CN109293290A - A kind of high intensity water-permeable brick and preparation method thereof - Google Patents
A kind of high intensity water-permeable brick and preparation method thereof Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/02—Agglomerated materials, e.g. artificial aggregates
- C04B18/023—Fired or melted materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/02—Treatment
- C04B20/023—Chemical treatment
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/29—Frost-thaw resistance
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
- C04B2201/52—High compression strength concretes, i.e. with a compression strength higher than about 55 N/mm2, e.g. reactive powder concrete [RPC]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Civil Engineering (AREA)
- Inorganic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Processing Of Solid Wastes (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention discloses a kind of high-intensitive water-permeable brick and preparation method thereof, the raw material including following parts by weight: porous coarse aggregate 60-80 parts, 30-40 parts of haydite, 20-30 parts of cement, calcining 10-30 parts of metakaolin powder, 10-20 parts of flyash, 5-15 parts of gangue, 3-8 parts of coal briquette micro mist, 2-8 parts of fiber, 1-5 parts of pore creating material, 0.3-0.8 parts of water-reducing agent, 0.1-0.5 parts of sintering aid.Water-permeable brick water permeability of the invention is excellent, intensity is high, and preparation method is simple, it is easy to accomplish, it is suitable for use of large-scale production.
Description
Technical field
The present invention relates to building material technical fields, and in particular to a kind of high intensity water-permeable brick and preparation method thereof.
Background technique
Currently, the non-permeable material such as cement, pitch, marble is mostly used to be laid with ground in urban construction greatly, these are hard
Changing road surface keeps the heat of earth's surface and air, exchange of moisture highly difficult, the poor ability of Natural regulation urban ground temperature and humidity,
Earth's surface absorbs heat difficulty, causes to retain a large amount of waste heats in city space, and ground can also largely be reflected, and radiates solar thermal energy, from
And lead to the city nocturnal temperature phenomenon higher than countryside nocturnal temperature occur.Moreover, hard surface can prevent rainwater in the rainy day
Directly permeate the ground, cause ponding everywhere, influence the comfortableness and security of road, at the same blocked rainwater directly addedly under
The approach of water makes Urban Underground water level be difficult to, and directly affects the healthy growth of urban surface vegetation, and greening is difficult, aggravates
The drought and water shortage problem in city;And ponding injects rivers after pouring in sewer, has aggravated the row of sewerage system and rivers
Let out burden, ground is again extremely dry when fine day, and dusty, environmental degree of comfort substantially reduces.
To solve the above-mentioned problems, it is proposed permeable brick product in the market.Water-permeable brick with its many excellent performance gradually
It is accepted by people, it has been widely used in the ranges such as square, pavement, cell pavement, garden architecture at present.Water-permeable brick
Use restored natural storage capacity while beautifying the environment, prevented depletion of groundwater;Improve vegetation living environment;
Atmospheric humidity is adjusted, air is purified, restores the water circulation system of earth's surface.
A kind of pottery sand water-permeable brick and preparation method thereof disclosed in Chinese patent CN201510808633.X, the pottery sand is permeable
Brick is made of raw material from the following weight: 68-79 parts of shale pottery, 525 21-28 parts of cement, and 5-15 parts of water;The pottery sand water-permeable brick
Stirred 20 seconds the preparation method comprises the following steps: a) 68-79 parts of shale pottery is sent into blender 0.5-1.5 part of water is added to prewet;
B) it is added 525 cement mixing 90 seconds of 21-28 parts;C) stirring 90 seconds is added in remaining water again;D) coagulation that will be stirred evenly
Soil is delivered to hydraulic brick making machine vibration extrusion forming, and the vibration frequency of hydraulic brick making machine is 50-58Hz, pressure 93-95KPa.
Though the water-permeable brick solves the problems, such as permeable, intensity deficiency to a certain extent, and is difficult to use under high water-permeability environment.
And a kind of outdoor ceramic permeable brick and preparation method thereof, the room disclosed in Chinese patent CN200710195308.6
The composition and weight content of outer ceramic water-permeable brick bottom material are as follows: be broken into greater than 0 less than the shraff of 200 mesh particles: 90-
95wt%, adhesive: 5-10wt%, described adhesive are bentonite;Surface layer is to be broken into greater than 0 with coloured less than 200 mesh
Shraff particle and adhesive or colorant be broken into greater than 0 less than the shraff particle of 200 mesh and adhesive
Mixture, fabric weight are the 20% of bottom material weight, and the colorant is ceramic industry common pigments.Though the water-permeable brick solves
The permeable and strength problem of water-permeable brick, but its preparation consumption mass energy, lead to increased costs.
