Disclosure of Invention
The invention mainly aims to provide a three-axis bidirectional compression loading method and a three-axis bidirectional compression loading system, which are used for solving the problem that synchronous compression loading of three-axis bidirectional stress waves cannot be realized in the prior art.
In order to solve the above problem, an embodiment of the present invention provides a three-axis bidirectional compression loading method, which includes:
three groups of compression devices are arranged according to a space rectangular coordinate system; wherein any two of the three sets of compression devices are mutually vertical in the axial direction; each group of compression devices respectively comprises a compression stress wave generator and a compression rod;
clamping a sample by the three groups of compression devices, wherein the sample is a cube with a chamfered edge;
the compression stress wave generator of each group of compression devices simultaneously generates compression stress waves, and the compression stress waves are transmitted to the sample from the far end of the compression rod so as to simultaneously and symmetrically load the sample in three axes;
and acquiring strain signals generated by the compression rods, and calculating the internal stress of the sample according to the strain signals.
Each group of compression devices are coaxially arranged according to the sequence of a compression stress wave generator, a compression rod and a compression stress wave generator; wherein the compression rod moves only in the axial direction.
Wherein, still include: providing a calibration jig for determining the axial position of the compression rod; the calibration clamp is a cube with an internal space, the centers of six faces of the cube are respectively provided with an opening, and the area of the opening is matched with the area of the cross section of the compression rod; and placing the sample into the inner space of the calibration jig, and inserting a compression rod of a compression device into the calibration jig through the through hole to hold the sample.
The internal space of the calibration fixture is a cube, and the side length of the cube is more than 2 times of that of the sample.
Wherein the strain signal comprises: incident wave signal, reflected wave signal, transmitted wave signal.
According to an embodiment of the present invention, a three-axis bidirectional compression loading apparatus is further provided, which includes:
the three groups of compression devices are arranged according to a space rectangular coordinate system; wherein any two of the three sets of compression devices are mutually vertical in the axial direction; each group of compression devices respectively comprises a compression stress wave generator and a compression rod;
a sample, which is a cube with chamfered edges, and is clamped by the three groups of compression devices; the compression stress wave generator of each group of compression devices simultaneously generates compression stress waves, and the compression stress waves are transmitted to the sample from the far end of the compression rod so as to simultaneously and symmetrically load the sample in three axes;
and the data acquisition unit is used for acquiring strain signals generated by the compression rods so as to calculate the internal stress of the sample according to the strain signals.
Each group of compression devices are coaxially arranged according to the sequence of a compression stress wave generator, a compression rod and a compression stress wave generator; wherein the compression rod moves only in the axial direction.
Wherein, still include: a calibration jig for determining an axial position of the compression rod; the calibration clamp is a cube with an internal space, the centers of six faces of the cube are respectively provided with an opening, and the area of the opening is matched with the area of the cross section of the compression rod; wherein the sample is placed in the inner space of the jig, and a compression rod of a compression device is inserted into the jig through the through hole to hold the sample.
The internal space of the calibration fixture is a cube, and the side length of the cube is more than 2 times of that of the sample.
Wherein the strain signal comprises: incident wave signal, reflected wave signal, transmitted wave signal.
According to the technical scheme of the invention, three axial loading stress wave loading systems are reasonably designed by adopting an electromagnetic loading technology, and six compression stress wave generators and corresponding compression rods are adopted, so that the three-axis bidirectional dynamic compression loading of the electromagnetic Hopkinson rod is realized, and the simultaneous three-axis symmetrical loading of the sample is realized. The method is simple to operate, stress waves with expected pulse amplitudes and expected pulse widths can be obtained in different loading directions through selection of experimental parameters, and the controllability is strong.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the specific embodiments of the present invention and the accompanying drawings. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The technical solutions provided by the embodiments of the present invention are described in detail below with reference to the accompanying drawings.
According to the embodiment of the application, the three-axis bidirectional compression loading device is used for loading a sample in three axial directions, so that dynamic mechanical property data of the material in a three-axis stress state are obtained.
The triaxial bidirectional compression loading device according to the embodiment of the application at least comprises: three sets of compression devices, samples, data collectors, described in detail below.
Referring to fig. 1, the three sets of compression devices are arranged according to a rectangular spatial coordinate system, that is, the three sets of compression devices are respectively arranged on an X axis, a Y axis and a Z axis of the rectangular spatial coordinate system, wherein any two of the three sets of compression devices are mutually perpendicular in an axial direction.
