7: being detected towards processed products by 16 station inspection turntables, qualified products are placed in after detection
Qualified conveyer belt is positioned, non-qualified product is placed in positioning NG conveyer belt；
Step 8: the product positioned on qualified conveyer belt is carried out blanking and sabot.
Further, the method includes the steps:
Whether the qualified products number after judging the sealing is 4, if it is, will be after sealing by blanking device
Qualified products are sent to the feeding conveyer belt of detection device.
Compared with prior art, the invention has the following advantages:
The present invention has set gradually oiling closing device and detection device from left to right, and is fixed by chassis, energy
Enough integrations that oiling, sealing and detection are realized in production, realize and improve capacitor under the low condition of production of cost of labor
The working efficiency of device oiling, sealing and detection；
The present invention carries out oiling to capacitor by two groups of fuel feeding valves, repeatedly carries out note on a small quantity plus increases oiling process more
Effect, while can be realized effective saving；Weight sorting is carried out towards processed products by the sorting unit equipped with weight calculation function,
Only qualified products are sealed, the efficiency of production is substantially increased, has saved cost；
The present invention uses electromagnetic induction fixture, more firm during loading and unloading and transmission, makes to produce and process
Cheng Gengjia is safe and efficient；
The present invention carries out vision-based detection and rotational positioning to the qualified products after sealing by camera and locating detent, and leads to
It crosses 16 station inspection turntables to be detected towards processed products, the product on qualified conveyer belt is only subjected to blanking and sabot, greatly
The efficiency integrally produced is improved greatly, has saved cost, vast capacitor production line is suitble to come into operation.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is overall structure of the present invention；
Fig. 2 is oiling closing device structure top view of the present invention；
Fig. 3 is positioning device structure schematic diagram in detection device；
Fig. 4 is implementation method flow figure of the present invention.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
Every other embodiment obtained without creative efforts, shall fall within the protection scope of the present invention.
The present invention provides a kind of capacitor oil fillings to seal detection integrated full-automatic production line, including from left to right successively
The oiling closing device and detection device, oiling closing device and detection device that installation is arranged are fixed on chassis 1；
Oiling closing device includes oil drum 2,3, one groups of oil pump, 5, two groups of fuel feeding valve fuel feeding valve 6, sorting unit 4, sealing dress
7, sorting NG conveyer belt 9 is set, qualified conveyer belt 10 is sorted, sorts qualified conveyer belt 10 and blanking device 11；Oil drum 2 is fixedly installed
In on chassis 1, oil pump 3 connects 2, one groups of fuel feeding valves 5 of oil drum and two groups of fuel feeding valves 6 by pipeline；Sorting unit 4 includes material pawl 8,
Expect that pawl 8 is equipped with poidometer；One group of fuel feeding valve 5 and two groups of fuel feeding valves 6 are set to 4 front upper of sorting unit, 4 rear portion of sorting unit
It is fixedly connected and sorts NG conveyer belt 9 and the qualified conveyer belt 10 of sorting, sorting unit 4 and 10 junction of the qualified conveyer belt of sorting top
It is successively arranged closing device 7 and blanking device 11；
Detection device include feeding conveyer belt 12, positioning device 13, positioning NG conveyer belt 16, position qualified conveyer belt 17,
Blanking device 14 and disc loading apparatus 15；The connection of 12 front end of feeding conveyer belt sorts qualified conveyer belt 10,12 end of feeding conveyer belt
It is respectively equipped with and positions NG conveyer belt 16 and position qualified conveyer belt 17, positioning device 13 is successively fixed with above junction under
Expect device 14；Positioning NG conveyer belt 16 and the qualified conveyer belt 17 of positioning are fixedly connected with disc loading apparatus 15.
Specifically, positioning device 13 includes camera 18, the station inspection of rotational positioning pawl 19 and 16 turntable 20；Camera 18
It is fixedly installed on 12 top of feeding conveyer belt, 16 station inspection turntables 20 are uniformly provided with rotational positioning pawl 19.
Specifically, disc loading apparatus 15 includes three axis translational worktables, and table surface is movably equipped with pallet.
Specifically, material pawl 8 is electromagnetic induction fixture.