Summary of the invention
It is an object of the invention to overcome above-mentioned the deficiencies in the prior art, a kind of high-intensitive water-permeable brick and its preparation are provided
Method, the water-permeable brick water permeability is excellent, and intensity is high, and preparation method is simple, it is easy to accomplish, it is suitable for use of large-scale production.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme:
A kind of high intensity water-permeable brick, is made of: 50-60 parts of high carbon chromium scum, porous aggregate 20-30 the raw material of following parts by weight
Part, 15-25 parts of cement, 5-10 parts of calcining coal gangue powder, 4-8 parts of modified straw powder, 3-8 parts of flyash, 2-6 parts of silicon ash, oxidation
2-8 parts of aluminium hollow sphere, 0.5-1.5 parts of pore creating material, 0.3-0.8 parts of water-reducing agent and 25-35 parts of water.
Preferably, it is made of the raw material of following parts by weight: 55 parts of high carbon chromium scum, 25 parts of porous aggregate, cement
20 parts, calcining 7.5 parts of metakaolin, 6 parts of modified straw powder, 5.5 parts of flyash, 4 parts of silicon ash, 5 parts of alumina hollow ball, pore-creating
1 part of agent, 0.5 part of water-reducing agent and 30 parts of water.
Preferably, the porous aggregate is the superfines that the ground screening of blast furnace granulated slag obtains 5-10mm.
Preferably, the preparation method of the calcining coal gangue powder includes: to pulverize coal gangue, be ground into powdery,
And calcium sulfate is added and is put into calcining furnace after mixing, calcining coal gangue powder is made after 5h is calcined at 900 DEG C, calcium sulfate
Additional amount is the 8% of coal gangue powder.
Preferably, the preparation method of the modified straw powder includes: first with 10-15% hydrogen peroxide dipping straw powder
Last 40-60min, then cleaned with distilled water, dehydration, addition is want into the aluminate coupling agent for being equivalent to stalk powder weight 1-3%
The vermiculite power of the sldium lauryl sulfate of DL-11,2-4%, 3-5%, high speed dispersion 20-40min dry, pulverize and be ground into superfine powder
End is to get modified straw powder.
Preferably, the pore creating material is the mixture of wood dust, charcoal powder and petroleum coke by weight 5:2:1.
Preferably, the water-reducing agent is high performance water reducing agent of polyocarboxy acid, and water-reducing agent solid content is not less than 20%, subtracts
Water rate is not less than 25%.
Preferably, the present invention also provides the preparation methods of above-mentioned high-intensitive water-permeable brick, comprising the following steps:
(1) high carbon chromium scum, flyash and silicon ash are weighed by formula ratio to mix, is put into ball mill and carries out ball milling 30-50min, obtains
To mixture A;
(2) porous aggregate, cement, calcining coal gangue powder and alumina hollow ball are weighed by formula ratio to mix, is put into blender
It is stirred, and mixture A is added in whipping process, obtain mixture B after stirring 1-3min;
(3) weigh pore creating material according to formula ratio, water-reducing agent and water mix, it is to be dissolved uniformly after, be put into together equipped with mixture B's
In blender, 3-5min is mixed, obtains slurry;
(4) slurry being stirred is fitted into mold and shakes hot-press solidifying molding, demoulded after 24 hours, obtain water-permeable brick green body;
(5) ceramic water-permeable brick green body is put into steam curing box and carries out steam curing, after maintenance, then be placed in 20-30 DEG C,
7-9d is conserved in the environment that relative humidity is >=95%, high intensity water-permeable brick is made.
Preferably, high carbon chromium scum, flyash and the silicon ash in the step (1) are milled to 200-300 mesh.
Preferably, the steam-cured time in the step (5) is 3d, and first day curing temperature is 120-
130 DEG C, second day is 90-110 DEG C, and third day is 60-80 DEG C.
Compared with prior art, the present invention have it is following the utility model has the advantages that
(1) water-permeable brick water permeability of the invention is excellent, and intensity is high, wearability is good, and preparation method is simple, it is easy to accomplish, it fits
In use of large-scale production.
(2) present invention forms countless blind holes not of uniform size using porous aggregate and alumina hollow ball, so that system
Water-permeable brick is light, good water absorption, and by the way that modified straw powder is added, can have with other components in system preferable compatible
Property, while the adhesive property having using its own, each ingredient in water-permeable brick can be made to combine more close, be in addition modified
Straw powder gel solidification has preferable cracking resistance and compressive property.