In an embodiment, the compression devices may be uniaxial bi-directional loaded hopkinson bars, as shown in fig. 1, where each group of compression devices comprises two compression stress wave generating devices 1 and two compression bars 2. Each group of compression devices are coaxially arranged according to the sequence of the compression stress wave generator 1, the compression rod 2 and the compression stress wave generator 1; wherein the compression rod 2 is only movable in the axial direction.
Three sets of compression devices in different axial directions simultaneously generate compression stress waves and synchronously load the sample. And arranging a sample at the origin of the rectangular space coordinate system, wherein the sample is clamped by the three groups of compression devices. The three groups of compression devices comprise six compression rods with the same length, the far ends of the compression rods are connected with a compression stress wave generator, and the near ends of the compression rods are in contact with the sample. The cross section of the compression rod is square, the side length of the square can be 10mm, and the length of the compression rod can be 2 m.
The principle of the compression stress wave generator is that an electric energy storage releaser is charged by a power supply, then the electric energy storage releaser is switched between a charging state and a discharging state through a switch, so that instantaneous strong current is generated, a loading gun obtains instantaneous load, and the load is transmitted to a wave guide rod to form compression stress waves. In an embodiment, the compressive stress wave generator 1 comprises: the device comprises a power supply, a compression wave capacitor charger and a compression wave loading gun. The compression wave capacitor charger adopts a power supply part of the existing electromagnetic riveting equipment, and a positive electrode output line of the output of the capacitor charger is connected with a positive electrode line of a compression wave loading gun, and a negative electrode output line is connected with a negative electrode line of the compression wave loading gun. The compression wave capacitor charger consists of a capacitor box and a control box. Wherein the capacitor boxes each contain a capacitor bank and electronic switches. A capacitor bank of the compression wave capacitor charger is formed by connecting 10 pulse capacitors in parallel, the rated voltage of each pulse capacitor is 1000V, and the capacitance value is 200 microfarads. The control box comprises a PLC and a control system thereof. The control system mainly comprises an analog control part, a digital control part and a digital display part. The analog control part can adopt TCA785 chip of SIEMENS company; the digital control part can be composed of Siemens S7-200 series and Siemens analog input and output expansion module EM 235. The charging voltage control is mainly realized by a PID control mode of the voltage loop and the current loop. The digital display section may be constituted by a text display TD200 of the series S7-200.
Because the three sets of compression stress wave generators in different axial directions are mutually independent, in order to enable the three sets of compression stress wave generators to simultaneously generate compression stress waves, a stress wave synchronizing device is needed to be adopted, the device generates a switching signal, electric energy storage and release devices in the three sets of compression stress wave generators are enabled to simultaneously discharge, and therefore the three sets of compression stress waves in different axial directions are simultaneously generated to load a sample. The stress wave synchronizer is simultaneously connected with the capacitor banks of the six compression stress wave generators through leads and used as a switching signal generator to replace an electronic switch of a compression wave capacitor charger. In an embodiment, the stress wave synchronizer may employ a digital delay generator of model DG645 from SRS corporation in the united states.
In the embodiment of the application, the power supplies adopt 380V industrial three-phase alternating current.
Referring to fig. 2 and 4, the sample 4 is a cube with chamfered edges, six faces of the cube are loading contact faces, the loading contact faces have chamfered edges therebetween, and the side length of the loading contact faces can be 10mm, that is, the loading contact faces of the sample and the cross section of the waveguide rod have the same area, so that the proximal ends of the six waveguide rods contact with the six loading contact faces to hold the sample. The compression stress wave generator of each set of compression devices simultaneously generates a compression stress wave that propagates from the distal end of the compression rod to the sample to simultaneously symmetrically load the sample at three axes.
In the process of loading the sample, strain signals generated by the compression rods are collected through the data collector, and therefore the internal stress of the sample is calculated according to the strain signals.