The present invention also provides a kind of capacitor oil fillings to seal detection integrated full-automatic production method, comprising steps of
Capacitance cover weld tabs is embedded in material pawl, clips processed product by S1, artificial loading；
S2, rotary work station carry out secondary gradation oiling；
S3, capacitor cover board is covered by sorting unit and is compacted, while carrying out weight sorting towards processed products, after sorting
Qualified products are placed in the qualified conveyer belt of sorting, non-qualified product is placed in sorting NG conveyer belt；
The sorted qualified conveyer belt of S4, qualified products is sent to closing device and is sealed；
S9, judge whether the qualified products number after sealing is 4, if it is, executing S5；
S5, the feeding conveyer belt that the qualified products after sealing are sent to detection device by blanking device；
S6, vision-based detection and rotational positioning are carried out to the qualified products after sealing；
S7, it is detected towards processed products by 16 station inspection turntables, qualified products is placed in positioning after detection
Qualified conveyer belt, non-qualified product are placed in positioning NG conveyer belt；
S8, the product positioned on qualified conveyer belt is subjected to blanking and sabot.
The present invention has set gradually oiling closing device and detection device from left to right, and is fixed by chassis, energy
Enough integrations that oiling, sealing and detection are realized in production, realize and improve capacitor under the low condition of production of cost of labor
The working efficiency of device oiling, sealing and detection；
The present invention carries out oiling to capacitor by two groups of fuel feeding valves, repeatedly carries out note on a small quantity plus increases oiling process more
Effect, while can be realized effective saving；Weight sorting is carried out towards processed products by the sorting unit equipped with weight calculation function,
Only qualified products are sealed, the efficiency of production is substantially increased, has saved cost；
The present invention uses electromagnetic induction fixture, more firm during loading and unloading and transmission, makes to produce and process
Cheng Gengjia is safe and efficient；
The present invention carries out vision-based detection and rotational positioning to the qualified products after sealing by camera and locating detent, and leads to
It crosses 16 station inspection turntables to be detected towards processed products, the product on qualified conveyer belt is only subjected to blanking and sabot, greatly
The efficiency integrally produced is improved greatly, has saved cost, vast capacitor production line is suitble to come into operation.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that
There is also other identical elements in process, method, article or equipment including the element.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although with reference to the foregoing embodiments
Invention is explained in detail, those skilled in the art should understand that: it still can be to aforementioned each implementation
Technical solution documented by example is modified or equivalent replacement of some of the technical features；And these modification or
Replacement, the spirit and scope for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution.
Claims (6)
1. a kind of capacitor oil filling sealing detection integrated full-automatic production line, the oiling including setting gradually installation from left to right
Closing device and detection device, it is characterised in that: the oiling closing device and detection device are fixed at chassis (1)
On；
The oiling closing device includes oil drum (2), oil pump (3), one group of fuel feeding valve (5), two groups of fuel feeding valves (6), sorting units
(4), closing device (7), sorting NG conveyer belt (9), the qualified conveyer belt (10) of sorting, the qualified conveyer belt (10) of sorting and blanking dress
Set (11)；The oil drum (2) is fixedly installed on the chassis (1), and the oil pump (3) connects oil drum (2), one group by pipeline
Fuel feeding valve (5) and two groups of fuel feeding valves (6)；The sorting unit (4) includes material pawl (8), and the material pawl (8) is equipped with poidometer；Institute
It states one group of fuel feeding valve (5) and two groups of fuel feeding valves (6) is set to the sorting unit (4) front upper, after the sorting unit (4)
Portion is fixedly connected with sorting NG conveyer belt (9) and sorts qualified conveyer belt (10), and the sorting unit (4) and sorting qualification pass
It send and is successively arranged closing device (7) and blanking device (11) above band (10) junction；
The detection device includes feeding conveyer belt (12), positioning device (13), positioning NG conveyer belt (16), the qualified transmission of positioning
Band (17), blanking device (14) and disc loading apparatus (15)；Feeding conveyer belt (12) front end connects the qualified transmission of the sorting
Band (10), feeding conveyer belt (12) end are respectively equipped with the positioning NG conveyer belt (16) and position qualified conveyer belt (17), even
The positioning device (13) and blanking device (14) are successively fixed with above the place of connecing；The positioning NG conveyer belt (16) and positioning
Qualified conveyer belt (17) is fixedly connected with disc loading apparatus (15).
2. a kind of capacitor oil filling sealing detection integrated full-automatic production line according to claim 1, it is characterised in that:
The positioning device (13) includes camera (18), rotational positioning pawl (19) and 16 station inspection turntables (20)；The camera
(18) it is fixedly installed on above the feeding conveyer belt (12), it is fixed that the 16 station inspection turntable (20) is uniformly provided with the rotation
Position pawl (19).
3. a kind of capacitor oil filling sealing detection integrated full-automatic production line according to claim 1, it is characterised in that:
The disc loading apparatus (15) includes three axis translational worktables, and the table surface is movably equipped with pallet.