(3) present invention adjusts the hole of water-permeable brick using calcining coal gangue powder, coal briquette micro mist etc., reduces glue with water-reducing agent
Than and addition sintering aid increase water-permeable brick sintering effect, and then improve water-permeable brick intensity, in this way and be able to satisfy water penetration and want
It asks.
(4) pore creating material that the present invention adds can soften contraction in maintenance, form the spacious relationship being largely connected to, thus
Enhance water-permeable brick water penetration.
Specific embodiment
Present invention will be further explained below with reference to specific examples.These embodiments are merely to illustrate the present invention and do not have to
In limiting the scope of the invention.
Embodiment 1
The high-intensitive water-permeable brick of this implementation, is made of the raw material of following parts by weight: 50 parts of high carbon chromium scum, 20 parts of porous aggregate,
15 parts of cement, 5 parts of calcining coal gangue powder, 4 parts of modified straw powder, 3 parts of flyash, 2 parts of silicon ash, 2 parts of alumina hollow ball, pore-creating
0.5 part of agent, 0.3 part of water-reducing agent and 25 parts of water.
Wherein, the porous aggregate is the superfines that the ground screening of blast furnace granulated slag obtains 5-10mm.
Wherein, the preparation method of the calcining coal gangue powder includes: and pulverizes coal gangue, is ground into powdery, and sulphur is added
Sour calcium is put into calcining furnace after mixing, calcining coal gangue powder is made after 5h is calcined at 900 DEG C, the additional amount of calcium sulfate is
The 8% of coal gangue powder.
Wherein, the preparation method of the modified straw powder includes: first to use 10-15% hydrogen peroxide dipping stalk powder 40min,
It is cleaned again with distilled water, dehydration, addition is want into being equivalent to the aluminate coupling agent DL-11 of stalk powder weight 1%, 2% laurel
Alcohol sodium sulphate, 3% vermiculite power, high speed dispersion 20min dry, pulverize and be ground into superfines to get modified straw powder.
Wherein, the pore creating material is the mixture of wood dust, charcoal powder and petroleum coke by weight 5:2:1.
Wherein, the water-reducing agent is high performance water reducing agent of polyocarboxy acid, and water-reducing agent solid content is not less than 20%, and water-reducing rate is not low
In 25%.
Wherein, the present invention also provides the preparation methods of above-mentioned high-intensitive water-permeable brick, comprising the following steps:
(1) high carbon chromium scum, flyash and silicon ash are weighed by formula ratio to mix, is put into ball mill and carries out ball milling 30min, is mixed
Close material A;
(2) porous aggregate, cement, calcining coal gangue powder and alumina hollow ball are weighed by formula ratio to mix, is put into blender
It is stirred, and mixture A is added in whipping process, obtain mixture B after stirring 1-3min;
(3) weigh pore creating material according to formula ratio, water-reducing agent and water mix, it is to be dissolved uniformly after, be put into together equipped with mixture B's
In blender, 3min is mixed, obtains slurry;
(4) slurry being stirred is fitted into mold and shakes hot-press solidifying molding, demoulded after 24 hours, obtain water-permeable brick green body;
(5) ceramic water-permeable brick green body is put into steam curing box and carries out steam curing, after maintenance, then be placed in 20-30 DEG C,
7-9d is conserved in the environment that relative humidity is >=95%, high intensity water-permeable brick is made.
Wherein, high carbon chromium scum, flyash and the silicon ash in the step (1) are milled to 200-300 mesh.
Wherein, the steam-cured time in the step (5) is 3d, and first day curing temperature is 120-130 DEG C, second
It is 90-110 DEG C, and third day is 60-80 DEG C.
Water-permeable brick made from embodiment 1 is detected, testing result is shown in Table 1.
Table 1
Compression strength (MPa)) | Flexural strength (N) | Coefficient of permeability (cm/s) | Frost resistance (%) |
58 | 8725 | 2.2×10-2 | 9.8 |
Embodiment 2
The high-intensitive water-permeable brick of this implementation, is made of the raw material of following parts by weight: 60 parts of high carbon chromium scum, 30 parts of porous aggregate,
25 parts of cement, 8 parts of modified straw powder, 8 parts of flyash, 6 parts of silicon ash, 8 parts of alumina hollow ball, is made 10 parts of calcining coal gangue powder
1.5 parts of hole agent, 0.8 part of water-reducing agent and 35 parts of water.
Wherein, the porous aggregate is the superfines that the ground screening of blast furnace granulated slag obtains 5-10mm.