Referring to fig. 1, 3A to 3C and 4, to determine the axial position of the compression rods, an alignment jig 3 is used in the present application to align the axial position of six compression rods. As shown in fig. 3A, the calibration jig 3 is a cube having an internal space, and has openings 31 at the center positions of six faces of the cube, the area of the openings corresponding to the area of the cross section of the compression rod, that is, the compression rod can pass through the openings, and there is no significant gap between the compression rod and the openings, so that the axial position of the compression rod can be calibrated to make any two of the three sets of compression devices axially perpendicular to each other. In an embodiment, in order to facilitate the assembly of the fixed compression bar (hopkinson bar), the calibration jig may be made up of two identical parts, one of which is shown in perspective with reference to fig. 3B, and fig. 3C is a top view of fig. 3B. After the six compression rods are fixed in position and the sample is clamped, the two parts are connected through the bolts and the screw holes 32 to form the calibration fixture. The axial position of the compression rod is determined and calibrated by the calibration clamp, the compression rod can be accurately and rapidly installed, and the axial position of the compression rod can be always kept in the experimental process.
When the sample is clamped, the sample is positioned in the inner space of the calibration clamp, and the compression rod of the compression device is inserted into the calibration clamp through the opening to clamp the sample. The internal space of the calibration fixture is a cube, and the side length of the cube is more than 2 times of that of the sample.
Referring to fig. 5, a three-axis bidirectional compression loading method according to an embodiment of the present application includes the following steps:
step S502, three groups of compression devices are arranged according to a space rectangular coordinate system; wherein any two of the three sets of compression devices are mutually vertical in the axial direction; each group of compression devices respectively comprises a compression stress wave generator and a compression rod;
step S504, clamping a sample through the three groups of compression devices, wherein the sample is a cube with chamfered edges;
step S506, the compression stress wave generators of each group of compression devices simultaneously generate compression stress waves, and the compression stress waves are transmitted to the sample from the far ends of the compression rods so as to symmetrically load the sample on three axes simultaneously;
and step S508, collecting strain signals generated by the compression rods, and calculating the internal stress of the sample according to the strain signals.
Details of the above process are described in detail below in conjunction with fig. 6.
Step 1, setting a device.
The six compression stress wave generators 1 and the six compression rods 2 are divided into three groups, namely an X group, a Y group and a Z group (which respectively correspond to an X axis, a Y axis and a Z axis of a space rectangular coordinate system). Each set of which comprises two compressive stress wave generators 1 and two compression rods 2. In each group, the stress wave generator 1, the compression rod 2 and the stress wave generator 1 are sequentially arranged on an experiment table in a coaxial sequence, the compression rod 2 can only freely move in the axial direction, and each group can be a standard uniaxial bidirectional loading Hopkinson rod experiment device. The axes of the X group, the Y group and the Z group are mutually vertical.
In an embodiment, four compression rods 2 of X group and four compression rods 2 of Y group may be inserted into the calibration jig 3, the test sample 4 is placed into the calibration jig 3, and finally two compression rods 2 of Z group are inserted into the calibration jig 3, so as to ensure axial alignment between the three compression rods 2, and finally two parts of the calibration jig 3 are connected into one calibration jig 3 by bolts. Wherein the sample is a cubic sample with a chamfered edge. The end faces of the compression bars 2 in the X, Y, and Z groups are respectively bonded to the X, Y, and Z-direction surfaces of the sample 4.
And 2, pasting the strain gauge.
The adhered strain gauges 5 are divided into three groups, namely an X group of strain gauges 5, a Y group of strain gauges 5 and a Z group of strain gauges 5, which are respectively used for measuring strain signals of the X group, the Y group and the Z group of compression rods 2. Each group of strain gauges 5 comprises four strain gauges 5, parameters of the four strain gauges 5 are completely the same, two strain gauges 5 are symmetrically adhered to the surface of one compression rod 1/2 in the same group in length, the measurement direction of each strain gauge 5 is the same as the axial direction of the adhered rod, the other two strain gauges 5 are symmetrically adhered to the surface of the other compression rod 1/2 in the same group in length, and the measurement direction of each strain gauge 5 is the same as the axial direction of the adhered rod. The lead wires of the strain gauge 5 are connected into a Wheatstone bridge 6 by adopting a two-core shielded wire. Meanwhile, the output signal of the Wheatstone bridge 6 is connected to the input end of the data collector 7 by adopting a double-core shielding wire.
And 3, loading experiments and acquiring data.