4. a kind of capacitor oil filling sealing detection integrated full-automatic production line according to claim 1, it is characterised in that:
The material pawl (8) is electromagnetic induction fixture.
5. a kind of capacitor oil filling sealing detection integrated full-automatic production method, which is characterized in that the method includes the steps:
Step 1: artificial loading, capacitance cover weld tabs is embedded in material pawl, processed product is clipped；
Step 2: rotary work station, carries out secondary gradation oiling；
Step 3: covering capacitor cover board by sorting unit and being compacted, while weight sorting is carried out towards processed products, after sorting
Qualified products are placed in the qualified conveyer belt of sorting, non-qualified product is placed in sorting NG conveyer belt；
Step 4: the sorted qualified conveyer belt of qualified products is sent to closing device and is sealed；
Step 5: the qualified products after sealing to be sent to the feeding conveyer belt of detection device by blanking device；
Step 6: carrying out vision-based detection and rotational positioning to the qualified products after sealing；
Step 7: being detected towards processed products by 16 station inspection turntables, qualified products are placed in positioning after detection
Qualified conveyer belt, non-qualified product are placed in positioning NG conveyer belt；
Step 8: the product positioned on qualified conveyer belt is carried out blanking and sabot.
6. a kind of capacitor oil filling sealing detection integrated full-automatic production method according to claim 5, feature exist
In, the method includes the steps:
Whether the qualified products number after judging the sealing is 4, if it is, passing through blanking device for the qualification after sealing
Product is sent to the feeding conveyer belt of detection device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811347166.5A CN109300712B (en) | 2018-11-13 | 2018-11-13 | Capacitor oil injection and sealing detection integrated full-automatic production line and production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811347166.5A CN109300712B (en) | 2018-11-13 | 2018-11-13 | Capacitor oil injection and sealing detection integrated full-automatic production line and production method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109300712A true CN109300712A (en) | 2019-02-01 |
| CN109300712B CN109300712B (en) | 2020-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811347166.5A Active CN109300712B (en) | 2018-11-13 | 2018-11-13 | Capacitor oil injection and sealing detection integrated full-automatic production line and production method |
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Citations (7)
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| JP2003100522A (en) * | 2001-09-26 | 2003-04-04 | Toyo Eng Corp | Pcb oil draining method and draining device |
| KR100412428B1 (en) * | 2001-03-09 | 2003-12-24 | 한성엘컴텍 주식회사 | A manufacturing for high voltage capacitor |
| CN201185211Y (en) * | 2008-03-11 | 2009-01-21 | 白龙佳 | Machine for automatically pouring liquid, weighing, standing and sealing battery |
| CN202025052U (en) * | 2011-02-14 | 2011-11-02 | 无锡先导自动化设备有限公司 | Alternating current capacitor engergization sorting device |
| CN203423077U (en) * | 2013-08-15 | 2014-02-05 | 珠海格力电器股份有限公司 | Capacitor oiling and orifice-sealing integrated machine |
| CN203910560U (en) * | 2014-06-24 | 2014-10-29 | 西安华超电力电容器有限公司 | Capacitor-used full-closed vacuum oil filling device |
| CN108581468A (en) * | 2018-04-30 | 2018-09-28 | 东莞市士格电子机械有限公司 | A kind of Full-automatic capacitor assembly system |
-
2018
- 2018-11-13 CN CN201811347166.5A patent/CN109300712B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100412428B1 (en) * | 2001-03-09 | 2003-12-24 | 한성엘컴텍 주식회사 | A manufacturing for high voltage capacitor |
| JP2003100522A (en) * | 2001-09-26 | 2003-04-04 | Toyo Eng Corp | Pcb oil draining method and draining device |
| CN201185211Y (en) * | 2008-03-11 | 2009-01-21 | 白龙佳 | Machine for automatically pouring liquid, weighing, standing and sealing battery |
| CN202025052U (en) * | 2011-02-14 | 2011-11-02 | 无锡先导自动化设备有限公司 | Alternating current capacitor engergization sorting device |
| CN203423077U (en) * | 2013-08-15 | 2014-02-05 | 珠海格力电器股份有限公司 | Capacitor oiling and orifice-sealing integrated machine |
| CN203910560U (en) * | 2014-06-24 | 2014-10-29 | 西安华超电力电容器有限公司 | Capacitor-used full-closed vacuum oil filling device |
| CN108581468A (en) * | 2018-04-30 | 2018-09-28 | 东莞市士格电子机械有限公司 | A kind of Full-automatic capacitor assembly system |
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| Publication number | Publication date |
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| CN109300712B (en) | 2020-04-03 |
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