Wherein, the preparation method of the calcining coal gangue powder includes: and pulverizes coal gangue, is ground into powdery, and sulphur is added
Sour calcium is put into calcining furnace after mixing, calcining coal gangue powder is made after 5h is calcined at 900 DEG C, the additional amount of calcium sulfate is
The 8% of coal gangue powder.
Wherein, the preparation method of the modified straw powder includes: first to use 10-15% hydrogen peroxide dipping stalk powder 60min,
It is cleaned again with distilled water, dehydration, addition is want into being equivalent to the aluminate coupling agent DL-11 of stalk powder weight 3%, 4% laurel
Alcohol sodium sulphate, 5% vermiculite power, high speed dispersion 40min dry, pulverize and be ground into superfines to get modified straw powder.
Wherein, the pore creating material is the mixture of wood dust, charcoal powder and petroleum coke by weight 5:2:1.
Wherein, the water-reducing agent is high performance water reducing agent of polyocarboxy acid, and water-reducing agent solid content is not less than 20%, and water-reducing rate is not low
In 25%.
Wherein, the present invention also provides the preparation methods of above-mentioned high-intensitive water-permeable brick, comprising the following steps:
(1) high carbon chromium scum, flyash and silicon ash are weighed by formula ratio to mix, is put into ball mill and carries out ball milling 50min, is mixed
Close material A;
(2) porous aggregate, cement, calcining coal gangue powder and alumina hollow ball are weighed by formula ratio to mix, is put into blender
It is stirred, and mixture A is added in whipping process, obtain mixture B after stirring 1-3min;
(3) weigh pore creating material according to formula ratio, water-reducing agent and water mix, it is to be dissolved uniformly after, be put into together equipped with mixture B's
In blender, 3-5min is mixed, obtains slurry;
(4) slurry being stirred is fitted into mold and shakes hot-press solidifying molding, demoulded after 24 hours, obtain water-permeable brick green body;
(5) ceramic water-permeable brick green body is put into steam curing box and carries out steam curing, after maintenance, then be placed in 20-30 DEG C,
7-9d is conserved in the environment that relative humidity is >=95%, high intensity water-permeable brick is made.
Wherein, high carbon chromium scum, flyash and the silicon ash in the step (1) are milled to 200-300 mesh.
Wherein, the steam-cured time in the step (5) is 3d, and first day curing temperature is 120-130 DEG C, second
It is 90-110 DEG C, and third day is 60-80 DEG C.
Water-permeable brick made from embodiment 2 is detected, testing result is shown in Table 2.
Table 2
Compression strength (MPa)) | Flexural strength (N) | Coefficient of permeability (cm/s) | Frost resistance (%) |
63 | 8768 | 2.3×10-2 | 10.9 |
Embodiment 3
The high-intensitive water-permeable brick of this implementation, is made of the raw material of following parts by weight: 55 parts of high carbon chromium scum, 25 parts of porous aggregate,
20 parts of cement, calcining 7.5 parts of metakaolin, 6 parts of modified straw powder, 5.5 parts of flyash, 4 parts of silicon ash, 5 parts of alumina hollow ball,
1 part of pore creating material, 0.5 part of water-reducing agent and 30 parts of water.
Wherein, the porous aggregate is the superfines that the ground screening of blast furnace granulated slag obtains 5-10mm.
Wherein, the preparation method of the calcining coal gangue powder includes: and pulverizes coal gangue, is ground into powdery, and sulphur is added
Sour calcium is put into calcining furnace after mixing, calcining coal gangue powder is made after 5h is calcined at 900 DEG C, the additional amount of calcium sulfate is
The 8% of coal gangue powder.
Wherein, the preparation method of the modified straw powder includes: first to use 10-15% hydrogen peroxide dipping stalk powder 50min,
It is cleaned again with distilled water, dehydration, addition is want into being equivalent to the aluminate coupling agent DL-11 of stalk powder weight 2%, 3% laurel
Alcohol sodium sulphate, 4% vermiculite power, high speed dispersion 30min dry, pulverize and be ground into superfines to get modified straw powder.
Wherein, the pore creating material is the mixture of wood dust, charcoal powder and petroleum coke by weight 5:2:1.
Wherein, the water-reducing agent is high performance water reducing agent of polyocarboxy acid, and water-reducing agent solid content is not less than 20%, and water-reducing rate is not low
In 25%.