And respectively charging the capacitor chargers of the X group of compression stress wave generators 1, the Y group of compression stress wave generators 1 and the Z group of compression stress wave generators 1, wherein the charging voltage is not higher than the rated voltage of each group of capacitor chargers. After the charging is completed, the time for generating the compression stress wave is set in the stress wave synchronizer 8. The stress wave synchronizer 8 simultaneously sends a switching signal to the X group of compressive stress wave generators 1, the Y group of compressive stress wave generators 1 and the Z group of compressive stress wave generators 1, and at the moment, the capacitor chargers of the X group of compressive stress wave generators 1, the Y group of compressive stress wave generators 1 and the Z group of compressive stress wave generators 1 simultaneously discharge at the time set by the stress wave synchronizer.
Taking an X group of experimental devices as an example, in an X group of compression stress wave generators 1, a capacitor charger discharges main coils of two compression loading guns at the same time, so that electromagnetic repulsion force is generated between a conical amplifier and the main coils, the electromagnetic repulsion force is expressed as compression stress waves in the conical amplifier, the stress waves are amplified by the conical amplifier to form compression incident waves and are transmitted into two compression rods 2, when the compression incident waves are transmitted to contact surfaces of the compression rods 2 and a sample 4, because of mismatching of wave impedances, a part of the compression incident waves are reflected, and compression reflected waves are formed in the compression rods 2; another portion is transmitted through the sample 4 into another compression rod 2 of the same set, forming a compressed transmitted wave. The shape and amplitude of the compressed reflected wave and the compressed transmitted wave are determined by the properties of the sample material. As the strain gauge 5 is connected with the Wheatstone bridge 6, a strain signal in the strain gauge 5 is converted into the change of the bridge arm voltage of the Wheatstone bridge 6, the data collector 7 is connected with the Wheatstone bridge 6 through a signal line, and the data collector 7 adopts a difference method for input to counteract the electromagnetic interference. The data collector 7 records and stores the change of the bridge arm voltage of the Wheatstone bridge 6. Wherein the strain gauge group 5 stuck on the compression rod A along the axis of the rod enables the incident wave signal V of the compression rod A to beXI1A reflected wave signal VXR1And the transmitted wave signal V of the compression bar BTR2Recording; the strain gauge group 5 adhered to the compression rod B along the axial line enables the incident wave signal V of the compression rod B to beXI2A reflected wave signal VXR2And the transmitted wave signal V of the compressed rod armorXT1Record (compression bars a, b are the two compression bars of the X set of compression devices). Then the voltage signal recorded by the data collector 7 is converted into a strain signal on the rod, and the specific formula is as follows:
ε=2V/k/(U-V) (1)
wherein epsilon is a stress wave strain signal, U is a power supply voltage of the Wheatstone bridge 6, k is a strain gauge sensitivity coefficient, and V is a voltage value of the stress wave signal recorded by the data collector 7.
Compressing the incident wave signal V of the bar armor by the formula (1)i1Converted into incident wave strain signal epsiloni1A reflected wave signal Vr1Converted into a compressive reflected wave strain signal epsilonr1Transmitted wave signal Vt1Converted into a compressive transmitted wave strain signal epsilont1(ii) a Incident wave signal V of compression bar Bi2Converted into incident wave strain signal epsiloni2A reflected wave signal Vr2Converted into a compressive reflected wave strain signal epsilonr2Transmitted wave signal Vt2Converted into a compressive transmitted wave strain signal epsilont2. For a uniaxial two-way compression experimental device, a strain signal in a rod is processed by utilizing a one-dimensional elastic stress wave propagation theory, and the formula is as follows:
wherein,is the compressive strain rate, ε, of sample 4sIs the compressive strain, σ, of sample 4sCompressive stress of sample 4, C0Is the compression wave velocity, L, of the compression rod 2sIs the length of the gauge length of the sample 4, A is the cross-sectional area of the compression bar 2, AsIs the cross-sectional area of sample 4 and E is the young's modulus of the compression bar 2.
After the data processing is finished, with epsilonsIs X axis, sigmasPlotting the Y axis to obtain the stress-strain curve of the sample 4 in the X direction; with time t as the X axis, withThe time-strain rate change curve of the sample 4 in the X direction is obtained for the Y axis.
Similarly, according to the above process, the stress-strain curves and the time-strain rate change curves of the sample 4 in the Y direction and the Z direction can be obtained, and are not described again.
The operation steps of the method of the present invention correspond to the structural features of the device, and may be referred to one another, and are not described in detail.
As will be appreciated by one skilled in the art, embodiments of the present invention may be provided as a method, system, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The above description is only an example of the present invention, and is not intended to limit the present invention, and it is obvious to those skilled in the art that various modifications and variations can be made in the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.