Wherein, the present invention also provides the preparation methods of above-mentioned high-intensitive water-permeable brick, comprising the following steps:
(1) high carbon chromium scum, flyash and silicon ash are weighed by formula ratio to mix, is put into ball mill and carries out ball milling 40min, is mixed
Close material A;
(2) porous aggregate, cement, calcining coal gangue powder and alumina hollow ball are weighed by formula ratio to mix, is put into blender
It is stirred, and mixture A is added in whipping process, obtain mixture B after stirring 1-3min;
(3) weigh pore creating material according to formula ratio, water-reducing agent and water mix, it is to be dissolved uniformly after, be put into together equipped with mixture B's
In blender, 4min is mixed, obtains slurry;
(4) slurry being stirred is fitted into mold and shakes hot-press solidifying molding, demoulded after 24 hours, obtain water-permeable brick green body;
(5) ceramic water-permeable brick green body is put into steam curing box and carries out steam curing, after maintenance, then be placed in 20-30 DEG C,
7-9d is conserved in the environment that relative humidity is >=95%, high intensity water-permeable brick is made.
Wherein, high carbon chromium scum, flyash and the silicon ash in the step (1) are milled to 200-300 mesh.
Wherein, the steam-cured time in the step (5) is 3d, and first day curing temperature is 120-130 DEG C, second
It is 90-110 DEG C, and third day is 60-80 DEG C.
Water-permeable brick made from embodiment 3 is detected, testing result is shown in Table 3.
Table 3
Compression strength (MPa)) | Flexural strength (N) | Coefficient of permeability (cm/s) | Frost resistance (%) |
66 | 8846 | 2.4×10-2 | 11.8 |
Embodiment 4
The high-intensitive water-permeable brick of this implementation, is made of the raw material of following parts by weight: 53 parts of high carbon chromium scum, 22 parts of porous aggregate,
18 parts of cement, 6 parts of calcining coal gangue powder, 5 parts of modified straw powder, 4 parts of flyash, 3 parts of silicon ash, 3 parts of alumina hollow ball, pore-creating
0.8 part of agent, 0.4 part of water-reducing agent and 28 parts of water.
Wherein, the porous aggregate is the superfines that the ground screening of blast furnace granulated slag obtains 5-10mm.
Wherein, the preparation method of the calcining coal gangue powder includes: and pulverizes coal gangue, is ground into powdery, and sulphur is added
Sour calcium is put into calcining furnace after mixing, calcining coal gangue powder is made after 5h is calcined at 900 DEG C, the additional amount of calcium sulfate is
The 8% of coal gangue powder.
Wherein, the preparation method of the modified straw powder includes: first to use 10-15% hydrogen peroxide dipping stalk powder 45min,
Cleaned again with distilled water, dehydration, be added want into be equivalent to stalk powder weight 1.5% aluminate coupling agent DL-11,2.5%
Sldium lauryl sulfate, 3.5% vermiculite power, high speed dispersion 25min dry, pulverize and be ground into superfines to get modified straw
Powder.
Wherein, the pore creating material is the mixture of wood dust, charcoal powder and petroleum coke by weight 5:2:1.
Wherein, the water-reducing agent is high performance water reducing agent of polyocarboxy acid, and water-reducing agent solid content is not less than 20%, and water-reducing rate is not low
In 25%.
Wherein, the present invention also provides the preparation methods of above-mentioned high-intensitive water-permeable brick, comprising the following steps:
(1) high carbon chromium scum, flyash and silicon ash are weighed by formula ratio to mix, is put into ball mill and carries out ball milling 35min, is mixed
Close material A;
(2) porous aggregate, cement, calcining coal gangue powder and alumina hollow ball are weighed by formula ratio to mix, is put into blender
It is stirred, and mixture A is added in whipping process, obtain mixture B after stirring 1.5min;
(3) weigh pore creating material according to formula ratio, water-reducing agent and water mix, it is to be dissolved uniformly after, be put into together equipped with mixture B's
In blender, 3.5min is mixed, obtains slurry;
(4) slurry being stirred is fitted into mold and shakes hot-press solidifying molding, demoulded after 24 hours, obtain water-permeable brick green body;
(5) ceramic water-permeable brick green body is put into steam curing box and carries out steam curing, after maintenance, then be placed in 20-30 DEG C,
7-9d is conserved in the environment that relative humidity is >=95%, high intensity water-permeable brick is made.
Wherein, high carbon chromium scum, flyash and the silicon ash in the step (1) are milled to 200-300 mesh.
Wherein, the steam-cured time in the step (5) is 3d, and first day curing temperature is 120-130 DEG C, second
It is 90-110 DEG C, and third day is 60-80 DEG C.
Water-permeable brick made from embodiment 4 is detected, testing result is shown in Table 4.
Table 4
Compression strength (MPa)) | Flexural strength (N) | Coefficient of permeability (cm/s) | Frost resistance (%) |
61 | 8825 | 2.2×10-2 | 10.2 |
Embodiment 5
The high-intensitive water-permeable brick of this implementation, is made of the raw material of following parts by weight: 58 parts of high carbon chromium scum, 28 parts of porous aggregate,
22 parts of cement, 9 parts of calcining coal gangue powder, 7 parts of modified straw powder, 7 parts of flyash, 5 parts of silicon ash, 7 parts of alumina hollow ball, pore-creating
1.2 parts of agent, 0.7 part of water-reducing agent and 33 parts of water.
Wherein, the porous aggregate is the superfines that the ground screening of blast furnace granulated slag obtains 5-10mm.
Wherein, the preparation method of the calcining coal gangue powder includes: and pulverizes coal gangue, is ground into powdery, and sulphur is added
Sour calcium is put into calcining furnace after mixing, calcining coal gangue powder is made after 5h is calcined at 900 DEG C, the additional amount of calcium sulfate is
The 8% of coal gangue powder.
Wherein, the preparation method of the modified straw powder includes: first to use 10-15% hydrogen peroxide dipping stalk powder 55min,
Cleaned again with distilled water, dehydration, be added want into be equivalent to stalk powder weight 2.5% aluminate coupling agent DL-11,3.5%
Sldium lauryl sulfate, 4.5% vermiculite power, high speed dispersion 35min dry, pulverize and be ground into superfines to get modified straw
Powder.
Wherein, the pore creating material is the mixture of wood dust, charcoal powder and petroleum coke by weight 5:2:1.
Wherein, the water-reducing agent is high performance water reducing agent of polyocarboxy acid, and water-reducing agent solid content is not less than 20%, and water-reducing rate is not low
In 25%.
Wherein, the present invention also provides the preparation methods of above-mentioned high-intensitive water-permeable brick, comprising the following steps:
(1) high carbon chromium scum, flyash and silicon ash are weighed by formula ratio to mix, is put into ball mill and carries out ball milling 45min, is mixed
Close material A;
(2) porous aggregate, cement, calcining coal gangue powder and alumina hollow ball are weighed by formula ratio to mix, is put into blender
It is stirred, and mixture A is added in whipping process, obtain mixture B after stirring 2.5min;
(3) weigh pore creating material according to formula ratio, water-reducing agent and water mix, it is to be dissolved uniformly after, be put into together equipped with mixture B's
In blender, 4.5min is mixed, obtains slurry;
(4) slurry being stirred is fitted into mold and shakes hot-press solidifying molding, demoulded after 24 hours, obtain water-permeable brick green body;
(5) ceramic water-permeable brick green body is put into steam curing box and carries out steam curing, after maintenance, then be placed in 20-30 DEG C,
7-9d is conserved in the environment that relative humidity is >=95%, high intensity water-permeable brick is made.
Wherein, high carbon chromium scum, flyash and the silicon ash in the step (1) are milled to 200-300 mesh.
Wherein, the steam-cured time in the step (5) is 3d, and first day curing temperature is 120-130 DEG C, second
It is 90-110 DEG C, and third day is 60-80 DEG C.
Water-permeable brick made from embodiment 5 is detected, testing result is shown in Table 5.
Table 5
Compression strength (MPa)) | Flexural strength (N) | Coefficient of permeability (cm/s) | Frost resistance (%) |
63 | 8836 | 2.3×10-2 | 10.8 |
Comparative example 1
In addition to no calcining coal gangue powder, material content and preparation step are consistent with embodiment 1.
Water-permeable brick made from comparative example 1 is detected, testing result is shown in Table 6.
Table 6
Compression strength (MPa)) | Flexural strength (N) | Coefficient of permeability (cm/s) | Frost resistance (%) |
53 | 8688 | 1.9×10-2 | 8.8 |
It follows that by water-permeable brick be added calcining coal gangue powder can be improved the compression strength of water-permeable brick, flexural strength,
Coefficient of permeability and frost resistance.
Comparative example 2
In addition to no modified straw powder, material content and preparation step are consistent with embodiment 1.
Water-permeable brick made from comparative example 2 is detected, testing result is shown in Table 7.
Table 7
Compression strength (MPa)) | Flexural strength (N) | Coefficient of permeability (cm/s) | Frost resistance (%) |
55 | 8695 | 2.0×10-2 | 9.2 |
As shown in Table 7, by the way that modified straw powder is added in water-permeable brick, can have with other components in system preferable compatible
Property, while the adhesive property having using its own, each ingredient in water-permeable brick can be made to combine more close, be in addition modified
Straw powder gel solidification improves compression strength, flexural strength, coefficient of permeability and the frost resistance of water-permeable brick.
In conclusion creativeness of the invention is mainly reflected in the following aspects:
(1) water-permeable brick water permeability of the invention is excellent, and intensity is high, wearability is good, and preparation method is simple, it is easy to accomplish, it fits
In use of large-scale production.
(2) present invention forms countless blind holes not of uniform size using porous aggregate and alumina hollow ball, so that system
Water-permeable brick is light, good water absorption, and by the way that modified straw powder is added, can have with other components in system preferable compatible
Property, while the adhesive property having using its own, each ingredient in water-permeable brick can be made to combine more close, be in addition modified
Straw powder gel solidification has preferable cracking resistance and compressive property.
(3) present invention adjusts the hole of water-permeable brick using calcining coal gangue powder, coal briquette micro mist etc., reduces glue with water-reducing agent
Than and addition sintering aid increase water-permeable brick sintering effect, and then improve water-permeable brick intensity, in this way and be able to satisfy water penetration and want
It asks.
(4) pore creating material that the present invention adds can soften contraction in maintenance, form the spacious relationship being largely connected to, thus
Enhance water-permeable brick water penetration.
The above is only a preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-mentioned implementation
Example, all technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art
Those of ordinary skill for, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications
It should be regarded as protection scope of the present invention.
Claims (10)
1. a kind of high intensity water-permeable brick, which is characterized in that be made of the raw material of following parts by weight: 50-60 parts of high carbon chromium scum, more
Aggregate 20-30 parts of hole, 15-25 parts of cement, 5-10 parts of calcining coal gangue powder, 4-8 parts of modified straw powder, 3-8 parts of flyash, silicon ash
2-6 parts, 2-8 parts of alumina hollow ball, 0.5-1.5 parts of pore creating material, 0.3-0.8 parts of water-reducing agent and 25-35 parts of water.
2. high intensity water-permeable brick according to claim 1, which is characterized in that be made of the raw material of following parts by weight: high-carbon
55 parts of ferrochrome slag, 25 parts of porous aggregate, 20 parts of cement, calcining 7.5 parts of metakaolin, 6 parts of modified straw powder, 5.5 parts of flyash,
4 parts of silicon ash, 5 parts of alumina hollow ball, 1 part of pore creating material, 0.5 part of water-reducing agent and 30 parts of water.
3. high intensity water-permeable brick according to claim 1, which is characterized in that the porous aggregate is that blast furnace granulated slag is ground
Screening obtains the superfines of 5-10mm.
4. high intensity water-permeable brick according to claim 1, which is characterized in that the preparation method packet of the calcining coal gangue powder
It includes: pulverizing coal gangue, is ground into powdery, and calcium sulfate is added and is put into calcining furnace after mixing, calcine 5h at 900 DEG C
Calcining coal gangue powder is made afterwards, the additional amount of calcium sulfate is the 8% of coal gangue powder.
5. high intensity water-permeable brick according to claim 1, which is characterized in that the preparation method packet of the modified straw powder
It includes: first with 10-15% hydrogen peroxide dipping stalk powder 40-60min, then being cleaned with distilled water, dehydration, addition is want into being equivalent to straw
The vermiculite power of the sldium lauryl sulfate of aluminate coupling agent DL-11,2-4% of stalk powder weight 1-3%, 3-5%, high speed dispersion 20-
40min dry, pulverize and be ground into superfines to get modified straw powder.
6. it is according to claim 1 high intensity water-permeable brick, which is characterized in that the pore creating material be wood dust, charcoal powder and
Mixture of the petroleum coke by weight 5:2:1.
7. high intensity water-permeable brick according to claim 1, which is characterized in that the water-reducing agent is poly-carboxylic high-performance diminishing
Agent, water-reducing agent solid content are not less than 20%, and water-reducing rate is not less than 25%.
8. the preparation method of high intensity water-permeable brick according to claim 1-7, which is characterized in that including following step
It is rapid:
(1) high carbon chromium scum, flyash and silicon ash are weighed by formula ratio to mix, is put into ball mill and carries out ball milling 30-50min, obtains
To mixture A;
(2) porous aggregate, cement, calcining coal gangue powder and alumina hollow ball are weighed by formula ratio to mix, is put into blender
It is stirred, and mixture A is added in whipping process, obtain mixture B after stirring 1-3min;
(3) weigh pore creating material according to formula ratio, water-reducing agent and water mix, it is to be dissolved uniformly after, be put into together equipped with mixture B's
In blender, 3-5min is mixed, obtains slurry;
(4) slurry being stirred is fitted into mold and shakes hot-press solidifying molding, demoulded after 24 hours, obtain water-permeable brick green body;
(5) ceramic water-permeable brick green body is put into steam curing box and carries out steam curing, after maintenance, then be placed in 20-30 DEG C,
7-9d is conserved in the environment that relative humidity is >=95%, high intensity water-permeable brick is made.
9. the preparation method of high intensity water-permeable brick according to claim 8, high carbon chromium scum, powder in the step (1)
Coal ash and silicon ash are milled to 200-300 mesh.
10. the preparation method of high intensity water-permeable brick according to claim 8, when steam-cured in the step (5)
Between be 3d, first day curing temperature is 120-130 DEG C, and second day is 90-110 DEG C, and third day is 60-80 DEG C.
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111056814A (en) * | 2019-11-21 | 2020-04-24 | 中电建生态环境集团有限公司 | Water permeable brick and preparation method thereof |
CN112960954A (en) * | 2021-03-05 | 2021-06-15 | 安徽建筑大学 | High-strength low-drying-shrinkage all-coal gangue aggregate cement mortar and preparation method thereof |
CN113136836A (en) * | 2021-04-25 | 2021-07-20 | 中国电建集团江西省电力设计院有限公司 | Water and soil conservation ecological brick |
CN113429168A (en) * | 2021-08-02 | 2021-09-24 | 鄂尔多斯市紫荆创新研究院 | Water permeable brick containing coarse gasification slag and preparation method thereof |
CN114149215A (en) * | 2021-12-07 | 2022-03-08 | 刘金亮 | Formula and preparation process of water permeable brick |
CN115784768A (en) * | 2022-11-17 | 2023-03-14 | 安徽昆仑新材料科技有限公司 | Universal blank for water permeable ceramic tiles and forming method thereof |
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WO2012044057A2 (en) * | 2010-10-01 | 2012-04-05 | 주식회사 지메텍 | Water-permeable ceramic block composition using bottom ash, water-permeable porous ceramic block using same, and method for preparing same |
CN107188594A (en) * | 2017-06-15 | 2017-09-22 | 合肥雅克丽新型建材有限公司 | Energy-saving heat-insulating brick and preparation method thereof |
CN108585773A (en) * | 2018-05-16 | 2018-09-28 | 合肥慧林建材有限公司 | A kind of high intensity high water-permeability pavior brick and preparation method thereof |
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WO2012044057A2 (en) * | 2010-10-01 | 2012-04-05 | 주식회사 지메텍 | Water-permeable ceramic block composition using bottom ash, water-permeable porous ceramic block using same, and method for preparing same |
CN107188594A (en) * | 2017-06-15 | 2017-09-22 | 合肥雅克丽新型建材有限公司 | Energy-saving heat-insulating brick and preparation method thereof |
CN108585773A (en) * | 2018-05-16 | 2018-09-28 | 合肥慧林建材有限公司 | A kind of high intensity high water-permeability pavior brick and preparation method thereof |
Cited By (9)
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CN111056814A (en) * | 2019-11-21 | 2020-04-24 | 中电建生态环境集团有限公司 | Water permeable brick and preparation method thereof |
CN112960954A (en) * | 2021-03-05 | 2021-06-15 | 安徽建筑大学 | High-strength low-drying-shrinkage all-coal gangue aggregate cement mortar and preparation method thereof |
CN113136836A (en) * | 2021-04-25 | 2021-07-20 | 中国电建集团江西省电力设计院有限公司 | Water and soil conservation ecological brick |
CN113429168A (en) * | 2021-08-02 | 2021-09-24 | 鄂尔多斯市紫荆创新研究院 | Water permeable brick containing coarse gasification slag and preparation method thereof |
CN114149215A (en) * | 2021-12-07 | 2022-03-08 | 刘金亮 | Formula and preparation process of water permeable brick |
CN115784768A (en) * | 2022-11-17 | 2023-03-14 | 安徽昆仑新材料科技有限公司 | Universal blank for water permeable ceramic tiles and forming method thereof |
CN115784768B (en) * | 2022-11-17 | 2023-11-28 | 安徽昆仑新材料科技有限公司 | General blank of permeable ceramic tile and forming method thereof |
CN116161917A (en) * | 2023-04-24 | 2023-05-26 | 淄博泰坤混凝土有限公司 | Special concrete with high water permeability |
CN116161917B (en) * | 2023-04-24 | 2023-09-05 | 淄博泰坤混凝土有限公司 | Special concrete with high water permeability |
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Application publication date: 20190201 |